CN218151812U - Percussion hammer operating device - Google Patents
Percussion hammer operating device Download PDFInfo
- Publication number
- CN218151812U CN218151812U CN202222020947.1U CN202222020947U CN218151812U CN 218151812 U CN218151812 U CN 218151812U CN 202222020947 U CN202222020947 U CN 202222020947U CN 218151812 U CN218151812 U CN 218151812U
- Authority
- CN
- China
- Prior art keywords
- controller
- percussion hammer
- impact hammer
- operator
- switch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Percussive Tools And Related Accessories (AREA)
Abstract
The utility model relates to an impact hammer operating means, including master control cabinet MCC, impact hammer operator, switch board OP, the operating panel of impact hammer operator includes display screen, button switch, adjust knob, pilot lamp, and the operating panel and the master control board of impact hammer operator pass through the port and are connected, and switch board OP passes through port cable junction with the impact hammer operator, and the impact hammer operator is used for sending the instruction and makes oil pump motor group, cooling blower, impact hammer core action. The utility model has the advantages that: checking the running state of the equipment in real time through a display screen of the impact hammer operator; the touch screen has a real-time and historical data query function, and the equipment can be started or stopped on the touch screen; the impact hammer operator is an integrated operator and is suitable for construction sites with severe environment.
Description
Technical Field
The utility model relates to an impact hammer operating means.
Background
Along with the increase of basic construction operations such as subway stations, bridges, high-rise buildings and the like, the use requirement of the hydraulic impact hammer is increasing day by day. The traditional impact hammer control adopts a common contactor and an overheating relay for control, an operation button is arranged on an operation small box, and the single start and single stop of equipment are controlled by a simple operation mode.
Disclosure of Invention
For overcoming the not enough of prior art, the utility model aims at providing an impact hammer operating means adopts the impact hammer operator to replace traditional control box button operation, and operating personnel easy operation is convenient, and the trouble is low, looks over equipment running state and fault information at any time through the touch-sensitive screen, reforms transform with low costsly, and low easily realization.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
the utility model provides an impact hammer operating device, including main control cabinet MCC, the impact hammer operator, pressure sensor, the forward direction solenoid valve coil DCJ1 and the reverse solenoid valve coil DCJ2 of impact hammer, pressure sensor is used for detecting system pressure, the forward direction solenoid valve coil DCJ1 and the reverse solenoid valve coil DCJ2 of impact hammer are used for the action of impact hammer core, main control cabinet MCC includes section switch QF1-QF4, contactor KM1-KM4, overheat protector KH1-KH4 and master switch QF0 with three oil pump motor group and cooling fan series connection respectively, the impact hammer operator includes main control board and casing, still include the operating panel of impact hammer operator, switch board OP, impact hammer operator's operating panel includes the display screen, button switch, adjust knob, the pilot lamp, the operating panel of impact hammer operator passes through the port with the main control board and is connected, the control cabinet OP passes through the port cable with the impact hammer operator, the impact hammer operator is used for sending the instruction makes motor group, the cooling fan, impact hammer core action.
The main control board is connected with a 24V direct-current power supply, a button switch, an adjusting knob, a feedback module, a terminal strip and an ARM processor, the terminal strip is connected with the ARM processor through a terminal, the ARM processor is used for transmitting action information of different buttons and switches or analog quantity information of different amplitudes of the adjusting knob to a controller, and the feedback module is used for reading state information of normal communication, faults, system boosting, operation of an oil pump motor set and operation of a cooling motor from the controller and displaying the state information through an indicator lamp on an operation panel.
The control cabinet OP comprises a controller, a touch screen, a relay set and a switching power supply, wherein the controller is used for receiving an instruction sent by the impact hammer operator, the controller is respectively connected with the touch screen and the impact hammer operator through communication ports through cables, the input end of the switching power supply is connected with an alternating current power supply through a port, and the switching power supply is used for providing a working power supply for the controller through a working power supply port;
the relay group comprises a relay coil, at least one group of normally open contacts and at least one group of normally closed contacts, the contactors KM1-KM4 are actuated through the relay group, the coil of the relay group is electrically connected with the controller through a digital output port, and the normally open auxiliary contacts of the contactors KM1-KM4 are electrically connected with the controller through a digital input port;
the section switches QF1-QF4 and the main switch QF0 comprise at least one group of normally open auxiliary contacts, are used for reading the switch state information by the controller and are electrically connected with the controller through a digital quantity input port;
a forward electromagnetic valve coil DCJ1 and a reverse electromagnetic valve coil DCJ2 of the impact hammer are respectively and electrically connected with the controller through a digital quantity output port;
the overheating protectors KH1-KH4 are at least one group of normally open auxiliary contacts or at least one group of normally closed auxiliary contacts, are used for reading the fault information of the oil pump motor set by the controller and are electrically connected with the controller through a digital input port;
the pressure sensor is electrically connected with the controller through the analog input port.
