CN218150955U - Tunnel extra-large section expansion type two-lining trolley - Google Patents
Tunnel extra-large section expansion type two-lining trolley Download PDFInfo
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- CN218150955U CN218150955U CN202222467485.8U CN202222467485U CN218150955U CN 218150955 U CN218150955 U CN 218150955U CN 202222467485 U CN202222467485 U CN 202222467485U CN 218150955 U CN218150955 U CN 218150955U
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Abstract
本实用新型公开了一种隧道特大断面扩展式二衬台车,包括扩展式衬砌台车,所述工作平台顶部两侧纵向固定连接有两列升降套管,多个所述升降套管相对应的一侧均固定连接有升降油缸,多个所述升降套管与升降油缸顶部均固定连接有顶架平台,四个所述侧架另一侧与侧模板之间均设置有扩展架体,四个所述侧架的顶部与底部分别与上悬臂、下悬臂之间为铰接连接,四个所述上悬臂底部外侧的夹角位置均设置有斜撑铰耳且斜撑铰耳与侧架之间设置有侧架斜撑油缸。本实用新型中,通过升降套管、升降油缸能够降低或升高台车的高度,施工中能够通过侧架斜撑油缸控制扩展架体的伸缩,从而使用台车施工半径的变化,减少设备的浪费,降低生产的成本。
The utility model discloses an extended-type two-lining trolley with an extra-large section of a tunnel. One side of each of the four side frames is fixedly connected with a lifting oil cylinder, and a plurality of the lifting sleeves and the top of the lifting oil cylinder are fixedly connected with a top frame platform, and the other side of the four side frames and the side formwork are all provided with an extended frame body. The tops and bottoms of the four side frames are hingedly connected with the upper cantilever and the lower cantilever respectively, and the angle positions on the outside of the bottom of the four upper cantilever are all provided with diagonal bracing hinge ears and the diagonal bracing hinge ears are connected to the side frames. A side frame diagonal bracing oil cylinder is arranged between them. In the utility model, the height of the trolley can be lowered or raised by the lifting sleeve and the lifting cylinder, and the expansion and contraction of the extended frame body can be controlled by the side frame slanting cylinder during construction, so that the change of the construction radius of the trolley can be used to reduce the waste of equipment , to reduce production costs.
Description
技术领域technical field
本实用新型涉及隧道特大断面二衬台车技术领域,尤其涉及一种隧道特大断面扩展式二衬台车。The utility model relates to the technical field of a second-lining trolley with a super-large section of a tunnel, in particular to an extended-type second-liner trolley with a super-large section of a tunnel.
背景技术Background technique
隧道衬砌台车是隧道施工过程二次衬砌中必须使用的专用设备,用于对隧道内壁的砼衬砌施工,目前,隧道特大断面进行二衬施工使用隧道特大断面二衬台车,特大断面二衬台车为定制的大半径台车。The tunnel lining trolley is special equipment that must be used in the secondary lining of the tunnel construction process. It is used for the concrete lining construction of the inner wall of the tunnel. The trolley is a customized large-radius trolley.
特大断面二衬台车的生产成本较高,支撑强度较大,由于特大断面二衬台车进行施工完成后,不能适用于不同半径的隧道二衬施工,特大断面二衬台车的半径大多数不再使用或拆解,给施工企业增加了生产成本,造成了设备的较大浪费。The production cost of the extra-large section second lining trolley is relatively high, and the supporting strength is relatively large. After the construction of the extra-large section second lining trolley is completed, it cannot be applied to the construction of the second lining of tunnels with different radii. The radius of the extra-large section second lining trolley is mostly No longer use or dismantling, increase the production cost to the construction enterprise, and cause a large waste of equipment.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种隧道特大断面扩展式二衬台车。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a tunnel super-large cross-section extended type second lining trolley.
