CN218169388U

CN218169388U - Special machine tool for cylinder body sawing and milling

Info

Publication number: CN218169388U
Application number: CN202222255365.1U
Authority: CN
Inventors: 杨立云
Original assignee: Jinan Gederis Mechanical Equipment Co ltd
Current assignee: Jinan Gederis Mechanical Equipment Co ltd
Priority date: 2022-08-26
Filing date: 2022-08-26
Publication date: 2022-12-30
Anticipated expiration: 2032-08-26

Abstract

The utility model discloses a cylinder body saw mills special machine tool belongs to metal cutting processing technology field, including lathe body and storage box, the bottom at the lathe body is installed to the storage box, the bottom fixedly connected with aspiration pump of lathe body, the intake pipe is installed to the input of aspiration pump, the fixed inner chamber of establishing at the lathe body of inserting of intake pipe, the inner chamber sliding connection of intake pipe has the filter screen, the blast pipe is installed to the output of aspiration pump, the fixed inner chamber lateral wall of establishing at the storage box of inserting of blast pipe, the scavenge hole has been seted up to the surface of storage box. The automatic pollution discharge filter convenient to clean achieves the effects of reducing or slowing down the processing noise of the cylinder body as much as possible and avoiding noise pollution as much as possible by the matched use of the machine tool body, the storage box, the air suction pump, the air inlet pipe, the filter screen, the exhaust pipe and the ventilation hole; through the cooperation use of long board, electric telescopic handle and clamp splice, reached the effect of being convenient for quick centre gripping fixed different radius cylinder bodies.

Description

Special machine tool for cylinder body sawing and milling

Technical Field

The utility model belongs to the technical field of metal cutting processing, especially, relate to cylinder body sawing and milling special machine tool.

Background

The special cylinder body needs to be processed by a specific machine tool when the casting head needs to be sawed and deburred, at present, a band sawing machine is mostly adopted to match with a special clamp for sawing the casting head, and then a milling machine is used for carrying out end face rough milling processing, so that the purpose of removing burrs is achieved.

Reference to publication numbers; CN205571898U, the utility model is a special machine tool for cylinder body sawing and milling, and the structure of the special machine tool comprises a casting machine tool body (1) and an integral protective cover (2); the device comprises a clamp device (3), a power head (4), a saddle (5), a motor (6), a balancing device (7), a casting upright post (8), a numerical control sliding table (9), an end face milling cutter (10), a saw blade supporting mechanism (11), a circular saw blade (12) and a cutter rod (13). The advantages are that: 1) The linear speed of the saw blade is large, the tooth feeding amount is small, the processing efficiency is high, and the surface quality and the parallelism of two surfaces of a saw cutting surface are high. 2) The full-automatic processing can be realized, and the operation is simple and convenient; and the safety and the reliability of the processing process are ensured through the signal interaction among all the parts. 3) The investment cost is reduced, and the occupied area is also reduced. And the gap between the two end surfaces can be conveniently adjusted, and the machining precision can be ensured within +/-0.20 by matching with positioning and clamping of the clamp. 4) The saw blade is protected by the clamping damping system, the vibration of the saw blade is reduced, the noise is reduced, the service life of the saw blade is prolonged, and the processing quality of a product is also improved.

The utility model discloses a though combine together milling machine and sawing machine, specific cylinder body is sawed and milled man-hour, and the cutting is great with the noise that polishes the production, and the noise pollution is leaded to easily to very appropriate reduction noise.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving prior art, the noise that produces is great when specific cylinder body saw mills man-hour, and the problem of the reduction noise of work that current device can not be appropriate, and the cylinder body saw that provides mills special machine tool.

In order to realize the purpose, the utility model adopts the following technical scheme:

the special machine tool for cylinder body sawing and milling comprises a machine tool body and a storage box, wherein the storage box is installed at the bottom of the machine tool body, the bottom of the machine tool body is fixedly connected with an air pump, an air inlet pipe is installed at the input end of the air pump, the air inlet pipe is fixedly inserted into an inner cavity of the machine tool body, the inner cavity of the air inlet pipe is slidably connected with a filter screen, an air outlet pipe is installed at the output end of the air pump, the air outlet pipe is fixedly inserted into an inner cavity side wall of the storage box, and air vents are formed in the outer surface of the storage box.

