CN218157413U - Intelligent device for online measurement of coating viscosity for precision casting - Google Patents

Intelligent device for online measurement of coating viscosity for precision casting Download PDF

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Publication number
CN218157413U
CN218157413U CN202221602405.9U CN202221602405U CN218157413U CN 218157413 U CN218157413 U CN 218157413U CN 202221602405 U CN202221602405 U CN 202221602405U CN 218157413 U CN218157413 U CN 218157413U
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China
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viscosity
sealing plate
slurry dipping
barrel
bracket
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CN202221602405.9U
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Chinese (zh)
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洪华泽
夏小江
汤瑶
高强
朱恒斌
黄列群
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Zhejiang Institute of Mechanical and Electrical Engineering Co Ltd
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Zhejiang Institute of Mechanical and Electrical Engineering Co Ltd
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Abstract

The utility model discloses an intelligent device for online measuring the viscosity of coating for precision casting, which comprises a bracket, wherein a lifting cylinder is fixedly arranged at the top of the bracket, the lower end of the lifting cylinder is connected with a viscosity measuring device through a cylinder connecting piece, the viscosity measuring device comprises a gravity sensor connected with the cylinder connecting piece, and a liquid bearing funnel is connected and arranged below the gravity sensor; the lower end of the bracket is connected with a rotary slurry dipping barrel with a liquid bearing funnel corresponding to the position, the rotary slurry dipping barrel comprises a slurry dipping outer barrel connected with the bracket, the bottom of the slurry dipping outer barrel is sleeved with a slurry dipping inner barrel through a bearing, the outer wall of the slurry dipping inner barrel is provided with an external gear, the bottom of the bracket is also provided with a rotary driving motor, and an output shaft of the rotary driving motor is provided with a gear set meshed with the external gear; the inner slurry dipping barrel is also connected with a stirring paddle which extends into the bottom of the inner slurry dipping barrel. The utility model discloses viscosity measurement error is little, can be convenient to outer communication viscosity data, and easy operation.