为了实现上述目的,本实用新型采用了如下技术方案:一种隧道特大断面扩展式二衬台车,包括扩展式衬砌台车,所述扩展式衬砌台车两侧设置一对门架,两个所述门架底部均固定连接有升降支腿,两个所述门架之间顶部左右两侧均固定连接有纵梁,两个所述纵梁顶部均设置有工作平台,所述工作平台两侧均设置有侧活动工作平台,所述工作平台顶部两侧纵向固定连接有两列升降套管,多个所述升降套管相对应的一侧均固定连接有升降油缸,多个所述升降套管与升降油缸顶部均固定连接有顶架平台,所述顶架平台顶部设置有顶模板,所述顶架平台顶部中间位置设置有顶中模板,所述顶中模板与顶架平台之间为铰接连接,两个所述门架之间底部均固定连接有底梁,所述工作平台顶部中间位置固定连接有布料装置,两个所述门架远离顶架平台中心的一侧均设置有一对侧架,四个所述侧架另一侧与侧模板之间均设置有扩展架体,四个所述扩展架体顶部均设置有上悬臂,四个所述扩展架体底部均设置有下悬臂,四个所述上悬臂上均设置有悬臂垫梁,两个所述门架顶部横梁远离顶架平台的一侧均固定连接有垫梁支块,四个所述侧架的顶部与底部分别与上悬臂、下悬臂之间为铰接连接,四个所述上悬臂底部外侧的夹角位置均设置有斜撑铰耳且斜撑铰耳与侧架之间设置有侧架斜撑油缸。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tunnel extra-large cross-section extended two-lined trolley, including an expanded lining trolley, a pair of portal frames are arranged on both sides of the expanded lining trolley, and two Both the bottoms of the gantry frames are fixedly connected with elevating outriggers, and the left and right sides of the top between the two gantry frames are fixedly connected with longitudinal beams, and the tops of the two longitudinal beams are provided with working platforms, and the two sides of the working platform Both sides are equipped with movable working platforms, and two rows of lifting bushings are fixedly connected longitudinally on both sides of the top of the working platform, and the corresponding sides of the plurality of lifting bushings are fixedly connected with lifting oil cylinders, and the plurality of lifting bushings Both the pipe and the top of the lifting cylinder are fixedly connected with a top frame platform, the top of the top frame platform is provided with a top formwork, the middle position of the top of the top shelf platform is provided with a top middle formwork, and the distance between the top middle formwork and the top shelf platform is Hinged connection, the bottom between the two door frames is fixedly connected with a bottom beam, the middle position of the top of the working platform is fixedly connected with a material distribution device, and the two door frames are provided with a pair of As for the side frame, an extended frame body is arranged between the other side of the four side frames and the side formwork, an upper cantilever is arranged on the top of the four extended frame bodies, and a lower cantilever is arranged at the bottom of the four extended frame bodies. Cantilever, the four upper cantilevers are all provided with cantilever pad beams, the side of the top beam of the two gantry frames away from the top frame platform is fixedly connected with pad beam support blocks, the top and bottom of the four side frames They are hingedly connected with the upper cantilever and the lower cantilever respectively, and the four upper cantilever bottom outer angle positions are all provided with slanting hinge ears and a side frame slanting oil cylinder is arranged between the slanting hinge ears and the side frame.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述顶架平台与顶模板之间设置有支撑立柱。A supporting column is arranged between the top frame platform and the top formwork.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