Through setting up the lathe body, the storage box, the aspiration pump, the intake pipe, the filter screen, blast pipe and scavenge port, realized starting the gas that aspiration pump accessible intake pipe extraction lathe body top cylinder body processing produced, and the filter screen of intake pipe inside can intercept and filter the piece, then aspiration pump rethread filter screen is with gas transport to the water source of storage box inside, the propagation medium of sound truns into liquid by gas, and then the noise propagation speed that the cylinder body processing produced reduces, thereby reached reduce or slow down the processing noise of cylinder body as far as possible, avoid noise pollution's effect as far as possible.

Preferably, the top welding of filter screen has the connecting rod, the top fixedly connected with bearing block of connecting rod, the bottom of bearing block and the top butt of intake pipe.

Through setting up connecting rod and bearing block, realized upwards pulling bearing block accessible connecting rod and made the filter screen break away from the intake pipe fast to reached and be convenient for dismantle fast and clear up the effect of intake pipe surface impurity.

Preferably, a portal frame is installed at the top of the machine tool body, a hydraulic rod is fixedly connected to the inner surface side wall of the portal frame, a first servo motor is installed at the telescopic end of the hydraulic rod, and a circular saw blade is welded at the output end of the first servo motor.

Through setting up portal frame, hydraulic stem, first servo motor and circular saw blade, realized the horizontal position of the adjustable circular saw blade of concertina movement of hydraulic stem, start first servo motor simultaneously and can drive circular saw blade fly-cutting cylinder body to the effect of being convenient for accurate sawing the cylinder body has been reached.

Preferably, the cylinder is installed to the internal surface roof of portal frame, the flexible end of cylinder is installed the second servo motor, the welding of second servo motor's output has end milling cutter.

Through setting up cylinder, second servo motor and end face milling cutter, realized the telescopic movement accessible second servo motor adjustment end face milling cutter's of cylinder operating height, start second servo motor afterwards and can drive end face milling cutter and polish the cylinder body surface fast to the effect of being convenient for the quick thick cylinder body of polishing has been reached.

Preferably, the top of lathe body is installed the long slab, the outer fixed surface of long slab is connected with electric telescopic handle, electric telescopic handle's flexible end welding has the clamp splice.

Through setting up long board, electric telescopic handle and clamp splice, realized the interval of two adjustable clamp splices of electric telescopic handle's concertina movement, and two clamp splice relative movement can quick centre gripping cylinder body to the effect of the fixed different radius cylinder bodies of quick centre gripping of being convenient for has been reached.

Preferably, the outer surface of storage box articulates there is the baffle, the outer fixed surface cover of baffle is equipped with waterproof rubber circle.

Through setting up baffle and waterproof rubber circle, realized that the baffle can be to keeping away from the one side upset of storage box, the breach that staff's accessible baffle upset produced afterwards replenishes the water source to the storage box to reached and be convenient for replenish the inside water source of storage box fast, and avoided the effect of external impurity pollution storage box.

Preferably, a handle is installed on one side, away from the storage box, of the baffle, and the height of the handle is smaller than that of the baffle.

Through setting up the handle, realized that operating personnel holds the handle but the fast movement baffle to reach the effect that the staff of being convenient for controlled the baffle upset.

To sum up, the utility model discloses a technological effect and advantage: the automatic pollution discharge filter convenient to clean achieves the effects of reducing or slowing down the processing noise of the cylinder body as much as possible and avoiding noise pollution as much as possible by the matched use of the machine tool body, the storage box, the air suction pump, the air inlet pipe, the filter screen, the exhaust pipe and the ventilation hole; through the matching use of the long plate, the electric telescopic rod and the clamping block, the effect of conveniently and rapidly clamping and fixing cylinder bodies with different radiuses is achieved; through the cooperation use of baffle and waterproof rubber circle, reached and be convenient for supply the effect of pure water source to the storage box fast.

Drawings

FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;

FIG. 2 is a schematic view of the whole structure of the utility model;

FIG. 3 is a schematic view of the three-dimensional structure of the intake pipe of the present invention;

fig. 4 is a schematic view of another angle overall structure of the present invention.

