CN218144675U - Dust collector of portable belt dummy car - Google Patents

Dust collector of portable belt dummy car Download PDF

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Publication number
CN218144675U
CN218144675U CN202222615826.1U CN202222615826U CN218144675U CN 218144675 U CN218144675 U CN 218144675U CN 202222615826 U CN202222615826 U CN 202222615826U CN 218144675 U CN218144675 U CN 218144675U
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China
Prior art keywords
air
dust
water
dummy car
car
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CN202222615826.1U
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Chinese (zh)
Inventor
王宏平
贺波
王万军
田卫兵
程亮亮
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Abstract

The utility model relates to a dust collector of portable belt dummy car, including dummy car, dummy car guide rail, fixed surface installs air water distributor at the curb plate of dummy car, and air water distributor's input passes through flexible rubber tube subassembly and is connected with the dry fog dust depressor, and air water distributor's output and PU pipe connection, the end department of PU pipe fitting installs the shower nozzle subassembly. A plurality of guide way supports are installed in the outer side of the discharging car, drag chain guide grooves are installed on the surfaces of the guide way supports, drag chains are arranged in the drag chain guide grooves, the fixed ends D of the drag chains are fixed to the drag chain guide grooves, the movable ends E of the drag chains are connected with the input end of the air-water distributor and fixed to the side wall of the discharging car, and drag chain guide wheels are fixed to the side wall of the discharging car. The utility model discloses beneficial effect: can press down the dirt to overflowing the dust in step along with the removal of dummy car, dust removal effect is good, effectively reduces the dust rate in the air, effectively improves operating personnel operational environment situation, provides the powerful guarantee to operating personnel's health.

