CN218199026U

CN218199026U - Photovoltaic module sealing film unloader

Info

Publication number: CN218199026U
Application number: CN202221980240.9U
Authority: CN
Inventors: 庞亮; 贾春梅; 庞利涛; 郑克; 闫江涛
Original assignee: Baoding Jiasheng Photovoltaic Technology Co Ltd
Current assignee: Baoding Jiasheng Photovoltaic Technology Co Ltd
Priority date: 2022-07-29
Filing date: 2022-07-29
Publication date: 2023-01-03
Anticipated expiration: 2032-07-29

Abstract

The utility model discloses a photovoltaic module sealing film blanking device, which comprises a mounting plate, a jacking mechanism for lifting a sealing film and a lifting mechanism for lifting the sealing film; mounting panel top surface one end rigid coupling has the backup pad, the backup pad top and hoisting mechanism sliding connection, mounting groove and two grooves of stepping down have been seted up respectively to the one end that the backup pad was kept away from to the mounting panel top surface, both ends rotate respectively in the mounting groove and are connected with first roller train, first roller train sets up with the backup pad is perpendicular, two grooves of stepping down set up about the mounting groove symmetry, be provided with the second roller train between backup pad and the first roller train, the second roller train rotates with the mounting panel top surface to be connected, second roller train and backup pad parallel arrangement, mounting panel bottom surface and climbing mechanism fixed connection, climbing mechanism corresponds the setting with the groove of stepping down, the groove of stepping down corresponds the setting with the mounting groove. The utility model discloses can realize reducing the intensity of labour, reduce the potential safety hazard.

Description

Photovoltaic module sealing film unloader

Technical Field

The utility model relates to an unloading technical field especially relates to a photovoltaic module seals film unloader.

Background

In the production process of the photovoltaic panel, the photovoltaic panel is often required to be coated with a sealing film so as to avoid collision and scratch in the storage process, the sealing film is usually in a roll shape, a rotating shaft made of a paper tube is arranged in the middle of the sealing film, the sealing film is fed at each time due to the fact that the sealing film is heavy in weight, and the sealing film is usually carried by multiple persons, so that the labor intensity is improved, the potential safety hazard is increased, and therefore, the photovoltaic module sealing film feeding device is necessary to be designed so as to solve the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a photovoltaic module seals film unloader to solve the problem that above-mentioned prior art exists, can realize reducing the intensity of work, reduced the potential safety hazard.

In order to achieve the above object, the utility model provides a following scheme:

a photovoltaic module sealing film blanking device comprises a mounting plate, a jacking mechanism and a lifting mechanism, wherein the jacking mechanism is used for lifting a sealing film; mounting panel top surface one end rigid coupling has the backup pad, the backup pad top with lift by crane mechanism sliding connection, the mounting panel top surface is kept away from mounting groove and two grooves of stepping down have been seted up to one side of backup pad, both ends rotate respectively in the mounting groove and are connected with first roller train, first roller train with the backup pad sets up perpendicularly, two the groove of stepping down is about the mounting groove symmetry sets up, the backup pad with be provided with the second roller train between the first roller train, the second roller train with the mounting panel top surface rotates to be connected, the second roller train with backup pad parallel arrangement, the mounting panel bottom surface with climbing mechanism fixed connection, climbing mechanism with the groove of stepping down corresponds the setting, the groove of stepping down with the mounting groove corresponds the setting.

Preferably, climbing mechanism includes two sets of jacking units, the jacking unit set up in under the groove of stepping down, the jacking unit includes the end support, the one end of end support is rotated and is connected with electronic jar, the slider rigid coupling of electronic jar has the layer board, layer board top surface adaptation has the end subassembly, two the end subassembly respectively with the connection can be dismantled at sealing film both ends.