The indicating lamp comprises an oil pump motor set starting indicating lamp, a communication normal indicating lamp, a fault indicating lamp, a system boosting indicating lamp and a cooling motor operation indicating lamp, the button switch comprises an oil pump motor set starting and stopping button, a power supply three-position maintaining type switch, a manual and automatic switching three-position maintaining type switch and a jog, and the adjusting knob comprises a rising time adjusting knob and a hammer time adjusting knob.
The display screen of the operation panel is 3.5 inches and is used for displaying the hammering times, the working time, the rising time adjustment, the falling time adjustment, the total hammering times, the hammering frequency and the alarm information.
The button switch and the indicator light are switching value signals.
The adjusting knob is an analog quantity signal.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the oil pump motor set, the cooling fan and the hammer core of the impact hammer are started and stopped through the operation panel of the impact hammer operator, and the operation is convenient.
2. And the running state of the equipment is checked in real time through a display screen of the impact hammer operator.
3. The touch screen is arranged on the control cabinet OP, has a real-time and historical data query function, and can also be used for starting and stopping the operation equipment on the touch screen.
4. The impact hammer operator is an integrated operator, is suitable for construction sites with severe environment and has low fault.
5. The transformation cost is low, and the realization is easy.
Drawings
Fig. 1 is a schematic view of the principle of the hammer operating device.
Fig. 2 is a schematic view of an operation panel of the impact hammer operator.
Fig. 3 is a schematic diagram of the control cabinet OP.
Fig. 4 is a schematic diagram of the main control cabinet MCC.
Fig. 5 is a first schematic view of the housing of the hammer operator.
Fig. 6 is a second schematic view of the housing of the hammer operator.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings, but it should be noted that the present invention is not limited to the following embodiments.
Referring to fig. 1, 2, 3, 4, 5 and 6, the impact hammer operating device comprises an impact hammer operator which is integrated and comprises a machine shell, an operating panel and a main control board.
The casing is made of plastic, the integral die-sinking casting process is light in weight, handles are arranged on two sides of the casing, the joint of the upper part and the lower part of the casing is sealed, screws are fixedly installed, the protection grade is IP66, after the electric elements are installed on the opening of the casing, the casing is sealed by secondary treatment of sealant, and therefore the PCB and other elements are prevented from being damaged by external rainwater or condensed water generated by large weather temperature difference and the interior;
referring to fig. 2, the operation panel includes five elements, the first element is a display screen, a dot matrix type 3.5 inch screen is adopted, and the operation panel can have a clear content display effect under direct sunlight and is used for displaying the hammering times, the working time, the rising time adjustment, the falling time adjustment, the total hammering times, the hammering frequency and the alarm information; a second behavior communication normal indicator light and a fault indicator light; the third row sequentially comprises a system boosting indicator lamp, a cooling motor operation indicator lamp, a 1# oil pump motor operation indicator, a 1# oil pump motor start button, a 2# oil pump motor operation indicator, a 2# oil pump motor start button, a 3# oil pump motor operation indicator and a 3# oil pump motor start button from left to right; the fourth row is sequentially provided with a power switch three-position maintaining switch, a 1# oil pump motor stop button, a 2# oil pump motor stop button and a 3# oil pump motor stop button from left to right; the fifth row comprises a rising time adjusting knob, a manual-automatic switching three-position maintaining switch, a jog button and a hammer time adjusting knob from left to right in sequence;
the control panel of the impact hammer operator is connected with the main control panel through a port, the impact hammer operator is provided with a rechargeable battery, the rechargeable battery is used for supplying DC24V power, the main control panel of the impact hammer operator is connected with a DC24V, 1# -3# oil pump motor start-stop button, a power switch three-position maintaining type switch, a manual-automatic switching three-position maintaining type switch, a jog button, a rise time adjusting knob, a hammer time adjusting knob, a feedback module, a terminal row and an ARM processor, the terminal row is connected with the ARM processor through a terminal, the ARM processor is used for transmitting action information of different buttons and switches or analog quantity information of different amplitudes of the rise time adjusting knob and the hammer time adjusting knob to the controller, and the feedback module is used for reading state information of normal communication, fault, system boosting, motor group operation and cooling motor operation from the controller and displaying the state information through an indicator lamp on the control panel; the percussion hammer operator is provided with a CAN communication port which is connected with the controller to realize data exchange, as shown in figure 6, the CAN communication port adopts a 7-core aviation plug and is connected through a multi-core cable.
Referring to fig. 1, fig. 3, and fig. 4, the percussion hammer operating device further includes a main control cabinet MCC, a control cabinet OP, a pressure sensor for detecting the system pressure, a forward solenoid valve coil DCJ1 and a reverse solenoid valve coil DCJ2 of the percussion hammer.