Description

Dust collector of portable belt dummy car
Technical Field
The utility model relates to a dust collector technical field specifically is a dust collector of portable belt dummy car.
Background
The dry fog dust suppression technology forms mist of 'cloud fog' through the action of air water and fluid, the particle size of the water fog is smaller than 10 microns, the water fog is very close to the particle size of the absorbable dust, the contact area of the water fog and the absorbable dust is the largest, the water fog is fully combined with dust particles in the air to form aggregates, the aggregates are settled in a conveying belt under the action of gravity, the purpose of suppressing dust at the source is achieved, and the problem of treatment of the absorbable dust can be effectively solved.
Because of the needs of production technology, the dust production point of equipment is not fixed position, often is in the change state, and the dust production point of the belt conveyor who has the dummy car that mineral processing trade was commonly used changes along with the straight reciprocating motion of dummy car, and the atomizer of current dry fog dust suppression equipment all is fixed setting, and the dust removal of mobile device dust production point can't realize.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a structural design is reasonable, think about ingenious, the simple operation, can press down the dirt to overflowing the dust in step along with the removal of dummy car, and dust removal effect is good, effectively reduces the dust rate in the air, can effectively improve operating personnel operational environment situation, provides the dust collector of the portable belt dummy car of powerful guarantee to operating personnel's health.
The utility model relates to a dust collector of portable belt dummy car includes dummy car 10, dummy car guide rail 11, installs air water distributor 6 at the curb plate fixed surface of dummy car 10, and air water distributor 6's input is connected with dry fog dust depressor 13 through flexible rubber tube subassembly 5, and air water distributor 6's output and PU pipe fitting 7 are connected, and the end department of PU pipe fitting 7 installs shower nozzle subassembly 9.
The outside of dummy car 10 install a plurality of guide way supports 3, surface mounting at a plurality of guide way supports 3 has tow chain guide way 2, laid tow chain 1 in tow chain guide way 2, the stiff end D of tow chain 1 is fixed with tow chain guide way 2, the removal end E of tow chain 1 is connected with the input of air water distributor 6, be fixed in the lateral wall of dummy car 10, the removal end E of tow chain 1 supports through tow chain leading wheel 4, the lateral wall at dummy car 10 is fixed to tow chain leading wheel 4.
A plurality of guide groove supports 3 and a plurality of drag chain guide grooves 2 are arranged on the outer side of a discharging vehicle 10, drag chains 1 are arranged in the drag chain guide grooves 2, one ends of the drag chains 1 are fixed on the outer side of the discharging vehicle 10 and can move along with the movement of the discharging vehicle 10, the other ends of the drag chains are fixed on the surfaces of the drag chain guide grooves 2, the drag chains 1 penetrate through a flexible rubber hose assembly 5 which is arranged, one end of the flexible rubber hose assembly 5 is connected with an air-water distributor 6, the other end of the flexible rubber hose assembly is connected with a dry fog dust suppressor 13, therefore, the dry fog dust suppressor 13 adopts a water-gas mixing working mode, water and gas can be conveyed to a spray head assembly 9 through the flexible rubber hose assembly 5, dust in the discharging process of a belt conveyor is atomized and sprayed, and the concentration of on-site dust can be effectively reduced.
The inlet end of the air-water distributor 6 is a flexible rubber hose assembly 5, the flexible rubber hose assembly 5 comprises a water pipe 501 and an air pipe 502, the water pipe 501 and the air pipe 502 penetrate through the neutral position of the drag chain 1, one end of the water pipe 501 and one end of the air pipe 502 are connected with the input end of the air-water distributor 6, and the other end of the water pipe 501 and the other end of the air pipe 502 are connected with the dry fog dust suppressor 13.
The gas-water distributor 6 can divide the gas and liquid discharged from the dry fog dust suppressor 13, so that the spraying by multiple pipelines can be realized, the spraying area is increased, and the dust suppression efficiency is effectively improved.
The PU pipe fitting 7 comprises a water pipe 701 and a gas pipe 702, and the end heads of the water pipe 701 and the gas pipe 702 are provided with a spray head assembly 9.
The outer walls of the water pipeline 701 and the gas pipeline 702 are sleeved with sleeves 8.
The casing 8 may protect the water pipe 701 and the gas pipe 702.
The guide groove support 3 comprises a support 301, a vertical column 302 and a bottom plate 303, the bottom plate 303 is arranged on the ground, the vertical column 302 is fixedly arranged on the surface of the bottom plate 303, and the support 301 is fixedly connected to the surface of the vertical column 302.
The section of the bracket 301 is of a T-shaped groove structure.