Description

Intelligent device for online measurement of coating viscosity for precision casting
Technical Field
The utility model relates to a measure the device of coating viscosity, especially an intelligent device of online measurement coating viscosity for precision casting.
Background
Precision casting is one of important casting processes in modern industry, has the advantages of wide application range, high casting size precision, small machining allowance, low cost and the like, is favored by mass casting, but has high requirements on precision casting compared with other process technologies, is particularly important for some data in each process link, the viscosity of slurry is one of the data when a precision casting wax mold is stained with slurry, and whether the viscosity of the slurry is reasonable or not directly relates to the shell making quality and indirectly relates to the casting quality. In the prior art, the viscosity state of the liquid is judged by mostly adopting the original wine dipper dripping method to manually visually measure the liquid flow completion time during enterprise production, the viscosity measurement error is larger in the operation mode which is completely based on experience, the control on the viscosity is easily lacked in the operation, the production quality is greatly influenced, and in addition, the powerful data support is lacked, so that the follow-up quality problem is difficult to trace; most of the conventional viscometer products on the market are suitable for laboratories, are not suitable for industrial production environments, and are inconvenient for external communication of viscosity data.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligent device of on-line measuring coating viscosity for precision casting. The utility model discloses viscosity measurement error is little, can conveniently be to outer communication viscosity data, and easy operation.
The technical scheme of the utility model: an intelligent device for online measuring the viscosity of a coating for precision casting comprises a support, wherein a lifting cylinder is fixedly arranged at the top of the support, the lower end of the lifting cylinder is connected with a viscosity measuring device through a cylinder connecting piece, the viscosity measuring device comprises a gravity sensor connected with the cylinder connecting piece, and a liquid bearing funnel is connected below the gravity sensor; the lower end of the bracket is connected with a rotary slurry dipping barrel with a liquid bearing funnel corresponding to the position, the rotary slurry dipping barrel comprises a slurry dipping outer barrel connected with the bracket, the bottom of the slurry dipping outer barrel is sleeved with a slurry dipping inner barrel through a bearing, the outer wall of the slurry dipping inner barrel is provided with an external gear, the bottom of the bracket is also provided with a rotary driving motor, and an output shaft of the rotary driving motor is provided with a gear set meshed with the external gear; the slurry dipping inner barrel is also connected with a stirring paddle which extends into the bottom of the slurry dipping inner barrel.
In the intelligent device for measuring the viscosity of the coating on line for precision casting, the lifting guide rod is sleeved on the side part of the cylinder connecting piece.
In the intelligent device for online measurement of coating viscosity for precision casting, a liquid outlet is arranged below the liquid bearing funnel, two stainless steel sheets which are symmetrically arranged are welded at the upper end of the liquid bearing funnel, and the stainless steel sheets and the cylinder connecting piece are rigidly connected and fixed through screw compression.
In the intelligent device for online measurement of coating viscosity for precision casting, a sealing plate support is arranged on the side of the liquid-bearing funnel, a movable sealing plate located below the liquid outlet is arranged on the sealing plate support, and a circular hole is formed in the movable sealing plate; a sealing plate rotating shaft is arranged between the movable sealing plate and the sealing plate bracket; the bracket is provided with a sealing plate poking rod guide mechanism which moves synchronously with the liquid bearing funnel, and the sealing plate poking rod guide mechanism is provided with a sealing plate poking rod connected with a movable sealing plate.
In the intelligent device for online measurement of the viscosity of the coating for precision casting, the lifting cylinder is provided with a reinforcing fixing frame connected with the support.
In the intelligent device for online measurement of the viscosity of the coating for precision casting, the right end of the reinforcing fixing frame is provided with the ultrasonic sensor, and the upper part of the reinforcing fixing frame is provided with the pull rope encoder.
In the intelligent device for online measurement of coating viscosity for precision casting, the support is further connected with a control box, the control box is connected with the viscosity measurement device, the lifting cylinder and the rotary drive motor in sequence through a wire, an Ethernet interface is contained in the control box, and the Ethernet interface is provided with an extensible wireless module.