Referring to fig. 1 and 4, the main control cabinet MCC comprises section switches QF1-QF4, contactors KM1-KM4, overheat protectors KH1-KH4 and a main switch QF0 which are respectively connected with three oil pump motor sets and a cooling fan in series.
Referring to fig. 1 and 3, the control cabinet OP includes a controller, a touch screen, a relay set, and a switching power supply, the controller is configured to receive an instruction sent by the impact hammer operator, the controller is respectively connected to the touch screen and the impact hammer operator through a CAN communication port by cables, an input end of the switching power supply is connected to an AC220V port, and the switching power supply is configured to provide a DC24V working power supply to the controller through a working power supply port.
The relay set comprises a relay coil, at least one set of normally open contacts and at least one set of normally closed contacts, the contactors KM1-KM4 are enabled to act through the relay set to control the start and stop of the 1# -3# oil pump motor set and the cooling fan, the coil of the relay set is electrically connected with the controller through a digital output port, and the normally open auxiliary contacts of the contactors KM1-KM4 are electrically connected with the controller through a digital input port.
The section switches QF1-QF4 and the main switch QF0 comprise at least one group of normally open auxiliary contacts for reading the switch state information by the controller and are electrically connected with the controller through a digital quantity input port; and the forward electromagnetic valve coil DCJ1 and the reverse electromagnetic valve coil DCJ2 of the impact hammer are electrically connected through a digital output port.
The overheating protectors KH1-KH4 are at least one group of normally open auxiliary contacts or at least one group of normally closed auxiliary contacts, are used for reading the fault information of the oil pump motor set by the controller and are electrically connected with the controller through a digital input port.
The working process is as follows:
the three-position maintenance type switch of the power supply is turned to 'power on', the impact hammer operator is electrified, the communication normal indicator light is on, the communication with the controller is normal, the buttons '1 # motor start', '2 # motor start', '3 # motor start' are pressed, the three oil pump motor sets are respectively started, and meanwhile, the green indicator light on one side of the button is on, and the starting is successful; the oil pump motor and the cooling motor are in a linkage relation, when any oil pump motor set is started, the cooling motor is started simultaneously along with the oil pump motor set, and the cooling motor operation indicator lamp is on; the manual automatic switching three-position holding type switch is turned to manual operation, a manual mode is entered, the hammer core of the impact hammer keeps descending, if the inching button is pressed down, the hammer core of the impact hammer is lifted, the hammer core of the impact hammer reaches a rising time position or the inching button is loosened, the hammer core of the impact hammer descends, and the operation is circulated in sequence; the three-position holding switch is switched to be automatic manually and automatically, the impact hammer enters an automatic mode, the height and the hammer falling time of the impact hammer core are adjusted by a rising time adjusting knob and a hammering time adjusting knob on a panel of the impact hammer operator, the hammering times are accumulated once when the hammer is lifted each time, and after the hammer is stopped, a motor stopping button is pressed in sequence to stop three motors.
The utility model has convenient operation of the impact hammer operator; checking the running state of the equipment in real time through a display screen of the impact hammer operator; the touch screen has a real-time and historical data query function, and the start and stop of the equipment can be operated on the touch screen; the impact hammer operator is an integrated operator and is suitable for construction sites with severe environment; the transformation cost is low, and the realization is easy.
Claims (7)
1. The utility model provides a percussion hammer operating device, including main control cabinet MCC, the percussion hammer operation ware, pressure sensor, the forward direction solenoid valve coil DCJ1 and the reverse solenoid valve coil DCJ2 of percussion hammer, pressure sensor is used for detecting system pressure, the forward direction solenoid valve coil DCJ1 and the reverse solenoid valve coil DCJ2 of percussion hammer are used for the action of percussion hammer core, main control cabinet MCC includes section switch QF1-QF4, contactor KM1-KM4, overheat protector KH1-KH4 and master switch QF0 with three oil pump motor groups and cooling fan series connection respectively, the percussion hammer operation ware includes main control board and casing, its characterized in that, still includes percussion hammer operation ware's operating panel, switch, adjust knob, pilot lamp, the operating panel of percussion hammer operation ware pass through the port with the main control board and be connected, the percussion hammer operation ware pass through the port cable, the percussion hammer operation ware be used for sending the instruction and make motor group, oil pump, cooling fan, percussion hammer core action.
2. The percussion hammer operating device according to claim 1, wherein the main control board is connected to a 24V dc power supply, a button switch, an adjusting knob, a feedback module, a terminal strip and an ARM processor, the terminal strip is connected to the ARM processor through a terminal, the ARM processor is configured to transmit the motion information of different buttons and switches or the analog quantity information of different amplitudes of the adjusting knob to the controller, and the feedback module is configured to read from the controller the status information of normal communication, malfunction, system boosting, operation of the oil pump motor set, and operation of the cooling motor, and display the status information through an indicator light on the operating panel.