The drag chain guide wheel 4 comprises a guide wheel 401, a short shaft 402 and a round nut 403, one end of the short shaft 402 is fixed on the side wall of the discharging car 10, the guide wheel 401 is sleeved on the outer wall of the short shaft 402, and the other end of the short shaft 402 is fixed through the round nut 403.
The arranged drag chain guide wheel 4 can support the drag chain 1 fixed on the outer side of the discharging car 10, so that the drag chain 1 can move conveniently.
The beneficial effects of the utility model are that:
1) In the device, a plurality of guide groove brackets 3 and a drag chain guide groove 2 are arranged on the outer side of a discharging car 10, a drag chain 1 is arranged in the drag chain guide groove 2, one end of the drag chain 1 is fixed on the outer side of the discharging car 10 and can move along with the movement of the discharging car 10, the other end of the drag chain 1 is fixed on the surface of the drag chain guide groove 2, a flexible rubber pipe assembly 5 penetrates through the drag chain 1, one end of the flexible rubber pipe assembly 5 is connected with an air-water distributor 6, and the other end of the flexible rubber pipe assembly 5 is connected with a dry fog dust suppressor 13, so that the dry fog dust suppressor 13 adopts a water-gas mixing working mode, water and gas can be conveyed to a spray head assembly 9 through the flexible rubber pipe assembly 5, dust in the discharging process of a belt conveyor is atomized and sprayed, and the concentration of on-site dust can be effectively reduced;
2) The arranged gas-water distributor 6 can divide gas and liquid discharged from the dry-fog dust suppressor 13, so that multi-pipeline spraying can be realized, the spraying area is increased, and the dust suppression efficiency is effectively improved;
3) The section of the bracket 301 is of a T-shaped groove structure;
4) The device is put into production and use at present, the visibility of post dust is obviously reduced after the device is put into use, meanwhile, the phenomenon of ground dust deposition is effectively controlled, and the concentration of the contact dust before the device is put into use is 436.53mg/m 3 The contact dust concentration after application is 45.61mg/m 3 ,8hThe weighted average concentration before administration is 327.40mg/m 3 34.21mg/m after administration 3 The dust removal effect is obvious.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a partially enlarged schematic view of FIG. 1;
fig. 3 is a schematic structural view of the middle guide groove bracket of the present invention;
FIG. 4 is a schematic structural view of a guide groove bracket and a drag chain guide groove of the present invention;
FIG. 5 is a schematic structural view of a guide wheel of a middle drag chain of the present invention;
fig. 6 is a schematic structural view of the showerhead assembly of the present invention;
fig. 7 is a usage state diagram of the present invention.
In the figure: 1. the device comprises a drag chain, 2 parts of drag chain guide grooves, 3 parts of guide groove brackets, 301 parts of brackets, 302 parts of columns, 303 parts of bottom plates, 4 parts of drag chain guide wheels, 401 parts of guide wheels, 402 parts of short shafts, 403 parts of round nuts, 5 parts of flexible rubber pipe assemblies, 501 parts of water pipes, 502 parts of air pipes, 6 parts of air-water distributors, 7 parts of PU pipe fittings, 701 parts of water conveying pipes, 702 parts of air conveying pipes, 8 parts of sleeves, 9 parts of spray head assemblies, 901 parts of spray heads, 10 parts of discharge cars, 11 parts of discharge car tracks, 12 parts of boxes, 13 parts of dry fog dust suppressors, 14 parts of ore discharge rollers, 15 parts of conveyor belts.
Detailed Description
Example 1.
The invention will be further described with reference to fig. 1-7.
The utility model discloses a tow chain 1, tow chain guide way 2, guide way support 3, support 301, stand 302, bottom plate 303, tow chain leading wheel 4, leading wheel 401, minor axis 402, round nut 403, flexible rubber tube subassembly 5, water pipe 501, trachea 502, air water distributor 6, PU pipe fitting 7, water pipeline 701, gas transmission pipeline 702, shower nozzle subassembly 9, shower nozzle 901, dummy car 10, dummy car track 11, box 12, dry fog dust depressor 13, specific structure is with embodiment 1 including dummy car 10, dummy car guide rail 11, install air water distributor 6 at the curb plate fixed surface of dummy car 10, air water distributor 6's input passes through flexible rubber tube subassembly 5 and is connected with dry fog dust depressor 13, and air water distributor 6's output is connected with PU pipe fitting 7, and shower nozzle subassembly 9 is installed to the end department of PU pipe fitting 7.
The outside of dummy car 10 install a plurality of guide way supports 3, surface mounting at a plurality of guide way supports 3 has tow chain guide way 2, has laid tow chain 1 in tow chain guide way 2, the stiff end D of tow chain 1 is fixed with tow chain guide way 2, the removal end E of tow chain 1 is connected with the input of air water distributor 6, is fixed in the lateral wall of dummy car 10, the removal end E of tow chain 1 supports through tow chain leading wheel 4, the lateral wall at dummy car 10 is fixed to tow chain leading wheel 4.
A plurality of guide groove supports 3 are installed on the outer side of a discharging car 10 of a belt conveyor, the distance between every two adjacent guide groove supports 3 is 2 meters, the guide groove supports 3 are fixed on the ground plane of a belt conveyor gallery through expansion bolts, and height deviation, center line straightness deviation and parallelism deviation with a discharging car track 11 are controlled during installation.
The drag chain guide groove 2 is arranged on the guide groove support 3 in a bolt connection mode, and the position of a foundation bolt can be changed through the T-shaped groove structure of the support 301 in the guide groove support 3, so that the accuracy adjustment of the straightness deviation of the central line of the drag chain guide groove 2 and the parallelism deviation of the unloading car track 11 is realized;
the inlet end of the air-water distributor 6 is a flexible rubber hose assembly 5, the flexible rubber hose assembly 5 comprises a water pipe 501 and an air pipe 502, the water pipe 501 and the air pipe 502 penetrate through the neutral position of the drag chain 1, one end of the water pipe 501 and one end of the air pipe 502 are connected with the input end of the air-water distributor 6, and the other end of the water pipe 501 and the other end of the air pipe 502 are connected with the dry fog dust suppressor 13. The type of the dry fog dust suppressor 13 is: FZW-06.
The gas-water distributor 6 can divide the gas and liquid discharged from the dry fog dust suppressor 13, so that the spraying by multiple pipelines can be realized, the spraying area is increased, and the dust suppression efficiency is effectively improved.
The air-water distributor 6 is arranged on a side plate of the discharging car 10 and is connected by bolts; the gas-water distributor 6 is a rectangular hollow structure made of stainless steel and is provided with 3 groups, and each group of gas-water distributor comprises 2 gas distributors and 2 water distributors.
The PU pipe fitting 7 comprises a water pipeline 701 and a gas pipeline 702, and the end heads of the water pipeline 701 and the gas pipeline 702 are provided with a spray head assembly 9; the PU pipe 7 has a specification of 12X 8 (outer diameter X inner diameter), and 8 gas-water distributors 6 are arranged in each group.
The spray head assembly 9 is provided with 3 groups of A, B and C, each group is provided with 4 spray heads, and the total number of the spray heads is 12.
The guide groove support 3 comprises a support 301, a stand column 302 and a bottom plate 303, the bottom plate 303 is arranged on the ground, the stand column 302 is fixedly arranged on the surface of the bottom plate 303, and the support 301 is fixedly connected to the surface of the stand column 302.
The length of the bracket 301 is 310mm, and the cross section of the bracket is of a T-shaped groove structure; the height of the upright column 302 is 400mm, and the selected material is 10# channel steel.
The section of the bracket 301 is of a T-shaped groove structure.
The drag chain guide wheel 4 comprises a guide wheel 401, a short shaft 402 and a round nut 403, one end of the short shaft 402 is fixed on the side wall of the discharging car 10, the guide wheel 401 is sleeved on the outer wall of the short shaft 402, and the other end of the short shaft 402 is fixed through the round nut 403.
The arranged drag chain guide wheel 4 can play a role in supporting the drag chain 1 fixed on the outer side of the discharging car 10, so that the drag chain 1 can move conveniently.
The using method comprises the following steps: when the belt conveyor runs, a belt conveyor motor running signal triggers a controller electromagnetic valve of the dry fog dust suppressor 13 to be automatically opened, compressed air and system water supply sequentially pass through a water pipe 501 and an air pipe 502 of the flexible rubber hose assembly 5 and then enter the air-water distributor 6 to be distributed, the number of the air-water distributor 6 is set to 3 groups, the distributed gas and liquid flow through a water pipeline 701 and an air pipeline 702 in the PU pipe 7, and finally are sprayed to the surface of the unloading conveying belt 15 or the opening end of the unloading roller 14 through a spray head 901 of the spray head assembly 9, and along with the movement of the unloading vehicle 10, the air-water distributor 6, the PU pipe 7 and the spray head assembly 9 synchronously move along with the unloading vehicle 10, so that the spray dust removal function of the whole process of the reciprocating linear running of the unloading vehicle is realized. On the contrary, when the belt conveyor stops, the electromagnetic valve of the dry fog dust suppression controller is automatically closed, and the spray head assembly 9 automatically stops working.
Example 2.
The utility model discloses a tow chain 1, tow chain guide way 2, guide way support 3, support 301, stand 302, bottom plate 303, tow chain leading wheel 4, leading wheel 401, minor axis 402, round nut 403, flexible rubber tube subassembly 5, water pipe 501, trachea 502, air water distributor 6, PU pipe fitting 7, water pipeline 701, gas transmission pipeline 702, sleeve pipe 8, shower nozzle subassembly 9, shower nozzle 901, dummy car 10, dummy car track 11, box 12, dry fog dust depressor 13, concrete structure is the same as embodiment 1 the outer wall cover of water pipeline 701 and gas transmission pipeline 702 be equipped with sleeve pipe 8, sleeve pipe 8 is the zinc-plated welded tube, the specification is Dg50, supplies to dispose 3; the casing 8 may protect the water pipe 701 and the gas pipe 702.

Claims (8)

1. The utility model provides a dust collector of portable belt dummy car, includes dummy car (10), dummy car guide rail (11), its characterized in that: the air-water distributor (6) is fixedly installed on the surface of a side plate of the discharging car (10), the input end of the air-water distributor (6) is connected with the dry fog dust suppressor (13) through the flexible rubber hose component (5), the output end of the air-water distributor (6) is connected with the PU pipe fitting (7), and the end of the PU pipe fitting (7) is provided with the spray head component (9).
2. The dust removing apparatus of a mobile belt discharging carriage as recited in claim 1, wherein: the outer side of dummy car (10) install a plurality of guide way supports (3), surface mounting at a plurality of guide way supports (3) has tow chain guide way (2), laid tow chain (1) in tow chain guide way (2), the stiff end D and the tow chain guide way (2) of tow chain (1) are fixed, the removal end E and the input of air water distributor (6) of tow chain (1) are connected, be fixed in the lateral wall of dummy car (10), the removal end E of tow chain (1) passes through tow chain leading wheel (4) and supports, the lateral wall at dummy car (10) is fixed in tow chain leading wheel (4).
3. The dust removing apparatus of a mobile belt unloading vehicle as claimed in claim 2, wherein: the inlet end of the air-water distributor (6) is a flexible rubber hose assembly (5), the flexible rubber hose assembly (5) comprises a water pipe (501) and an air pipe (502), the water pipe (501) and the air pipe (502) penetrate through the neutral position of the drag chain (1), one end of the water pipe (501) and one end of the air pipe (502) are connected with the input end of the air-water distributor (6), and the other end of the water pipe (501) and the other end of the air pipe (502) are connected with the dry fog dust suppressor (13).
4. The dust removing apparatus of a mobile belt discharging carriage as recited in claim 3, wherein: PU pipe fitting (7) including water pipeline (701) and gas transmission pipeline (702), shower nozzle subassembly (9) are installed to the end department of water pipeline (701) and gas transmission pipeline (702).
5. The dust removing apparatus of a mobile belt unloading vehicle of claim 4, wherein: the outer walls of the water conveying pipeline (701) and the gas conveying pipeline (702) are sleeved with sleeves (8).
6. The dust removing apparatus of a mobile belt discharging carriage as recited in claim 5, wherein: the guide groove support (3) comprises a support (301), a stand column (302) and a bottom plate (303), wherein the bottom plate (303) is arranged on the ground, the stand column (302) is fixedly arranged on the surface of the bottom plate (303), and the support (301) is fixedly connected to the surface of the stand column (302).
7. The dust removing apparatus of a mobile belt unloading vehicle of claim 6, wherein: the section of the bracket (301) is of a T-shaped groove structure.
8. The dust removing apparatus of a mobile belt unloading vehicle of claim 7, wherein: the drag chain guide wheel (4) comprises a guide wheel (401), a short shaft (402) and a round nut (403), one end of the short shaft (402) is fixed on the side wall of the discharging car (10), the guide wheel (401) is sleeved on the outer wall of the short shaft (402), and the other end of the short shaft (402) is fixed through the round nut (403).
CN202222615826.1U 2022-10-03 2022-10-03 Dust collector of portable belt dummy car Active CN218144675U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222615826.1U CN218144675U (en) 2022-10-03 2022-10-03 Dust collector of portable belt dummy car

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222615826.1U CN218144675U (en) 2022-10-03 2022-10-03 Dust collector of portable belt dummy car

Publications (1)

Publication Number Publication Date
CN218144675U true CN218144675U (en) 2022-12-27

Family

ID=84564168

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222615826.1U Active CN218144675U (en) 2022-10-03 2022-10-03 Dust collector of portable belt dummy car

Country Status (1)

Country Link
CN (1) CN218144675U (en)

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