两个所述底梁底部前后两端均固定连接有行走装置。The front and rear ends of the bottom of the two bottom beams are fixedly connected with running devices.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
两个所述门架与底梁和纵梁设置为扩展式衬砌台车的支撑框架且支撑框架两侧对称设置有一对侧模板且侧模板与顶架平台之间为铰接连接。The two door frames, the bottom beam and the longitudinal beam are set as the support frame of the extended lining trolley, and a pair of side formworks are arranged symmetrically on both sides of the support frame, and the side formwork and the top frame platform are hingedly connected.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述布料装置分别与模板上面的工作窗之间设置混凝土浇筑的管道。Concrete pouring pipes are arranged between the distributing devices and the work windows on the formwork respectively.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
四个所述扩展架体下端均设置有扩展架体支腿。The lower ends of the four extension frames are all provided with legs of the extension frame.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
四个所述扩展架体与侧模板之间设置有丝杆。Screw rods are arranged between the four extension frame bodies and the side templates.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
四个所述悬臂垫梁底部一端预留垫梁槽。A pad beam groove is reserved at one end of the bottom of the four cantilever pad beams.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型中,首先扩展式衬砌台车的门架两侧分别安装侧架、扩展架体,侧架、扩展架体分别为拆装式部件,侧架、扩展架体通过拆装能够灵活控制台车的使用半径,同时,通过升降套管、升降油缸能够降低或升高台车的高度,施工中能够通过侧架斜撑油缸控制扩展架体的伸缩,从而使用台车施工半径的变化,减少设备的浪费,降低生产的成本,加快施工的进度,提高了施工的质量。1. In the present utility model, firstly, side frames and extended frame bodies are respectively installed on both sides of the gantry frame of the extended lining trolley, and the side frames and extended frame bodies are detachable parts respectively. The use radius of the control trolley is flexible. At the same time, the height of the trolley can be lowered or raised through the lifting sleeve and the lifting cylinder. During construction, the expansion and contraction of the extended frame body can be controlled by the side frame slanting cylinder, so that the construction radius of the trolley can be changed. , Reduce equipment waste, reduce production costs, speed up construction progress, and improve construction quality.
附图说明Description of drawings
图1为本实用新型提出的一种隧道特大断面扩展式二衬台车的总装结构示意图;Fig. 1 is a schematic diagram of the general assembly structure of a kind of tunnel super-large section extended type two-lined trolley proposed by the utility model;
图2为本实用新型提出的一种隧道特大断面扩展式二衬台车的局部结构示意图;Fig. 2 is a partial structure schematic diagram of a tunnel super-large cross-section extended type two lining trolley proposed by the utility model;
图3为本实用新型提出的一种隧道特大断面扩展式二衬台车的侧视结构示意图;Fig. 3 is a side-view structure schematic diagram of an extended-type two-lined trolley with a super-large section of a tunnel proposed by the utility model;
图4为本实用新型提出的一种隧道特大断面扩展式二衬台车的模板结构示意图。Fig. 4 is a schematic diagram of the formwork structure of a tunnel extra-large cross-section extended type two lining trolley proposed by the utility model.