3. The percussion hammer operating device according to claim 1, wherein the control cabinet OP comprises a controller, a touch screen, a relay set, and a switching power supply, the controller is configured to receive a command sent by the percussion hammer operator, the controller is respectively connected to the touch screen and the percussion hammer operator through cables via a communication port, an input end of the switching power supply is connected to an ac power supply via a port, and the switching power supply is configured to provide a working power supply to the controller via a working power supply port;
the relay group comprises a relay coil and at least one group of normally open contacts and at least one group of normally closed contacts, the contactors KM1-KM4 act through the relay group, the coil of the relay group is electrically connected with the controller through a digital output port, and the normally open auxiliary contacts of the contactors KM1-KM4 are electrically connected with the controller through a digital input port;
the section switches QF1-QF4 and the main switch QF0 comprise at least one group of normally open auxiliary contacts, are used for reading the switch state information by the controller and are electrically connected with the controller through a digital quantity input port;
a forward electromagnetic valve coil DCJ1 and a reverse electromagnetic valve coil DCJ2 of the impact hammer are respectively and electrically connected with the controller through a digital quantity output port;
the overheating protectors KH1-KH4 are at least one group of normally open auxiliary contacts or at least one group of normally closed auxiliary contacts, are used for reading the fault information of the oil pump motor set by the controller and are electrically connected with the controller through a digital input port;
the pressure sensor is electrically connected with the controller through the analog input port.
4. The percussion hammer operating device according to claim 1, wherein the indicator light comprises an oil pump motor set start indicator light, a communication normal indicator light, a fault indicator light, a system boost indicator light, and a cooling motor operation indicator light, the button switch comprises an oil pump motor set start/stop button, a power supply three-position hold switch, a manual/automatic switching three-position hold switch, and a jog, and the adjusting knob comprises a rise time adjusting knob and a hammer time adjusting knob.
5. The impact hammer operating device according to claim 1, wherein the operating panel has a display screen of 3.5 inches for displaying the number of hammering times, operating time, rise time adjustment, fall time adjustment, total hammering times, hammering frequency, and alarm information.
6. The percussion hammer operating device according to claim 2, wherein the button switch and the indicator light are on-off signals.
7. The percussion hammer operating device of claim 2, wherein the adjustment knob is an analog signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222020947.1U CN218151812U (en) | 2022-08-02 | 2022-08-02 | Percussion hammer operating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222020947.1U CN218151812U (en) | 2022-08-02 | 2022-08-02 | Percussion hammer operating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218151812U true CN218151812U (en) | 2022-12-27 |
Family
ID=84597487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222020947.1U Active CN218151812U (en) | 2022-08-02 | 2022-08-02 | Percussion hammer operating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218151812U (en) |
-
2022
- 2022-08-02 CN CN202222020947.1U patent/CN218151812U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204570911U (en) | Power station maintenance collecting well drainage control system | |
| CN112509829B (en) | External remote control device and system for manual opening and closing knob of circuit breaker | |
| CN207989024U (en) | A kind of coalcutter remote activating device | |
| CN105334761A (en) | On-off control circuit for 10kV motor | |
| CN218151812U (en) | Percussion hammer operating device | |
| CN204515467U (en) | Powerhouse of hydropower station seepage sump drainage control system | |
| CN202057005U (en) | Multifunctional control device of ventilator | |
| CN101882780B (en) | Intelligent control module for energy storage motor of tank circuit breaker | |
| CN206188141U (en) | Special switch board of serial communication microcomputer control dumbwaiter lift | |
| CN210925150U (en) | Portable electrician teaching practice board | |
| CN209525584U (en) | Controller of fan for livestock-raising | |
| CN208299283U (en) | A kind of complete compatible on-line monitoring electric power box | |
| CN209313752U (en) | Liquid resistance starting cabinet control system with frequency conversion control function | |
| CN101908728B (en) | Air-cooled automatic remote control device of transformer | |
| CN202210226U (en) | Transformer cooling and energy-saving control device | |
| CN216123287U (en) | Novel rail transit environmental control electric control cabinet structure | |
| CN2530377Y (en) | Remote controlled energy saving self-control box | |
| CN215266142U (en) | Intelligent air switch controller | |
| CN219529370U (en) | Integrated fan controller | |
| CN2391686Y (en) | Soft starting control device for heavy duty ball mill | |
| CN203722071U (en) | Capacitor line incoming cabinet connection control circuit | |
| CN213959737U (en) | Monitoring equipment with wireless remote function | |
| CN213303412U (en) | Portable electrician teaching practice machine case | |
| CN219760702U (en) | Power station switching circuit that does not shut down | |
| CN2867719Y (en) | Mining intelligent electromagnetic starting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |