CN218167952U - Automatic clearance mould waterway system - Google Patents

Abstract

The utility model discloses an automatic clearance mould waterway system relates to mould water route washing technical field, for solving the technical problem that current clearance stock mould water route need shut down production. Including removing storage water tank, mould and water route circulating pipe, the water route circulating pipe includes outlet pipe and wet return, remove storage water tank both sides respectively with outlet pipe and wet return intercommunication, the first mouth of the way intercommunication on the play water end of outlet pipe and the mould, the wet return is intake and is held and the second water route mouth intercommunication on the mould, set gradually rivers control mechanism and atmospheric control system on the outlet pipe, through increasing atmospheric control system on the outlet pipe, during water gets into the mould water route, carry out the brute force through the plug in the pressure boost in the twinkling of an eye in the mould water route and clear away, realize not shutting down the production and also can solve the problem that the stock mould water route blockked up.

Description

Automatic clearance mould waterway system

Technical Field

The utility model relates to a mould water route washs technical field, in particular to automatic clearance mould water route system.

Background

The mold is various molds and tools which are used for obtaining required products by injection molding, blow molding, extrusion, die casting or forging, forming, smelting, stamping and other methods in industrial production; in order to improve the quality of mould shaping, increase the life of mould, at all kinds of plastic hardware processing factory, die-casting processing factory, use heat exchanger firm etc. the mould water route leads to the water route not smooth or block up because of leading to the cooling water scale deposit after long-time the use, causes the mould cooling not enough, and the product is yielding, contracts, burns badly such as burnt, influences the yields, and the unable online cleaning in mould water route needs the manual work to disassemble the mould clearance, and the clearance effect is not good, it is long consuming, influences work efficiency.

The existing water channel of the stock mould for cleaning after shutdown can effectively solve the problem of water channel blockage, but the production is stopped after the shutdown, so that the production efficiency is influenced, resources are wasted, and great loss is caused to production enterprises.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an: in order to solve the technical problem that the production needs to be shut down in current clearance stock mould water route, the utility model provides an automatic clearance mould water route system.

The utility model discloses a realize above-mentioned purpose and specifically adopt following technical scheme:

including removing storage water tank, mould and water route circulating pipe, the water route circulating pipe includes outlet pipe and wet return, remove storage water tank both sides respectively with outlet pipe and wet return intercommunication, the first mouth of a way intercommunication on the play water end of outlet pipe and the mould, the wet return is intake and is held and the second water route mouth intercommunication on the mould, water flow control mechanism and atmospheric control system have set gradually on the outlet pipe.

This application opens flow control system earlier, rivers pass through the outlet pipe from the removal storage water tank and get into the water route of mould from first water route mouth, the sewage in clearance mould water route flows out from second water route mouth and enters into the wet return, sewage flows back to in the removal storage water tank through the wet return, after the clearance mould, open atmospheric pressure control system again, high atmospheric pressure is followed rivers and is gone into in the mould through the wet return, sewage flows back to in the removal storage water tank through the wet return, accomplish the flow in an automatic clearance mould water route, it is parallelly connected with the outlet pipe to increase atmospheric pressure control system, high atmospheric pressure carries out the brute force to the plug in the mould water route and the plug in mould water route can effectually be clear away to the pressure boost in the twinkling of an eye of high atmospheric pressure, make the water route unobstructed, the cooling effect is better, the pressure boost is the high atmospheric pressure that increases in normal production process simultaneously, therefore, need not shut down the production, can reach the effect of clearing up the water route.

Preferably, a water outlet pipe between the air pressure control system and the die is communicated with a first connecting pipe, and a third electromagnetic valve is arranged on the connecting pipe; the water outlet pipe between the first connecting pipe and the die is provided with a second electromagnetic valve, the water return pipe is communicated with a second connecting pipe, the end part of the second connecting pipe is communicated with the water outlet pipe between the second electromagnetic valve and the die, the second connecting pipe is provided with a fifth electromagnetic valve, and the water return pipe is provided with a fourth electromagnetic valve.

Preferably, the water flow control mechanism comprises a first electromagnetic valve, a water pump and a water pressure gauge which are sequentially arranged on the water outlet pipe.