图例说明:illustration:
1、扩展式衬砌台车;2、门架;2-1、升降支腿;3、工作平台;3-1、测活动工作平台;4、顶架平台;5、行走装置;6、布料装置;7、侧架;8、扩展架体;8-1、上悬臂;8-2、下悬臂;8-3、悬臂垫梁;8-4、垫梁支块;9、侧架斜撑油缸;10、扩展架体支腿;11、升降套管;12、升降油缸;13、侧模板;14、顶模板;15、顶中模板;18、纵梁;19、底梁。1. Extended lining trolley; 2. Mast frame; 2-1. Lifting outrigger; 3. Working platform; 3-1. Measuring activity working platform; 4. Top shelf platform; ;7, side frame; 8, extended frame body; 8-1, upper cantilever; 8-2, lower cantilever; 8-3, cantilever pad beam; 8-4, pad beam support block; 9, side frame diagonal brace cylinder ; 10, extended frame body legs; 11, lifting casing; 12, lifting cylinder; 13, side formwork; 14, top formwork; 15, top formwork; 18, longitudinal beam;
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Therefore, it cannot be construed as a limitation on the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be interpreted as indicating or implying relative importance. In addition, Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
参照图1-4,本实用新型提供的一种实施例:一种隧道特大断面扩展式二衬台车,包括扩展式衬砌台车1,扩展式衬砌台车1两侧设置一对门架2,两个门架2底部均固定连接有升降支腿2-1,两个门架2之间顶部左右两侧均固定连接有纵梁18,两个纵梁18顶部均设置有工作平台3,工作平台3两侧均设置有侧活动工作平台3-1,工作平台3顶部两侧纵向固定连接有两列升降套管11,多个升降套管11相对应的一侧均固定连接有升降油缸12,多个升降套管11与升降油缸12顶部均固定连接有顶架平台4,在升降套管11与升降油缸12的共同工作下,能够降低或升高台车的高度,适用性较强,顶架平台4顶部设置有顶模板14,顶架平台4顶部中间位置设置有顶中模板15,顶中模板15与顶架平台4之间为铰接连接,两个门架2之间底部均固定连接有底梁19,工作平台3顶部中间位置固定连接有布料装置6,两个门架2远离顶架平台4中心的一侧均设置有一对侧架7,四个侧架7另一侧与侧模板13之间均设置有扩展架体8,扩展式衬砌台车1的门架2两侧分别安装侧架7与扩展架体8,侧架7与扩展架体8均为拆装式部件,在使用过程中,通过拆装侧架7与扩展架体8能够灵活控制台车的使用半径,四个扩展架体8顶部均设置有上悬臂8-1,四个扩展架体8底部均设置有下悬臂8-2,四个上悬臂8-1上均设置有悬臂垫梁8-3,两个门架2顶部横梁远离顶架平台4的一侧均固定连接有垫梁支块8-4,四个侧架7的顶部与底部分别与上悬臂8-1、下悬臂8-2之间为铰接连接,四个上悬臂8-1底部外侧的夹角位置均设置有斜撑铰耳且斜撑铰耳与侧架7之间设置有侧架斜撑油缸9,在施工中,能够通过侧架斜撑油缸9控制扩展架体8的伸缩,从而使用台车施工半径的变化,减少设备的浪费,降低生产的成本。Referring to Figures 1-4, an embodiment of the utility model is provided: a tunnel extra-large cross-section extended two-lined trolley, including an expanded lining trolley 1, and a pair of
顶架平台4与顶模板14之间设置有支撑立柱,两个底梁19底部前后两端均固定连接有行走装置5,两个门架2与底梁19和纵梁18设置为扩展式衬砌台车1的支撑框架且支撑框架两侧对称设置有一对侧模板13且侧模板13与顶架平台4之间为铰接连接,布料装置6分别与模板上面的工作窗之间设置混凝土浇筑的管道,四个扩展架体8下端均设置有扩展架体支腿10,四个扩展架体8与侧模板13之间设置有丝杆,四个悬臂垫梁8-3底部一端预留垫梁槽。Supporting columns are set between the
工作原理:首先扩展式衬砌台车1的门架2两侧分别安装侧架7与扩展架体8,侧架7与扩展架体8均为拆装式部件,在使用过程中,通过拆装侧架7与扩展架体8能够灵活控制台车的使用半径,同时,在升降套管11与升降油缸12的共同工作下,能够降低或升高台车的高度,适用性较强,在施工中,能够通过侧架斜撑油缸9控制扩展架体8的伸缩,从而使用台车施工半径的变化,减少设备的浪费,降低生产的成本,加快施工的进度,提高了施工的质量。Working principle: Firstly, the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116066146A (en) * | 2023-01-12 | 2023-05-05 | 中铁四局集团有限公司 | A new trolley and modification method for tunnel structures with variable cross-section |
-
2022
- 2022-09-16 CN CN202222467485.8U patent/CN218150955U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116066146A (en) * | 2023-01-12 | 2023-05-05 | 中铁四局集团有限公司 | A new trolley and modification method for tunnel structures with variable cross-section |
| CN116066146B (en) * | 2023-01-12 | 2025-09-19 | 中铁四局集团有限公司 | Novel trolley for variable-section tunnel structure and refitting method |
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