In the figure: 1. a machine tool body; 2. a storage box; 3. an air pump; 4. an air inlet pipe; 5. a filter screen; 6. an exhaust pipe; 7. a ventilation hole; 8. a connecting rod; 9. a bearing block; 10. a gantry; 11. a hydraulic lever; 12. a first servo motor; 13. a circular saw blade; 14. a cylinder; 15. a second servo motor; 16. an end mill; 17. a long plate; 18. an electric telescopic rod; 19. a clamping block; 20. a baffle plate; 21. a waterproof rubber ring; 22. a handle.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the machine tool special for cylinder body sawing and milling includes a machine tool body 1 and a storage box 2, the storage box 2 is installed at the bottom of the machine tool body 1, a certain amount of water source is stored in the storage box 2, and the volume of the water source is two thirds of the whole volume of the storage box 2. The bottom of the machine tool body 1 is fixedly connected with an air pump 3, an air inlet pipe 4 is installed at the input end of the air pump 3, the air inlet pipe 4 is fixedly inserted in the inner cavity of the machine tool body 1, and the air pump 3 can pump air generated by processing a cylinder body above the machine tool body 1 through the air inlet pipe 4; the inner cavity of the air inlet pipe 4 is connected with a filter screen 5 in a sliding mode, and the filter screen 5 can intercept fragments and impurities in filtered air and prevent internal parts of the air extracting pump 3 from being damaged as much as possible. An exhaust pipe 6 is installed at the output end of the air pump 3, the exhaust pipe 6 is fixedly inserted into the side wall of the inner cavity of the storage box 2, the exhaust pipe 6 is located below the water surface in the storage box 2, the air pump 3 conveys air into the storage box 2 through the exhaust pipe 6, the sound transmission medium is converted from air into liquid, and the transmission speed of noise is reduced; the outer surface of the storage box 2 is provided with a ventilation hole 7. The welding of filter screen 5's top has connecting rod 8, and the top fixedly connected with bearing block 9 of connecting rod 8, the top butt of the bottom of bearing block 9 and intake pipe 4 upwards stimulates 9 accessible connecting rods of bearing block 8 and drives filter screen 5 and break away from intake pipe 4.

In addition, a portal frame 10 is installed at the top of the machine tool body 1, a hydraulic rod 11 is fixedly connected to the side wall of the inner surface of the portal frame 10, and the telescopic length of the hydraulic rod 11 is smaller than that of the portal frame 10; a first servo motor 12 is installed at the telescopic end of the hydraulic rod 11, and the horizontal position of the first servo motor 12 can be adjusted through the telescopic movement of the hydraulic rod 11; the output end of the first servo motor 12 is welded with a circular saw blade 13, and the cylinder body can be sawed rapidly by starting the first servo motor 12 to drive the circular saw blade 13 to rotate and the circular saw blade 13 to rotate.

In addition, the top wall of the inner surface of the portal frame 10 is provided with an air cylinder 14, the central point of the air cylinder 14 and the central point of the portal frame 10 are positioned on the same straight line, and the telescopic height of the air cylinder 14 is smaller than the height of the portal frame 10; second servo motor 15 is installed to the flexible end of cylinder 14, and the welding of second servo motor 15's output has end mill 16, and the telescopic motion accessible second servo motor 15 of cylinder 14 adjusts the angle of polishing of end mill 16, and starts the quick thick cylinder body of polishing of second servo motor 15 accessible end mill 16.

Further, the top of the machine tool body 1 is provided with two long plates 17, and the two long plates 17 are symmetrically distributed by taking the machine tool body 1 as the center; the outer surface of the long plate 17 is fixedly connected with electric telescopic rods 18, and the number of the electric telescopic rods 18 is equal to that of the long plate 17; the telescopic end welding of electric telescopic handle 18 has clamp splice 19, and the telescopic motion of two long plates 17 can adjust the interval of two electric telescopic handle 18, and can the fixed not cylinder body of equidimension of quick centre gripping during two electric telescopic handle 18 relative movement.