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model comprises a bracket, a lifting cylinder is fixedly arranged at the top of the bracket, and the lower end of the lifting cylinder is connected with a viscosity measuring device through a cylinder connecting piece; the lower extreme of support is connected and is equipped with the rotatory thick liquid bucket of being stained with corresponding in position of the liquid funnel that holds with viscosity measurement device, and rotatory thick liquid bucket of being stained with includes the thick liquid outer bucket of being stained with the leg joint, is stained with thick liquid outer bucket bottom and is stained with thick liquid interior barrel through bearing housing, and the rotary drive motor of the bottom of support passes through gear engagement and drives and be stained with thick liquid interior barrel, is stained with the stirring rake on the thick liquid interior barrel and stretches into and be stained with thick liquid interior barrel head portion, is stained with thick liquid interior barrel rotation, and the stirring rake will be surveyed solution and stir for the viscosity of solution is even, improves the accurate nature of measurement, and above structure can be seen out the utility model discloses a simple structure, viscosity measurement error is little. In addition, the utility model discloses following beneficial effect has:
1. the utility model discloses a hold liquid funnel upper end welding two symmetrical arrangement's nonrust steel sheet, nonrust steel sheet and cylinder connecting piece pass through the screw and compress tightly the rigidity and be connected fixedly, and the convenient dismantlement regularly pulls down the material of adhesion on the clearance holds the liquid funnel.
2. The side part of the liquid-bearing funnel of the utility model is provided with a sealing plate bracket, a movable sealing plate on the movable sealing plate is positioned below the liquid outlet, and a round hole is arranged on the movable sealing plate; the position of the round hole of the movable sealing plate is adjusted through the sealing plate poking rod and corresponds to or is staggered with the liquid outlet of the liquid bearing funnel, so that the liquid bearing state of the liquid bearing funnel is controlled.
3. The utility model discloses a be equipped with on the lift cylinder with the enhancement mount of leg joint, increased the stability when the cylinder moves.
4. The utility model discloses a be equipped with ultrasonic sensor and stay cord encoder on strengthening the mount, measure the liquid level height through ultrasonic sensor to by stay cord encoder feedback lift cylinder extended position, be stained with in the thick liquid when being surveyed the liquid change, the utility model discloses can carry out intelligent liquid level discernment, with guarantee to hold whole the soaking of liquid funnel and be stained with thick liquid in the thick liquid bucket, and gravity sensor does not soak again and is surveyed the liquid, guarantees gravity sensor life-span.
5. The utility model discloses a still connect on the support and be equipped with the control box, the control box passes through the wire and is connected with viscosity measurement device, lift cylinder, rotary driving motor in proper order, contains the ethernet interface in the control box, and expanded wireless module on the ethernet interface, wireless module can be connected with customer ends such as cell-phone, computers, and operating personnel can pass through the customer end operation the utility model discloses carry out remote measurement to can directly obtain measuring result, convenient operation at the terminal.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of a rotary slurry tank;
FIG. 3 is a front view of the viscosity measuring device;
fig. 4 is a side view of the viscosity measuring device.
The labels in the figures are: 1-support, 2-lifting cylinder, 3-cylinder connecting piece, 4-viscosity measuring device, 5-gravity sensor, 6-liquid bearing funnel, 7-rotary slurry dipping barrel, 8-slurry dipping outer barrel, 9-slurry dipping inner barrel, 10-outer gear, 11-rotary driving motor, 12-gear set, 13-stirring paddle, 14-lifting guide rod, 15-liquid outlet, 16-stainless steel sheet, 17-sealing plate support, 18-movable sealing plate, 19-round hole, 20-sealing plate rotating shaft, 21-sealing plate poking rod guide mechanism, 22-sealing plate poking rod, 23-reinforced fixing frame, 24-ultrasonic sensor, 25-pull rope encoder and 26-control box.
Detailed Description
An intelligent device for online measurement of coating viscosity for precision casting is shown in figures 1-4 and comprises a support 1, a lifting cylinder 2 is fixedly arranged at the top of the support 1, the lower end of the lifting cylinder 2 is connected with a viscosity measuring device 4 through a cylinder connecting piece 3, the viscosity measuring device 4 comprises a gravity sensor 5 connected with the cylinder connecting piece 3, and a liquid bearing funnel 6 is connected below the gravity sensor 5; as shown in fig. 2, the lower end of the bracket 1 is connected with a rotary slurry dipping barrel 7 corresponding to the position of the liquid bearing funnel 6, the rotary slurry dipping barrel 7 comprises a slurry dipping outer barrel 8 connected with the bracket 1, the bottom of the slurry dipping outer barrel 8 is sleeved with a slurry dipping inner barrel 9 through a bearing, the outer wall of the slurry dipping inner barrel 9 is provided with an external gear 10, the bottom of the bracket 1 is also provided with a rotary driving motor 11, and an output shaft of the rotary driving motor 11 is provided with a gear set 12 meshed with the external gear 10; the inner slurry dipping barrel 9 is also connected with a stirring paddle 13, and the stirring paddle 13 extends into the bottom of the inner slurry dipping barrel 9. The side part of the cylinder connecting piece 3 is sleeved with a lifting guide rod 14. A liquid outlet 15 is arranged below the liquid bearing funnel 6, two stainless steel sheets 16 which are symmetrically arranged are welded at the upper end of the liquid bearing funnel 6, and the stainless steel sheets 16 and the cylinder connecting piece 3 are rigidly