Preferably, the pneumatic control system comprises a gas supply device and a time relay, the gas supply end of the gas supply device is communicated with the water outlet pipe through a pneumatic tube, a sixth electromagnetic valve and a barometer are sequentially arranged in the direction of communication between the pneumatic tube and the water outlet pipe, and the time relay is connected with the sixth electromagnetic valve.

Preferably, the inside of the mobile water storage tank is provided with an upper area and a lower area, the upper area is a filtering area, the lower area is a water collecting area, the filtering area is communicated with the water return pipe, the upper part and the lower part of the water collecting area, which are positioned on the same side of the water return pipe, are respectively communicated with a water inlet pipe and a sewage discharge pipe, and the water collecting area, which is positioned on the opposite side of the sewage discharge pipe, is communicated with a water outlet pipe.

Preferably, the filtering area is provided with a filter material layer, a bearing layer and a filter plate from top to bottom in sequence, and the water collecting area is provided with a plurality of supporting frames vertical to the filter plate.

Preferably, the filtering area and the water collecting area of the mobile water storage tank can be disassembled to obtain two boxes, and the two boxes are sleeved at the joint of the filtering area and the water collecting area by using a sealing sleeve, so that the mobile water storage tank can be assembled.

Preferably, remove storage water tank bottom and install 4 universal wheels at least, every the universal wheel still is provided with the brake block, remove storage water tank top and install the apron, install the handle on the apron terminal surface.

The utility model discloses following beneficial effect has:

1. the utility model discloses in, it is parallelly connected with the outlet pipe to increase the air pressure control system, and the plug in the high atmospheric pressure is to the mould water route carries out the brute force to be clear away, and the plug in the mould water route can effectually be clear away to the pressure boost in the twinkling of an eye of high atmospheric pressure for the water route is unobstructed, and the cooling effect is better, and the pressure boost is the high atmospheric pressure that increases in normal production process simultaneously, consequently, need not shut down production, can reach the effect in clearance water route. The sewage in clearance mould water route flows from second water route mouth and enters into the wet return, and in sewage rethread wet return flowed back to the removal storage water tank, the removal storage water tank realized the resource reproduction to water recycle, avoided the wasting of resources, realized the problem that the stock mould water route blockked up also can be solved in the production of not shutting down simultaneously.

2. The utility model discloses in, can open or close the high pressure through the setting of sixth solenoid valve and let in the outlet pipe, through the open time of time relay control sixth solenoid valve to and the operating time after control sixth solenoid valve is opened, realize automatic mould water route cleaning work, can monitor the flow that lets in of high pressure through setting up of barometer, keep the high pressure in the pipeline on a balanced state, can also judge whether the high pressure normally gets into in the pipeline.

3. The utility model discloses in, parallelly connected with the outlet pipe through first connecting pipe, the water that does benefit to the outlet pipe can flow in the mould through two ways, parallelly connected with the wet return through the second connecting pipe, does benefit to the water in the mould and can discharge through two ways, consequently, can carry out two kinds of forward and reverse forms cleaning die water route to the mould for the abluent more thoroughly in mould water route.

4. The utility model discloses in, through the filtering area and the catchment district that remove the inside setting of storage water tank for the water that lets in the mould water route flows in the filtering area in the removal storage water tank from the wet return, and water filters through the filtering area and obtains in clean rivers go into the catchment district, realizes that water recycle saves the expense expenditure, the catchment district inserts clean water through the inlet tube, and the sewage that produces after using for a long time in the catchment district is discharged from the blow off pipe.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a schematic view of the internal structure of the mobile water storage tank of the present invention;

FIG. 3 is a schematic view of the three-dimensional structure of the mobile water storage tank of the present invention;

reference numerals: 1-moving a water storage tank; 101-a filtration zone; 1011-a filter material layer; 1012-supporting layer; 1013-filter plate; 102-a water collecting area; 1021-a support frame; 103-universal wheels; 104-a sealing sleeve; 105-a cover plate; 106-handle; 2-a water outlet pipe; 3, a water return pipe; 4-a pneumatic control system; 401-air pressure supply means; 402-a sixth solenoid valve; 403-barometer; 404-pneumatic tube; 405-a time relay; 5-a first connection pipe; 6-a first water crossing; 7-a second water junction; 8-a second connecting tube; 9-a water flow control mechanism; 901-a first solenoid valve; 902-a water pump; 903-water pressure gauge; 10-a third solenoid valve; 11-a second solenoid valve; 12-a fourth solenoid valve; 13-a fifth solenoid valve; 14-a water inlet pipe; 15-a sewage draining pipe; 16-mould.