Preferably, the end head assembly comprises a flange plate, a conical screw rod is rotatably connected to the center of the flange plate, a plurality of screw blocks are adapted to one conical end of the screw rod, the plurality of screw blocks are combined to form an annular block, an elastic rubber sleeve is sleeved on the outer side face of the annular block, a bearing is arranged on the outer side face of the rubber sleeve, the outer side face of the bearing is in sliding fit with the top face of the supporting plate, and a gap is formed between the inner ring of the bearing and the outer side face of the rubber sleeve; one end of the rotating shaft of the sealing film is arranged in the gap.

Preferably, the hoisting mechanism includes the T-shaped block, the backup pad is close to the side of hoisting mechanism seted up with the T-shaped groove of T-shaped block looks adaptation, a side fixedly connected with corbel of T-shaped block, the bottom surface middle part rigid coupling of corbel has electric hoist, electric hoist's lifting hook joint has the lifting rope, the both ends of lifting rope rigid coupling respectively have the arm-tie, the arm-tie cover is equipped with the penetrating bar, the penetrating bar runs through pivot both ends face and with arm-tie looks adaptation.

Preferably, the middle part of the sealing film is provided with a placing block in a propping manner, the top surface of the placing block is provided with a groove, the groove is matched with the outer side surface of the sealing film, and the bottom surface of the placing block is in sliding contact with the second roller set.

Preferably, the second roller group comprises a plurality of rolling wheels, the rolling wheels are in sliding contact with the bottom surface of the placing block, the rolling wheels are arranged in parallel with the supporting plate, and two ends of each rolling wheel are rotatably connected with the top surface of the mounting plate.

Preferably, the gap between the two groups of first roller groups is larger than the width of the placing block, and the width of the mounting groove is larger than the length of the placing block.

Preferably, the first roller group comprises a plurality of concave wheels, two ends of each concave wheel are respectively connected with the opposite side walls of the mounting groove in a rotating mode, and the side surfaces of the concave wheels are provided with inner recesses.

The utility model discloses has following technological effect:

realize lifting by crane to sealing film through utilizing lifting by crane the mechanism to lifting by crane the mechanism and can slide on the top of backup pad, can realize with the utility model discloses a sealing film raw and other materials of one side are placed mounting panel top for subsequent use. Meanwhile, after the current sealing film is used, the jacking mechanism can lower and unload the rotating shaft, a new sealing film can roll onto the first roller set through the second roller set, and the lifting of the final position of the sealing film is completed through the jacking mechanism, so that the manual carrying is saved, and the potential safety hazard is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a side view of the present invention;

FIG. 2 is a side view of the tip assembly;

wherein, 1, mounting a plate; 2. a support plate; 3. mounting grooves; 4. a yielding groove; 5. a bottom bracket; 6. an electric cylinder; 7. a support plate; 8. a flange plate; 9. a screw; 10. a screw block; 11. a rubber sleeve; 12. a bearing; 13. a rotating shaft; 14. a T-shaped block; 15. a T-shaped slot; 16. supporting a beam; 17. an electric hoist; 18. lifting a lifting rope; 19. pulling a plate; 20. penetrating a bar; 21. placing the blocks; 22. a rolling wheel; 23. a concave wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.

The blanking device for the sealing film of the photovoltaic module shown in the figures 1-2 comprises a mounting plate 1, a jacking mechanism for lifting the sealing film roll and a lifting mechanism for lifting the sealing film roll; the rigid coupling in 1 top surface one side of mounting panel has

backup pad

2, 2 tops of backup pad and hoisting mechanism sliding connection, mounting groove 3 and two grooves of stepping down 4 have been seted up respectively to the one end that backup pad 2 was kept away from to 1 top surface of mounting panel, 3 both ends of mounting groove rotate respectively and are connected with first roller train, first roller train sets up with backup pad 2 is perpendicular, two grooves of stepping down 4 are about 3 symmetry settings of mounting groove, be provided with the second roller train between backup pad 2 and the first roller train, the second roller train rotates with 1 top surface of mounting panel to be connected, second roller train and 2 parallel arrangement of backup pad, 1 bottom surface of mounting panel and climbing mechanism fixed connection, climbing mechanism corresponds the setting with groove 4 of stepping down, groove 4 corresponds the setting with mounting groove 3.

