CN218219018U - Intelligent production line for cutting, pickling, prefabricating, packaging and freezing integrated meat products - Google Patents
Intelligent production line for cutting, pickling, prefabricating, packaging and freezing integrated meat products Download PDFInfo
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- CN218219018U CN218219018U CN202221192067.6U CN202221192067U CN218219018U CN 218219018 U CN218219018 U CN 218219018U CN 202221192067 U CN202221192067 U CN 202221192067U CN 218219018 U CN218219018 U CN 218219018U
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Abstract
The utility model relates to the technical field of the production of the prefabricated meat products, in particular to an intelligent production line for the meat products with the functions of cutting, pickling, packaging and freezing, which comprises a transfer robot, a cutting device, a pickling device, a starching and frying device, a packaging device, a transmission device and a freezing room which are matched with each other in sequence; the carrying robot comprises a base, wherein a first linear actuator is arranged above the base, a first electric rotating disc is arranged above the first linear actuator, a first electric telescopic rod is connected above the first electric rotating disc, an installation block is connected above the first electric telescopic rod, and a carrying head is arranged on the side surface of the installation block; the pickling equipment comprises a second linear actuator, a second electric rotary table is arranged above the second linear actuator, two second electric telescopic rods are arranged above the second electric rotary table, the top surfaces of the two second electric telescopic rods are hinged to a mounting frame, a rotary drum is arranged in the mounting frame, and the rotary drum is driven by a motor. The utility model discloses can realize the intelligent production of meat products production line, reduce manual operation, improve production efficiency.
Description
Technical Field
The utility model relates to a prefabricated meat products production technical field, specifically speaking relates to a segmentation is pickled and is prefabricated freezing integration meat products intelligent production line of packing.
Background
The prepared meat product is also called as a conditioned meat product, and refers to a non-instant food which is prepared by performing primary processing on fresh and frozen livestock and poultry meat (including livestock and poultry byproducts), and then performing processing treatment modes such as seasoning, pickling, rolling, starching, powder wrapping, molding, thermal processing and the like on the processed meat product, and is stored, transported and sold under a low temperature condition and needs to be cooked for eating.
At present, in the production process of the prefabricated meat products, an integrated production line does not exist, the carrying, the dividing, the curing, the prefabricating (starching and frying), the packaging and the freezing operation are usually carried out singly or the combined production of the carrying and the dividing, the prefabricating (starching and frying) and the packaging operation is carried out in a matching way, for example, the combined production of the carrying and the dividing, the prefabricating (starching and frying) and the packaging operation is mature in the prior art, however, in the prior art, the curing process is usually carried out by a vacuum rolling curing machine which is usually processed independently, the meat products need to be put into a vacuum rolling and kneading machine manually, then the meat products need to be taken out manually, time and labor are wasted, the production efficiency is low, and therefore, an intelligent production line is needed to improve the production efficiency of the prefabricated meat products.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cut and pickle prefabricated freezing integration meat products intelligence production line of packing, it can overcome certain or some defects of prior art.
According to the utility model, the intelligent production line for meat products with functions of cutting, pickling, prefabricating, packaging and freezing comprises a carrying robot, a cutting device, a pickling device, a sizing and frying device, a packaging device, a conveying device and a freezing chamber which are matched correspondingly in sequence;
the carrying robot comprises a base, wherein a first linear actuator is arranged above the base, a first electric rotary table capable of moving horizontally is arranged above the first linear actuator, a first electric telescopic rod is connected above the first electric rotary table, an installation block is connected above the first electric telescopic rod, and a carrying head is arranged on the side surface of the installation block;
the pickling equipment comprises a second linear actuator, a second electric rotary table capable of moving horizontally is arranged above the second linear actuator, two second electric telescopic rods are arranged above the second electric rotary table, the top surfaces of the two second electric telescopic rods are hinged to a mounting frame, a rotary drum is arranged in the mounting frame, and the rotary drum is driven by a motor to rotate.