Detailed Description

To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the attached drawings in the embodiments of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are part of the embodiments of the present invention, rather than all embodiments. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Example 1

As shown in fig. 1, an automatic cleaning mold waterway system comprises a movable water storage tank 1, a mold 16 and a waterway circulating pipe, wherein the waterway circulating pipe comprises a water outlet pipe 2 and a water return pipe 3, two sides of the movable water storage tank 1 are respectively communicated with the water outlet pipe 2 and the water return pipe 3, the water outlet end of the water outlet pipe 2 is communicated with a first intersection 6 on the mold 16, the water inlet end of the water return pipe 3 is communicated with a second intersection 7 on the mold 16, and a water flow control mechanism 9 and an air pressure control system 4 are sequentially installed on the water outlet pipe 2 from a pipeline close to the water inlet end of the water outlet pipe.

When the method is used, the water flow control system 9 is firstly opened, water flow enters a water path of the mold 16 from the movable water storage tank 1 through the water outlet pipe 2 from the first water path 6, sewage for cleaning the water path of the mold 16 flows out from the second water path 7 and enters the water return pipe 3, the sewage flows back to the movable water storage tank 1 through the water return pipe 3, after the mold 16 is cleaned, the air pressure control system 4 is opened, high air pressure flows along with the water flow and enters the mold 16 through the water return pipe 2, and the sewage flows back to the movable water storage tank 1 through the water return pipe 3, so that a flow for automatically cleaning the water path of the mold is completed.

In this embodiment, increase air pressure control system 4 and parallelly connected with outlet pipe 2, the plug in 16 water routes of high atmospheric pressure to mould carries out the brute force and clears away, and the plug in 16 water routes of mould can effectually be clear away to the pressure boost in the twinkling of an eye of high atmospheric pressure for the water route is unobstructed, and the cooling effect is better, and the pressure boost is the high atmospheric pressure that increases in normal production process simultaneously, consequently, need not shut down production, can reach the effect in clearance water route. The sewage in the 16 rivers of clearance mould flows out from second crossing 7 and enters into wet return 3, and sewage flows back to in the removal storage water tank 1 through wet return 3 again, and removal storage water tank 1 realizes the reproduction of resources, avoids the wasting of resources to water recycle.

Example 2

As shown in fig. 1, based on embodiment 1, a first connection pipe 5 is communicated with a water outlet pipe 2 between the air pressure control system 4 and the mold 16, and a third electromagnetic valve 10 is arranged on the connection pipe 5; a second electromagnetic valve 11 is arranged on the water outlet pipe 2 between the first connecting pipe 5 and the die 16, a second connecting pipe 8 is communicated with the water return pipe 3, the end part of the second connecting pipe 8 is communicated with the water outlet pipe 2 between the second electromagnetic valve 11 and the die 16, a fifth electromagnetic valve 13 is arranged on the second connecting pipe 8, and a fourth electromagnetic valve 12 is arranged on the water return pipe 3.

In this embodiment, the mold 16 is cleaned by the water path in two ways. In the first way, the third electromagnetic valve 13 and the fourth electromagnetic valve 12 are opened, the third electromagnetic valve 11 and the fifth electromagnetic valve 13 are closed, water flows into the first connecting pipe 5 from the water outlet pipe 2, then flows into the mold 16 from the first water inlet 6 of the first connecting pipe 5 connected to the mold 16, and then is discharged from the second water inlet 7 of the mold 16 to flow into the water return pipe 3, so that a water path for positively washing the mold 16 is completed; the second approach is to close the third electromagnetic valve 13 and the fourth electromagnetic valve 12, open the third electromagnetic valve 11 and the fifth electromagnetic valve 13, allow water to flow into the first connecting pipe 5 from the water outlet pipe 2, flow into the mold 16 from the second water port 7 of the first connecting pipe 5 connected to the mold 16, discharge water from the first water port 1 of the mold 16 into the second connecting pipe 8, allow water in the second connecting pipe 8 to flow into the water return pipe 3, complete the water path of the reverse washing mold 16, directly flow into the mold 16 for the first time or flow into the mold 16 through the first connecting pipe 5 according to the water outlet pipe 2, and allow the first water port 6 and the second water port 6 to be used as a water inlet or a water outlet respectively.