Furthermore, in order to facilitate the smooth operation of each component, mounting legs (not shown in the drawings) are fixedly connected to four corners of the bottom surface of the mounting plate 1.

The utility model discloses an utilize the lifting by crane mechanism to realize lifting by crane to sealed film book to lifting by crane mechanism can slide on the top of backup pad 2, can realize with the utility model discloses a sealed film book of one side is placed 1 tops of mounting panel for subsequent use. Meanwhile, after the current sealing film roll is used, the jacking mechanism can lower and unload the rotating shaft, a new sealing film roll can roll onto the first roller set through the second roller set, and the lifting of the final position of the sealing film roll is completed through the jacking mechanism, so that the manual carrying is saved, and the potential safety hazard is reduced.

Further optimization scheme, climbing mechanism includes two sets of jacking units, and the jacking unit sets up under groove 4 of stepping down, and the jacking unit includes end support 5, and the one end of end support 5 is rotated and is connected with electronic jar 6, and electronic jar 6's slider rigid coupling has

layer board

7, and 7 top surface adaptations of layer board have the end subassembly, and two end subassemblies can be dismantled with the both ends that sealed film rolled up respectively and be connected.

Further, the electric cylinder 6 is preferably an aston AIM electric cylinder standard type servo electric cylinder, which is prior art and will not be described herein.

Further optimize the scheme, the end subassembly includes ring flange 8, ring flange 8's center is rotated through footstep bearing and is connected with

conical screw rod

9, 9 conical one end adaptations of screw rod has a plurality of spiral shell pieces 10, a plurality of spiral shell pieces 10 make up and form an annular piece, elastic rubber sleeve 11 is established to the lateral surface cover of annular piece, constraint has been carried out a plurality of spiral shell pieces 10 through rubber sleeve 11, spiral shell piece 10 side and screw rod 9 spiro union, rotatory screw rod 9 has realized that a plurality of spiral shell pieces 10 outwards expand or shrink simultaneously, the completion is to the clamp of countershaft 13 and relax. A bearing 12 is arranged on the outer side surface of the rubber sleeve 11, the outer side surface of the bearing 12 is in sliding fit with the top surface of the supporting plate 7, and a gap is formed between the inner ring of the bearing 12 and the outer side surface of the rubber sleeve 11; one end of the rotating shaft 13 of the sealing film roll is arranged in the gap, the inner ring side wall of the bearing 12 and the outer side surface of the rubber sleeve 11 are respectively arranged in a manner of being in contact with the inner side surface and the outer side surface of the rotating shaft 13 in a propping manner, and the rotating shaft 13 can be fixed, so that the rotation of the sealing film roll is facilitated.

Further, the diameter of the inner ring of the bearing 12 is matched with the outer side surface of the rotating shaft 13.

Further optimizing scheme, hoisting mechanism includes T-shaped block 14, the T-shaped groove 15 with 14 looks adaptations of T-shaped block is seted up to the side that backup pad 2 is close to hoisting mechanism, a side fixedly connected with back-up beam 16 of T-shaped block 14, the bottom surface middle part rigid coupling of back-up beam 16 has electric hoist 17, electric hoist 17's lifting hook joint has lifting rope 18, lifting rope 18's both ends rigid coupling has arm-tie 19 respectively, arm-tie 19 cover is equipped with feed-through bar 20, feed-through bar 20 runs through pivot 13 both ends face, arm-tie 19 in proper order, realized accomplishing the promotion to sealed film book through two arm-ties 19 and feed-through bar 20.