Preferably, the cutting equipment comprises an equipment body, a plurality of conveying wheels are arranged on the equipment body, a conveying belt is sleeved on the plurality of conveying wheels, the left end of the conveying belt can correspond to the carrying head, and the right end of the conveying belt can correspond to the opening of the drum; be equipped with detection sensor and mounting panel on the equipment body, be equipped with third electric telescopic handle on the mounting panel, third electric telescopic handle bottom is equipped with the partition sword.
Preferably, the mounting frame is L-shaped and comprises a bottom part and a side part, one side of the rotary drum is fixedly connected with a round block, the round block is rotatably connected to the side part and is connected with a motor, and the motor is mounted on the side part; the top surfaces of the two second electric telescopic rods are hinged on the bottom.
Preferably, a support frame is arranged on the bottom, and the drum can rotate on the support frame.
Preferably, a filtering device is arranged between the pickling device and the sizing frying device, a storage box used for storing pickling liquid is arranged on the rear side of the pickling device, a liquid outlet with an electric valve is arranged on the front side of the storage box, and the liquid outlet can correspond to the opening of the drum.
Preferably, a weighing device is arranged between the second linear actuator and the second electric rotating disc.
Preferably, the filtering device comprises a conveyer belt, and a liquid collecting tank is arranged below the conveyer belt.
Preferably, the first linear actuator and the second linear actuator respectively comprise a device body, a screw rod is arranged in the device body, a screw rod nut is sleeved on the screw rod and connected with a connecting rod, a limiting hole is formed in the side face of the device body, and the connecting rod movably penetrates through the limiting hole and then is connected with the corresponding first electric turntable or second electric turntable; one end of the device body is provided with a servo motor, and the servo motor drives the screw rod to rotate.
The utility model discloses a correspond complex transfer robot in proper order, cut apart the equipment, pickle equipment, starching deep-fry equipment, equipment for packing, transfer apparatus and freezing room, can carry out the transport of meat products automatically, cut apart, pickle, prefabricate (starching deep-fry), packing, freezing operation, especially roll rub pickle the operation can be convenient with the front and back equipment link up. The production line combines the digital technology and the Internet of things technology, can realize the intelligent production of a meat product production line, reduces manual operation, and improves production efficiency.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent production line for a meat product with functions of cutting, pickling, pre-packaging and freezing in embodiment 1;
FIG. 2 is a schematic view showing the construction of the pickling apparatus in example 1;
FIG. 3 is a schematic view of the structure of the device in example 1.
Detailed Description
For a further understanding of the present invention, reference will be made to the following detailed description taken in conjunction with the accompanying drawings and examples. It should be understood that the examples are merely illustrative and not restrictive of the present invention.
Example 1
As shown in fig. 1, fig. 2 and fig. 3, the present embodiment provides an intelligent production line for cutting, preserving, pre-packaging and freezing meat products, which comprises a handling robot 110, a cutting device 120, a preserving device 130, a sizing and frying device 150, a packaging device 210, a conveying device 160 and a freezing room 220, which are correspondingly matched in sequence;
the transfer robot 110 comprises a base 111, wherein a first linear actuator 112 is arranged above the base 111, a first electric rotating disc 113 capable of moving horizontally is arranged above the first linear actuator 112, a first electric telescopic rod 114 is connected above the first electric rotating disc 113, an installation block 115 is connected above the first electric telescopic rod 114, and a transfer head 116 is arranged on the side surface of the installation block 115;
the pickling device 130 comprises a second linear actuator 131, a second electric rotating disc 132 capable of moving horizontally is arranged above the second linear actuator 131, two second electric telescopic rods 133 are arranged above the second electric rotating disc 132, the top surfaces of the two second electric telescopic rods 133 are hinged to a mounting frame 134, a rotary drum 135 is arranged in the mounting frame 134, and the rotary drum 135 is driven by a motor 136 to rotate.