connected and fixed through screw pressing. As shown in fig. 4, a sealing plate support 17 is arranged at the side of the liquid receiving funnel 6, a movable sealing plate 18 positioned below the liquid outlet 15 is arranged on the sealing plate support 17, and a circular hole 19 is arranged on the movable sealing plate 18; a sealing plate rotating shaft 20 is arranged between the movable sealing plate 16 and the sealing plate bracket 17; the bracket 1 is provided with a sealing plate poking rod guide mechanism 21 which moves synchronously with the liquid bearing funnel 6, and the sealing plate poking rod guide mechanism 21 is provided with a sealing plate poking rod 22 connected with a movable sealing plate 18. And a reinforcing fixed frame 23 connected with the bracket 1 is arranged on the lifting cylinder 2. As shown in fig. 3, the right-hand member of strengthening mount 23 be equipped with ultrasonic sensor 24, the upper portion of strengthening mount 23 is equipped with stay cord encoder 25, surveys 24 through ultrasonic sensor and goes out liquid level height to by stay cord encoder 25 feedback lift cylinder 2 extension position, when being stained with the interior liquid level variation of bucket 9 in the thick liquid, the utility model discloses can carry out intelligent liquid level discernment, with guarantee to hold liquid leakage bucket 6 whole to dip rotatory thick liquid bucket 7 interior liquid of being stained with, and gravity sensor 5 does not dip the liquid of being surveyed again, guarantees gravity sensor 5 life-span. Support 1 on still connect and be equipped with control box 26, control box 26 passes through the wire and is connected with viscosity measurement device 4, lift cylinder 2, rotary driving motor 11 in proper order, contains the ethernet interface in the control box 26, but expanded wireless module on the ethernet interface, wireless module can be connected with customer ends such as cell-phone, computer, operating personnel can pass through the customer end operation the utility model discloses carry out remote measurement to can directly obtain measuring result, convenient operation at the terminal.
The working principle is as follows:
the utility model comprises a bracket, a lifting cylinder is fixedly arranged at the top of the bracket, and the lower end of the lifting cylinder is connected with a viscosity measuring device through a cylinder connecting piece; the lower extreme of support is connected and is equipped with the rotatory thick liquid bucket of being stained with of the corresponding rotation in position of the liquid funnel that holds with viscosity measurement device, and the thick liquid bucket is stained with in the rotation includes the thick liquid outer bucket of being stained with the leg joint, is stained with thick liquid outer bucket bottom through bearing housing and is stained with the interior bucket of thick liquid, and the rotary driving motor of the bottom of support passes through gear engagement and drives and be stained with the interior bucket bottom of thick liquid, is stained with the stirring rake on the thick liquid interior bucket and stretches into and be stained with the interior bucket bottom of thick liquid, is stained with the interior bucket rotation of thick liquid, and the stirring rake will be surveyed solution and stir for the viscosity of solution is even, improves the accurate nature of measurement, can find out with the above structure the utility model discloses a simple structure, viscosity measurement error is little.
The utility model discloses a hold liquid funnel upper end welding two symmetrical arrangement's nonrust steel sheet, nonrust steel sheet and cylinder connecting piece pass through the screw and compress tightly the rigidity and be connected fixedly, and the convenient dismantlement regularly pulls down the material of adhesion on the clearance holds the liquid funnel. A sealing plate bracket is arranged on the side part of the liquid-bearing funnel, a movable sealing plate on the movable sealing plate is positioned below the liquid outlet, and a circular hole is arranged on the movable sealing plate; the position of the round hole of the movable sealing plate is adjusted through the sealing plate poking rod to correspond to or stagger with the liquid outlet of the liquid bearing funnel, so that the liquid bearing state of the liquid bearing funnel is controlled. The utility model discloses a be equipped with on the lift cylinder with the enhancement mount of leg joint, increased the stability when the cylinder moves. The utility model discloses a be equipped with ultrasonic sensor and stay cord encoder on strengthening the mount, measure liquid level height through ultrasonic sensor to by stay cord encoder feedback lift cylinder extended position, be stained with when thick liquid level change is surveyed to the bucket in thick liquid, the utility model discloses can carry out intelligent liquid level discernment, with guarantee to hold whole the soaking of liquid funnel and be stained with thick liquid barrel interior liquid, and gravity sensor does not soak again and is surveyed the liquid, guarantees gravity sensor life-span. The utility model discloses a still connect on the support and be equipped with the control box, the control box passes through the wire and is connected with viscosity measurement device, lift cylinder, rotary driving motor in proper order, contains the ethernet interface in the control box, but expanded wireless module on the ethernet interface, wireless module can be connected with customer ends such as cell-phone, computer, and operating personnel can pass through the customer end operation the utility model discloses carry out remote measurement to can directly obtain measuring result, convenient operation at the terminal.