Referring to fig. 1 and 4, the outer surface of the storage tank 2 is hinged with a baffle 20, and the vertical sectional area of the baffle 20 is smaller than that of the storage tank 2; after the baffle 20 is turned towards the side far away from the storage box 2, a worker can supplement water to the storage box 2 through a gap generated by turning the baffle 20; the fixed cover of surface of baffle 20 is equipped with waterproof rubber circle 21, and the setting of waterproof rubber circle 21 can avoid the junction infiltration of baffle 20 and storage box 2 as far as possible. A handle 22 is arranged on one side of the baffle plate 20 far away from the storage box 2, the height of the handle 22 is smaller than that of the baffle plate 20, and a worker can quickly operate the baffle plate 20 after holding the handle 22.

The working principle is as follows: as shown in fig. 1-4, when the special machine tool for sawing and milling using the cylinder block is used, firstly, the cylinder block is placed on the top of the machine tool body 1, then the electric telescopic rod 18 is started to drive the clamping blocks 19 to move forward, the relative movement of the two clamping blocks 19 can quickly clamp and fix the cylinder block, the hydraulic rod 11 is further started to adjust the horizontal position of the circular saw blade 13, the first servo motor 12 is started to drive the circular saw blade 13 to process the cylinder block, then the cylinder 14 on the top of the inner surface of the portal frame 10 is started, the telescopic motion of the cylinder 14 can drive the end mill 16 to move downwards through the second servo motor 15, after the end mill 16 is contacted with the cylinder block, the second servo motor 15 is started to drive the end mill 16 to quickly polish and prevent kicking, meanwhile, the air pump 3 is started to extract the air generated by processing the cylinder block above the machine tool body 1 through the air inlet pipe 4, the filter debris can be intercepted by the filter screen 5 inside the air pump 3, then the air is conveyed to the water source inside the storage box 2 through the filter screen 5, the sound transmission medium is changed from air to liquid, and the transmission speed generated by processing noise of the cylinder block is reduced or slowed down, and the processing noise of the special machine tool is obtained.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Cylinder body saw mills special purpose machine, including lathe body (1) and storage box (2), its characterized in that, the bottom at lathe body (1) is installed in storage box (2), bottom fixedly connected with aspiration pump (3) of lathe body (1), intake pipe (4) are installed to the input of aspiration pump (3), intake pipe (4) are fixed to be inserted and are established the inner chamber at lathe body (1), the inner chamber sliding connection of intake pipe (4) has filter screen (5), blast pipe (6) are installed to the output of aspiration pump (3), blast pipe (6) are fixed to be inserted and are established the inner chamber lateral wall at storage box (2), draught hole (7) have been seted up to the surface of storage box (2).

2. The special machine tool for cylinder body sawing and milling according to claim 1, characterized in that a connecting rod (8) is welded on the top of the filter screen (5), a bearing block (9) is fixedly connected on the top of the connecting rod (8), and the bottom of the bearing block (9) is abutted against the top of the air inlet pipe (4).

3. The special machine tool for cylinder sawing and milling according to claim 1, characterized in that a portal frame (10) is installed at the top of the machine tool body (1), a hydraulic rod (11) is fixedly connected to the side wall of the inner surface of the portal frame (10), a first servo motor (12) is installed at the telescopic end of the hydraulic rod (11), and a circular saw blade (13) is welded at the output end of the first servo motor (12).

4. The special machine tool for cylinder body sawing and milling according to claim 3, characterized in that a cylinder (14) is installed on the top wall of the inner surface of the portal frame (10), a second servo motor (15) is installed on the telescopic end of the cylinder (14), and an end mill (16) is welded on the output end of the second servo motor (15).

5. The special cylinder sawing and milling machine tool according to claim 1, characterized in that a long plate (17) is mounted on the top of the machine tool body (1), an electric telescopic rod (18) is fixedly connected to the outer surface of the long plate (17), and a clamping block (19) is welded to the telescopic end of the electric telescopic rod (18).

6. The special machine tool for cylinder body sawing and milling according to claim 1, characterized in that a baffle (20) is hinged to the outer surface of the storage box (2), and a waterproof rubber ring (21) is fixedly sleeved on the outer surface of the baffle (20).

7. The special machine tool for cylinder sawing and milling according to claim 6, characterized in that a handle (22) is mounted on the side of the baffle (20) away from the storage box (2), and the height of the handle (22) is smaller than that of the baffle (20).