Through corresponding complex transfer robot 110, segmentation equipment 120, pickling equipment 130, filtration equipment 140, starching fried equipment 150, equipment for packing 210, conveying equipment 160 and freezing 220 in proper order, realized the transport of prefabricated meat products, cut apart, pickle, prefabricate (starching fried), packing, freezing, can intelligent automatic operation, reduce artifical participation, improve production efficiency. The carrying head 116 of the carrying robot 110 can automatically carry the meat product to the separating device 120, wherein the first linear actuator 112 realizes the horizontal movement of the carrying head 116, the first electric rotating disc 113 realizes the rotation of the carrying head 116, and the first electric telescopic rod 114 realizes the height adjustment of the carrying head 116, so that the carrying head 116 can be flexibly adjusted.
The inclination of the drum 135 is adjusted by telescopic adjustment of the two second electric telescopic rods 133, when the opening of the drum is upward, the cut meat products can be stored in the drum 135 after falling into the drum 135, then the curing liquid is added, and the motor 136 drives the drum 135 to roll to realize rolling and kneading curing of the meat products; when the opening of the barrel is downward, the mixture in the drum 135 can fall into the filtering device 140, and the pickling solution is filtered. The setting of second electric turntable 132 makes the bung hole can enough aim at cutting apart equipment 120 and can aim at filtration equipment 140 again, realizes pickling the automatic linking of process front and back, and is very convenient. The second motor-operated telescopic rod 133 enables the drum 135 to be horizontally moved so that the bung can be more precisely aligned with the dividing means 120 and the filtering means 140.
The dividing device 120 comprises a device body 121, a plurality of conveying wheels 122 are arranged on the device body 121, a conveying belt 123 is sleeved on the plurality of conveying wheels 122, the left end of the conveying belt 123 can correspond to the carrying head 116, and the right end of the conveying belt 123 can correspond to the barrel opening of the drum 135; the equipment body 121 is provided with a detection sensor 124 and a mounting plate 125, the mounting plate 125 is provided with a third electric telescopic rod 126, and the bottom end of the third electric telescopic rod 126 is provided with a dividing knife 127.
The detection sensor 124 is used for detecting whether meat products exist, and then the third electric telescopic rod 126 stretches and retracts back and forth according to the detection result, so that the meat products are cut.
The mounting frame 134 is L-shaped and comprises a bottom 1341 and a side 1342, one side of the drum 135 is fixedly connected with a round block 137, the round block 137 is rotatably connected to the side 1342, the round block 137 is connected with the motor 136, and the motor 136 is installed on the side 1342; the two second telescopic electric poles 133 are hinged on the bottom 1341 at the top.
The motor 136 drives the round block 137 to rotate, so as to drive the rolling barrel 135 to roll, and roll, knead and cure the meat products.
A support frame 138 is provided on the bottom 1341, and the drum 135 can rotate on the support frame 138.
The arrangement of the supporting frame 138 can improve the stability of the rolling of the drum 135.
The rear side of the pickling device 130 is provided with a storage box 170 for storing pickling liquid, the front side of the storage box 170 is provided with a liquid outlet 171 with an electric valve, and the liquid outlet 171 can correspond to the opening of the drum 135.
When the opening of drum 135 rotates to liquid outlet 171, the pickling liquid in storage box 170 can be added into drum 135 through liquid outlet 171, and the adding amount can be controlled by the electric valve.
A weighing device is arranged between the second linear actuator 131 and the second electric turntable 132.
When the weight reaches a set range, the cutting device 120 stops running, meat products are not conveyed into the drum 135 any longer, then the opening of the drum 135 is turned to the liquid outlet 171, a preset amount of pickling liquid is added, then the opening of the drum 135 is turned to the filtering device 140 for discharging after the pickling liquid is rolled and kneaded for a preset time.
A filtering device 140 is arranged between the salting device 130 and the sizing and frying device 150, the filtering device 140 comprises a conveying mesh belt 141, and a liquid collecting tank 142 is arranged below the conveying mesh belt 141.
The liquid collecting tank 142 can collect the filtered pickling liquid, and is convenient to recycle and reuse.
The first linear actuator 112 and the second linear actuator 131 respectively comprise a device body 200, a screw rod 201 is arranged in the device body 200, a screw rod nut 202 is sleeved on the screw rod 201, the screw rod nut 202 is connected with a connecting rod 203, a limiting hole 204 is arranged on the side surface of the device body 200, and the connecting rod 203 movably penetrates through the limiting hole 204 and then is connected with the corresponding first electric turntable 113 or the second electric turntable 132; one end of the device body 200 is provided with a servo motor 205, and the servo motor 205 drives the screw rod 201 to rotate.
The servo motor 205 drives the lead screw 201 to rotate, so that the lead screw nut 202 also tends to rotate, but the connecting rod 203 fixedly connected with the lead screw nut 202 is blocked by the limiting hole 204, so that the lead screw nut 202 and the connecting rod 203 do linear motion, and the horizontal movement of the first electric turntable 113 or the second electric turntable 132 is realized.
The rear end of the conveying device 160 is correspondingly provided with a freezing room. The transfer apparatus 160 is capable of transferring the prepared meat product to a freezer for freezing. In this embodiment, the battering fryer 150 is implemented using a conventional device, such as: the starching device for the meat product processing with the adjustable multi-azimuth is CN215075422U, the continuous fryer for the vegetable protein meat product processing with the CN215189038U is used for frying the meat product, and the conveying belt in the starching device is butted with the conveying mesh belt in the frying device, so that the continuous starching and frying can be realized.
The meat product of the embodiment is only subjected to the sizing and frying operation after being cured, but not limited to the above, and those skilled in the art can add other automatic devices (with a conveying function) according to actual needs to further process the meat product.
In this embodiment, the packaging device 210 is a device that is relatively common in the prior art, such as: the vacuum packaging and conveying of the meat products are realized by an automatic vacuum packaging machine for meat products with the patent number CN 214524629U.
The operation flow of the embodiment is substantially as follows:
1. the carrying robot 110 carries the meat product onto the dividing apparatus 120, and the dividing apparatus 120 divides the meat product into predetermined sizes;
2. the cut meat products are conveyed into a drum 135, when the weight reaches a preset weight, the cutting device 120 stops running, the opening of the drum 135 rotates to a liquid outlet 171, a preset amount of pickling liquid is added, then the drum 135 is rotated to a filtering device 140 for discharging after the drum rolls and kneads for a preset time, and finally, the opening of the drum 135 returns;
3. after the meat product is cured, the filtering device 140 transfers the meat product to the frying device 150, and the curing liquid flows into the liquid collecting tank 142;
4. the meat product is subjected to a slurry frying operation by the slurry frying device 150, then packaged by the packaging device 210, and then transferred to the freezing compartment 220 for freezing by the transfer device 160.
The embodiment can carry out the transport of meat products automatically, cut apart, pickle, prefabricated (the starching is fried), packing, freezing operation, combines digital technology and internet of things, can realize the intelligent production of production line, reduces manual operation, improves production efficiency, resources are saved, and production efficiency can improve about 30%, and the energy consumption reduces about 25%, and the water consumption reduces about 50%.
The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.
Claims (8)
1. The utility model provides a prefabricated package freezing integration meat products intelligence production line is pickled in segmentation which characterized in that: comprises a carrying robot (110), a cutting device (120), a pickling device (130), a sizing and frying device (150), a packaging device (210), a conveying device (160) and a freezing room (220) which are correspondingly matched in sequence;
the carrying robot (110) comprises a base (111), a first linear actuator (112) is arranged above the base (111), a first electric rotating disc (113) capable of moving horizontally is arranged above the first linear actuator (112), a first electric telescopic rod (114) is connected above the first electric rotating disc (113), an installation block (115) is connected above the first electric telescopic rod (114), and a carrying head (116) is arranged on the side surface of the installation block (115);
the pickling equipment (130) comprises a second linear actuator (131), a second electric rotating disc (132) capable of moving horizontally is arranged above the second linear actuator (131), two second electric telescopic rods (133) are arranged above the second electric rotating disc (132), the top surfaces of the two second electric telescopic rods (133) are hinged to an installation frame (134), a drum (135) is arranged in the installation frame (134), and the drum (135) is driven by a motor (136) to rotate.