Claims (7)

1. The utility model provides an intelligent device of coating viscosity is measured with online to precision casting which characterized in that: the device comprises a support (1), wherein a lifting cylinder (2) is fixedly arranged at the top of the support (1), the lower end of the lifting cylinder (2) is connected with a viscosity measuring device (4) through a cylinder connecting piece (3), the viscosity measuring device (4) comprises a gravity sensor (5) connected with the cylinder connecting piece (3), and the lower end of the gravity sensor (5) is connected with a liquid bearing funnel (6); the lower end of the bracket (1) is connected with a rotary slurry dipping barrel (7) corresponding to the position of the liquid bearing funnel (6), the rotary slurry dipping barrel (7) comprises a slurry dipping outer barrel (8) connected with the bracket (1), the bottom of the slurry dipping outer barrel (8) is sleeved with a slurry dipping inner barrel (9) through a bearing, the outer wall of the slurry dipping inner barrel (9) is provided with an external gear (10), the bottom of the bracket (1) is also provided with a rotary driving motor (11), and an output shaft of the rotary driving motor (11) is provided with a gear set (12) meshed with the external gear (10); the slurry dipping inner barrel (9) is also connected with a stirring paddle (13), and the stirring paddle (13) extends into the bottom of the slurry dipping inner barrel (9).
2. The intelligent device for measuring the viscosity of the coating material on line for precision casting according to claim 1, wherein: the lateral part of the cylinder connecting piece (3) is sleeved with a lifting guide rod (14).
3. The intelligent device for measuring the viscosity of the coating material on line for precision casting according to claim 1, wherein: a liquid outlet (15) is arranged below the liquid bearing funnel (6), two stainless steel sheets (16) which are symmetrically arranged are welded at the upper end of the liquid bearing funnel (6), and the stainless steel sheets (16) and the cylinder connecting piece (3) are rigidly connected and fixed through screw pressing.
4. The intelligent device for measuring the viscosity of the coating material on line for precision casting according to claim 1, wherein: a sealing plate support (17) is arranged on the side part of the liquid-bearing funnel (6), a movable sealing plate (18) positioned below the liquid outlet (15) is arranged on the sealing plate support (17), and a round hole (19) is arranged on the movable sealing plate (18); a sealing plate rotating shaft (20) is arranged between the movable sealing plate (18) and the sealing plate bracket (17); the bracket (1) is provided with a sealing plate poking rod guide mechanism (21) which moves synchronously with the liquid bearing funnel (6), and the sealing plate poking rod guide mechanism (21) is provided with a sealing plate poking rod (22) connected with a movable sealing plate (18).
5. The intelligent device for measuring the viscosity of the coating material on line for precision casting according to claim 1, wherein: the lifting cylinder (2) is provided with a reinforced fixing frame (23) connected with the bracket (1).
6. The intelligent device for measuring the viscosity of the coating material on line for precision casting according to claim 5, wherein: the right end of the reinforcing fixing frame (23) is provided with an ultrasonic sensor (24), and the upper part of the reinforcing fixing frame (23) is provided with a pull rope encoder (25).
7. The intelligent device for measuring the viscosity of the coating material on line for precision casting according to claim 1, wherein: support (1) on still connect and be equipped with control box (26), control box (26) pass through the wire and are connected with viscosity measurement device (4), lift cylinder (2), rotation driving motor (11) in proper order, contain the ethernet interface in control box (26), scalable wireless module on the ethernet interface.
CN202221602405.9U 2022-06-24 2022-06-24 Intelligent device for online measurement of coating viscosity for precision casting Active CN218157413U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221602405.9U CN218157413U (en) 2022-06-24 2022-06-24 Intelligent device for online measurement of coating viscosity for precision casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221602405.9U CN218157413U (en) 2022-06-24 2022-06-24 Intelligent device for online measurement of coating viscosity for precision casting

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CN218157413U true CN218157413U (en) 2022-12-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116754752A (en) * 2023-06-20 2023-09-15 江苏仕能工业技术有限公司 Environment-friendly multifunctional ore pulp intelligent detection ash content instrument

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116754752A (en) * 2023-06-20 2023-09-15 江苏仕能工业技术有限公司 Environment-friendly multifunctional ore pulp intelligent detection ash content instrument
CN116754752B (en) * 2023-06-20 2023-12-15 江苏仕能工业技术有限公司 Environment-friendly multifunctional ore pulp intelligent detection ash content instrument

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