Through first connecting pipe 5 and outlet pipe 2 parallelly connected, do benefit to in outlet pipe 2's water can flow into mould 16 through two ways, parallelly connected with wet return 3 through second connecting pipe 8, do benefit to the water in the mould 16 and can discharge through two ways, consequently, can carry out two kinds of forward and reverse forms to mould 16 and wash the 16 water routes in mould 16 for mould 16 water routes abluent more thoroughly.

Example 3

As shown in fig. 1, based on embodiment 1, the water flow control mechanism 9 includes a first electromagnetic valve 901, a water pump 902 and a water pressure gauge 903 which are connected to the water outlet pipe 2 in sequence.

In this embodiment, the first electromagnetic valve 901 is arranged to automatically control the flow of water, and the water pressure gauge 12 is arranged to monitor the water flow at any time, so as to avoid that the water flow is too large or insufficient to affect the effect of cleaning the water channel of the mold 20.

Example 4

As shown in fig. 1, based on embodiment 1, the pneumatic control system 4 includes a gas supply device 401 and a time relay 405, a gas supply end of the gas supply device 401 is communicated with the water outlet pipe 2 through a pneumatic pipe 404, a sixth electromagnetic valve 402 and a pneumatic gauge 403 are sequentially arranged in a direction in which the pneumatic pipe 404 is communicated with the water outlet pipe 2, and the time relay 405 is connected with the sixth electromagnetic valve 402.

In this embodiment, the sixth electromagnetic valve 402 is configured to open or close the high pressure inlet into the water outlet pipe 2, the opening time of the sixth electromagnetic valve 402 is controlled by the time relay 405, and the working time after the sixth electromagnetic valve 402 is opened is controlled, so as to implement the water path cleaning work of the automatic mold 16, the inlet flow of the high pressure can be monitored by the configuration of the barometer 403, the high pressure in the pipeline is kept in a balanced state, and whether the high pressure enters the pipeline normally can also be determined.

Example 5

As shown in fig. 2, based on embodiment 1, the interior of the mobile water storage tank 1 is provided with an upper area and a lower area, the upper area is a filtering area 101, the lower area is a water collecting area 102, the filtering area 101 is communicated with the water return pipe 3, the upper part and the lower part of the water collecting area 102, which are located on the same side as the water return pipe 3, are respectively communicated with a water inlet pipe 14 and a sewage discharge pipe 15, and the opposite side of the sewage discharge pipe 15 is communicated with the water collecting area 102 to form a water outlet pipe 2.

In this embodiment, through the filtering area 101 and the water collecting area 102 that remove storage water tank 1 inside and set up for the water that lets in the mould 20 water route flows into the filtering area 101 in removing storage water tank 1 from wet return 3, and water filters through filtering area 101 and obtains in clean rivers flow into water collecting area 102, realizes that water recycle saves the expense, water collecting area 102 passes through inlet tube 18 and inserts clean water, and the sewage that produces in the water collecting area 102 after long-time use is discharged from blow off pipe 19.

Example 6

As shown in fig. 2 and 3, according to the embodiment 5, the filter area 101 is provided with a filter material layer 1011, a support layer 1012 and a filter plate 1013 from top to bottom, and the water collection area 102 is provided with a plurality of support frames 1021 perpendicular to the filter plate 1013.

In this embodiment, the filter layer 1011, the support layer 1012 and the filter plate 1013 are arranged to facilitate the filtration of water into the water collection area 102, and the water collection area 102 is also a water storage area.

Example 7

As shown in fig. 2 and fig. 3, based on embodiment 5, the filtering area 101 and the water collecting area 102 of the mobile water storage tank 1 can be disassembled to obtain two boxes, and the joints of the two boxes of the filtering area 101 and the water collecting area 102 are sleeved by the sealing sleeve 104, so that the mobile water storage tank 1 can be assembled.

In this embodiment, can unpack apart into two boxes through removing storage water tank 1, conveniently clear up the inside of the box to and filtering material's clearance, two boxes after the equipment of being convenient for is unpacked apart are avoided taking place the phenomenon of permeating water after two box equipment to the setting of seal cover 104, and the equipment is convenient simple, easily operation.

Example 8

As shown in fig. 2 and fig. 3, based on embodiment 5, at least 4 universal wheels 103 are installed at the bottom of the mobile water storage tank 1, each universal wheel 103 is further provided with a brake plate, a cover plate 105 is installed at the top of the mobile water storage tank 1, and a handle 106 is installed on an end surface of the cover plate 105.

In this implementation, through the setting of universal wheel 103, can remove the removal storage water tank 1 wantonly, consequently need not remove the connection of production facility cooperation clearance system, the brake block that sets up on the universal wheel 103 places the work of removing storage water tank 1 and removes, and the setting through apron 105 makes things convenient for the installation of filtering material, and the setting of handle 105 is conveniently opened the back and is closed apron 105.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (8)

1. The utility model provides an automatic clearance mould waterway system, is including removing storage water tank (1), mould (16) and water route circulating pipe, its characterized in that, the water route circulating pipe includes outlet pipe (2) and wet return (3), remove storage water tank (1) both sides respectively with outlet pipe (2) and wet return (3) intercommunication, the first crossing (6) intercommunication on outlet pipe (2) and mould (16), wet return (3) are intake and are held second crossing (7) intercommunication on with mould (16), water flow control mechanism (9) and atmospheric control system (4) have set gradually on outlet pipe (2).

2. The automatic die cleaning waterway system of claim 1, wherein a first connecting pipe (5) is communicated with the water outlet pipe (2) between the air pressure control system (4) and the die (16), and a third electromagnetic valve (10) is arranged on the connecting pipe (5); be provided with second solenoid valve (11) on outlet pipe (2) between first connecting pipe (5) and mould (16), intercommunication has second connecting pipe (8) on wet return (3), the tip of second connecting pipe (8) and outlet pipe (2) between second solenoid valve (11) and mould (16) intercommunication, be provided with fifth solenoid valve (13) on second connecting pipe (8), be provided with fourth solenoid valve (12) on wet return (3).

3. The automatic mold cleaning waterway system of claim 1, wherein the water flow control mechanism (9) comprises a first electromagnetic valve (901), a water pump (902) and a water pressure gauge (903) which are sequentially arranged on the water outlet pipe (2).

4. The automatic mold cleaning waterway system of claim 1, wherein the pneumatic control system (4) comprises a gas supply device (401) and a time relay (405), the gas supply device (401) is communicated with the water outlet pipe (2) through a pneumatic pipe (404), a sixth solenoid valve (402) and a pneumatic gauge (403) are sequentially arranged on the pneumatic pipe (404), and the time relay (405) is connected with the sixth solenoid valve (402).

5. The automatic mold cleaning waterway system of claim 1, wherein the movable water storage tank (1) is internally provided with an upper area and a lower area, the upper area is a filtering area (101), the lower area is a water collecting area (102), the filtering area (101) is communicated with the water return pipe (3), the upper part and the lower part of the water collecting area (102) on the same side of the water return pipe (3) are respectively communicated with a water inlet pipe (14) and a sewage discharge pipe (15), and the water collecting area (102) on the side opposite to the sewage discharge pipe (15) is communicated with a water outlet pipe (2).

6. The automatic mold cleaning waterway system of claim 5, wherein the filtering region (101) is sequentially provided with a filtering material layer (1011), a supporting layer (1012) and a filtering plate (1013) from top to bottom, and the water collecting region (102) is provided with a plurality of supporting frames (1021) perpendicular to the filtering plate (1013).

7. The automatic mold cleaning waterway system of claim 5, wherein the filtering area (101) and the water collecting area (102) are two detachable boxes, and the joints of the two boxes are sleeved by a sealing sleeve (104).

8. The automatic mold cleaning waterway system of claim 5, wherein at least 4 universal wheels (103) are mounted at the bottom of the mobile water storage tank (1), each universal wheel (103) is further provided with a brake plate, a cover plate (105) is mounted at the top of the mobile water storage tank (1), and a handle (106) is mounted on the end face of the cover plate (105).

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