Further optimization scheme, the middle part of the sealed film roll is inconsistent to be provided with and places piece 21, places piece 21 top surface and sets up flutedly, and the lateral surface looks adaptation is rolled up with sealed film to the recess, places piece 21 bottom surface and second roller train sliding contact, places piece 21 and can roll up reserve sealed film and temporarily place, avoids sealed film to roll up and directly places and cause and press against the wound on the second roller train.

According to a further optimized scheme, the second roller group comprises a plurality of rolling wheels 22, the rolling wheels 22 are in sliding contact with the bottom surface of the placing block 21, the rolling wheels 22 are arranged in parallel with the supporting plate 2, a rolling groove used for being rotatably connected with the rolling wheels 22 is formed in the top surface of the mounting plate 1, and the rolling wheels 22 are rotatably connected with the top surface of the mounting plate 1 through the rolling groove.

Further optimization scheme, the clearance between two sets of first roller groups is greater than the width of placing piece 21, and the width of mounting groove 3 is greater than the length of placing piece 21, has realized placing that piece 21 can fall the below of mounting panel 1 from the clearance between two sets of first roller groups.

Further optimize the scheme, first roller train includes a plurality of spill wheels 23, and spill wheel 23 both ends are rotated with the relative lateral wall of mounting groove 3 respectively and are connected, and spill wheel 23 side is provided with interior sunken, and the sunken setting of spill wheel 23 can be with sealed film book by gravity automatic positioning to spill wheel 23 middle part to realize just setting up with end subassembly.

The working process of the embodiment is as follows:

when the outside sealed film roll of lapping moves the utility model discloses a when one side prepares the material loading, manual promotion T-shaped block 14, drive corbel 16 and stretch out the side of mounting panel 1, roll up to the sealed film of lapping top middle part, utilize through this sealed film roll's pivot 13 of through pole 20, and articulate with two arm-tie 19 and through pole 20 both ends, start electric hoist 17 and lift by crane sealed film roll, pull T-shaped block 14 again, roll up sealed film and transfer to mounting panel 1 top surface top, and place on placing piece 21, will wear pole 20 and arm-tie 19 and unload, promote sealed film roll and realize placing piece 21 and move on rolling wheel 22, when placing piece 21 and move to mounting groove 3 in, it can pass mounting groove 3 sealed film roll and fall on spill wheel 23 to place piece 21, can adjust its position at the horizontal direction through promoting sealed film roll.

At this time, the electric cylinder 6 rotates in a direction away from the mounting plate 1 to make the mounting position out. The rubber sleeve 11 is plugged into one end of the rotating shaft 13 of the sealing film roll, the inner ring of the bearing 12 is in sliding contact with the outer side face of the rotating shaft 13, the rotating screw 9 pushes all the screw blocks 10 to expand outwards, the inner ring side wall of the bearing 12 and the outer side face of the rubber sleeve 11 are respectively in contact with the inner side face and the outer side face of the rotating shaft 13, and the rotating shaft 13 can be fixed.

The electric cylinder 6 is rotated towards the direction close to the mounting plate 1, the top surface of the supporting plate 7 is attached to the outer side surface of the main bearing 12, the side surface of the supporting plate 7 far away from the mounting plate 1 is attached to the side surface of the flange plate 8 close to the mounting plate 1, and the limiting of the supporting plate 7 is realized. The sealing film roll can rotate between the two supporting plates 7, and the height of the sealing film roll can be adjusted by adjusting the electric cylinder 6, so that the production can be smoothly carried out.

In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description of the present invention, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

The above-mentioned embodiments are only described in the preferred embodiments of the present invention, but not limited to the scope of the present invention, and various modifications and improvements made by the technical solutions of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the design spirit of the present invention.

Claims

1. The blanking device for the sealing film of the photovoltaic module is characterized by comprising a mounting plate (1), a jacking mechanism for lifting the sealing film and a lifting mechanism for lifting the sealing film; mounting panel (1) top surface one end rigid coupling has backup pad (2), backup pad (2) top with lift by crane mechanism sliding connection, mounting panel (1) top surface is kept away from mounting groove (3) and two groove (4) of stepping down have been seted up to one side of backup pad (2), both ends rotate respectively in mounting groove (3) and are connected with first roller train, first roller train with backup pad (2) set up perpendicularly, two step down groove (4) about mounting groove (3) symmetry sets up, backup pad (2) with be provided with the second roller train between the first roller train, the second roller train with mounting panel (1) top surface rotates to be connected, the second roller train with backup pad (2) parallel arrangement, mounting panel (1) bottom surface with climbing mechanism fixed connection, climbing mechanism with step down groove (4) correspond the setting, step down groove (4) with mounting groove (3) correspond the setting.

2. The blanking device for the photovoltaic module sealing film according to claim 1, wherein: climbing mechanism includes two sets of jacking units, the jacking unit set up in under groove (4) of stepping down, the jacking unit includes end support (5), the one end of end support (5) is rotated and is connected with electronic jar (6), the slider rigid coupling of electronic jar (6) has layer board (7), layer board (7) top surface adaptation has the end subassembly, two the end subassembly respectively with the connection can be dismantled at sealed film both ends.

3. The blanking device for the sealing film of the photovoltaic module according to claim 2, characterized in that: the end head assembly comprises a flange plate (8), a conical screw rod (9) is rotatably connected to the center of the flange plate (8), a plurality of screw blocks (10) are fitted at one conical end of the screw rod (9), the screw blocks (10) are combined to form an annular block, an elastic rubber sleeve (11) is sleeved on the outer side surface of the annular block, a bearing (12) is arranged on the outer side surface of the rubber sleeve (11), the outer side surface of the bearing (12) is in sliding fit with the top surface of the supporting plate (7), and a gap is formed between the inner ring of the bearing (12) and the outer side surface of the rubber sleeve (11); one end of a rotating shaft (13) of the sealing film is arranged in the gap.

4. The blanking device for the sealing film of the photovoltaic module according to claim 3, wherein: the utility model discloses a hoisting machine, including hoisting mechanism, it includes T-shaped block (14) to hoist, backup pad (2) are close to hoisting mechanism's side seted up with T-shaped groove (15) of T-shaped block (14) looks adaptation, a side fixedly connected with corbel (16) of T-shaped block (14), the bottom surface middle part rigid coupling of corbel (16) has electric hoist (17), the lifting hook joint of electric hoist (17) has lifting rope (18), the both ends rigid coupling respectively of lifting rope (18) has arm-tie (19), arm-tie (19) cover is equipped with feed-through lever (20), feed-through lever (20) run through pivot (13) both ends face and with arm-tie (19) looks adaptation.

5. The blanking device for the photovoltaic module sealing film as claimed in claim 4, wherein: the middle part of the sealing film is provided with a placing block (21) in a propping manner, the top surface of the placing block (21) is provided with a groove, the groove is matched with the outer side surface of the sealing film, and the bottom surface of the placing block (21) is in sliding contact with the second roller set.

6. The blanking device for the photovoltaic module sealing film according to claim 5, wherein: the second roller group comprises a plurality of rolling wheels (22), the rolling wheels (22) are in sliding contact with the bottom surface of the placing block (21), the rolling wheels (22) are arranged in parallel with the supporting plate (2), and two ends of each rolling wheel (22) are rotatably connected with the top surface of the mounting plate (1).

7. The blanking device for the photovoltaic module sealing film according to claim 5, wherein: the gap between the two groups of first roller groups is larger than the width of the placing block (21), and the width of the mounting groove (3) is larger than the length of the placing block (21).

8. The blanking device for the sealing film of the photovoltaic module according to claim 5, wherein: the first roller group comprises a plurality of concave wheels (23), two ends of each concave wheel (23) are respectively connected with opposite side walls of the mounting groove (3) in a rotating mode, and the side faces of the concave wheels (23) are provided with inner recesses.