2. The intelligent production line for cutting, pickling, pre-packaging and freezing meat products as claimed in claim 1, which is characterized in that: the cutting equipment (120) comprises an equipment body (121), a plurality of conveying wheels (122) are arranged on the equipment body (121), a conveying belt (123) is sleeved on the plurality of conveying wheels (122), the left end of the conveying belt (123) can correspond to the carrying head (116), and the right end of the conveying belt (123) can correspond to the barrel opening of the drum (135); the device is characterized in that a detection sensor (124) and a mounting plate (125) are arranged on the device body (121), a third electric telescopic rod (126) is arranged on the mounting plate (125), and a dividing knife (127) is arranged at the bottom end of the third electric telescopic rod (126).
3. The intelligent production line for cutting, pickling, pre-packaging and freezing meat products as claimed in claim 2, which is characterized in that: the mounting rack (134) is L-shaped and comprises a bottom (1341) and a side part (1342), a round block (137) is fixedly connected to one side of the rotary drum (135), the round block (137) is rotatably connected to the side part (1342) and the round block (137) is connected with a motor (136), and the motor (136) is installed on the side part (1342); the top surfaces of the two second electric telescopic rods (133) are hinged on the bottom (1341).
4. The intelligent production line for cutting, pickling, preparing, packaging and freezing meat products as claimed in claim 3, wherein the production line comprises: a support frame (138) is arranged on the bottom (1341), and the rolling barrel (135) can rotate on the support frame (138).
5. The intelligent production line for cutting, pickling, preparing, packaging and freezing meat products as claimed in claim 4, wherein the production line comprises: the rear side of the pickling equipment (130) is provided with a storage tank (170) for storing pickling liquid, the front side of the storage tank (170) is provided with a liquid outlet (171) with an electric valve, and the liquid outlet (171) can correspond to the opening of the rotary drum (135).
6. The intelligent production line for cutting, pickling, pre-packaging and freezing meat products as claimed in claim 5, wherein: a weighing device is arranged between the second linear actuator (131) and the second electric rotating disc (132).
7. The intelligent production line for cutting, pickling, pre-packaging and freezing meat products as claimed in claim 6, wherein: a filtering device (140) is arranged between the pickling device (130) and the sizing and frying device (150), the filtering device (140) comprises a conveying mesh belt (141), and a liquid collecting tank (142) is arranged below the conveying mesh belt (141).
8. The intelligent production line for meat products with functions of cutting, pickling, preparing packages and freezing as claimed in claim 7, wherein the production line comprises: the first linear actuator (112) and the second linear actuator (131) respectively comprise a device body (200), a screw rod (201) is arranged in the device body (200), a screw rod nut (202) is sleeved on the screw rod (201), the screw rod nut (202) is connected with a connecting rod (203), a limiting hole (204) is formed in the side face of the device body (200), and the connecting rod (203) movably penetrates through the limiting hole (204) and then is connected with a corresponding first electric turntable (113) or second electric turntable (132); one end of the device body (200) is provided with a servo motor (205), and the servo motor (205) drives the screw rod (201) to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221192067.6U CN218219018U (en) | 2022-05-18 | 2022-05-18 | Intelligent production line for cutting, pickling, prefabricating, packaging and freezing integrated meat products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221192067.6U CN218219018U (en) | 2022-05-18 | 2022-05-18 | Intelligent production line for cutting, pickling, prefabricating, packaging and freezing integrated meat products |
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| Publication Number | Publication Date |
|---|---|
| CN218219018U true CN218219018U (en) | 2023-01-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221192067.6U Active CN218219018U (en) | 2022-05-18 | 2022-05-18 | Intelligent production line for cutting, pickling, prefabricating, packaging and freezing integrated meat products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218219018U (en) |
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- 2022-05-18 CN CN202221192067.6U patent/CN218219018U/en active Active
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