CN218143767U - Automatic monitoring and blockage clearing device for blanking pipeline - Google Patents
Automatic monitoring and blockage clearing device for blanking pipeline Download PDFInfo
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- CN218143767U CN218143767U CN202222483699.4U CN202222483699U CN218143767U CN 218143767 U CN218143767 U CN 218143767U CN 202222483699 U CN202222483699 U CN 202222483699U CN 218143767 U CN218143767 U CN 218143767U
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Abstract
The utility model provides an unloading pipeline automatic monitoring and clear stifled device, belong to unloading pipeline and prevent stifled device field, including the unloading pipe, the upper end conveyer belt, floor and lower extreme conveyer belt, the unloading pipe passes the vertical setting of floor, the discharge gate setting of upper end conveyer belt is in the top of unloading pipe, the feed end setting of lower extreme conveyer belt is at the lower extreme of unloading pipe, the outside of unloading pipe is provided with the weighing device, the fixed setting of weighing device is on the floor, the unloading pipe is fixed on the weighing device, be provided with vibrating motor on the unloading pipe, the top of unloading pipe is provided with material height detection device, the weighing device, material height detection device and vibrating motor all are connected with the alarm control device who sets up. The utility model discloses can real-time supervision unloading pipe, can give the warning the very first time when appearing the putty, and satisfy and set up automatic clear material, shut down after the condition, reduce or need not artifical on-the-spot and confirm, improve work efficiency, reduce or avoid because of the personnel's safety risk of clear material production.
Description
Technical Field
The utility model relates to a stifled device field is prevented to the unloading pipeline, especially relates to unloading pipeline automatic monitoring and clear stifled device.
Background
In the transportation process of the production line, the material passes through the blanking pipeline, so that the blanking pipeline is blocked easily, especially when the material has high humidity and viscosity and large blocks of materials and other foreign matters (steel and trees). The blanking pipeline is blocked, the equipment needs to be shut down, manual blockage clearing is carried out, the clearing time is long, and the operation of the equipment is influenced. At present, the blockage is basically cleaned manually.
Need artifical clearance behind the putty, cost a large amount of time, and have certain safety risk during the clear material, clear material instrument probably causes the casualties.
The blanking pipe cannot be blocked at the first time, so that the equipment is stopped for a long time; after the machine is stopped, an automatic blockage clearing device is not arranged, manual blockage clearing is needed, and during clearing, large materials possibly exist in the materials and collapse instantly, so that a material clearing tool is driven to cause casualties. Generally speaking, when the blanking pipe appears the putty, there is not automatic early warning, no automatic clear material, has the safety risk during the clearance.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a blanking pipeline automatic monitoring and clear stifled device solve current blanking pipeline and appear blockking up easily and block up the artifical clearance time in back long, the risk is big, influences the technical problem of production.
The device of this application can reduce personnel and clearly expect, avoids the clear safe risk who expects to cause of personnel to effectively improve personnel work efficiency. The putty condition is found to the very first time to clear stifled automatically, reduce equipment down time. The subsequent workload increased by the blocking material is reduced, such as cleaning leaked materials, equipment damage and rush repair, etc. The monitoring equipment analyzes the material blocking point in advance, and when the material level of the material blocking reaches a certain degree, the automatic shutdown reduces the extra cleaning work caused by the overflow of the material.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
automatic monitoring and clear stifled device of unloading pipeline, including the unloading pipe, the upper end conveyer belt, floor and lower extreme conveyer belt, the unloading pipe passes the vertical setting of floor, the discharge gate setting of upper end conveyer belt is in the top of unloading pipe, the feed end setting of lower extreme conveyer belt is at the lower extreme of unloading pipe, the outside of unloading pipe is provided with weighing device, weighing device is fixed to be set up on the floor, the unloading pipe is fixed on weighing device, be provided with vibrating motor on the unloading pipe, the top of unloading pipe is provided with material height detecting device, weighing device, material height detecting device and vibrating motor all are connected with the alarm control device who sets up.
Further, weighing device includes peripheral mount, weighing sensor and unable adjustment base, and the fixed setting in the outside of unloading pipe of peripheral mount, unable adjustment base fix on the floor, and weighing sensor sets up between peripheral mount and unable adjustment base.
Further, material height detection device is surveillance camera head or ultrasonic wave height detection sensor, and surveillance camera head and ultrasonic wave height detection sensor all are connected with alarm control device.
Further, the quantity of vibrating motor is a plurality of, and a plurality of vibrating motor equidistant setting is in the outside of unloading pipe.
Further, the alarm control device comprises an alarm and a controller, the alarm is connected with the controller, and the weighing device, the material height detection device and the vibration motor are all connected with the controller.
A weighing sensor is arranged between the blanking pipe and a floor, vibration motors are arranged on the upper portion, the middle portion and the lower portion of the blanking pipe, and video monitoring is arranged above the blanking pipe. When normally passing through the blanking pipe because of the material, except having certain impact to the unloading point, there is not weight influence basically to the blanking pipe body, so the material blocks up when the blanking intraduct, and weighing sensor receives weight change to set out the warning, and the vibrating motor on the material pipe is chain to be started, and video monitoring begins the material height of key to the feed opening and carries out contrastive analysis. When the weight of the blanking pipe returns to normal, the vibration motor stops running, and the video monitoring returns to the monitoring of other positions; when unloading pipe weight continues to increase, and the video monitoring compares the material height of feed opening and reaches certain degree, the chain shut down of conveyer, but vibrating motor can continue the operation, and the material that will unload in the pipe is cleared up.
The utility model discloses owing to adopted above-mentioned technical scheme, following beneficial effect has:
the utility model discloses can real-time supervision unloading pipe, can give the warning the very first time when appearing the putty, and satisfy and set up the automatic clear material behind the condition, shut down, reduce or need not artifical on-the-spot and confirm, improve work efficiency, reduce or avoid because of the personnel's safety risk that the clear material produced, the putty condition is discover to the very first time, and clear stifled automatically, reduce equipment down time, reduce the follow-up work load because of the putty increases, like the material that the clearance spills, equipment damages salvagees etc. monitoring equipment analyzes the putty point in advance, when the putty material level reaches the certain degree, automatic shutdown, it spills over and causes extra cleaning work to reduce the material.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the attached drawing, 1-a feeding pipe, 2-a weighing device, 3-a vibration motor, 4-a monitoring camera, 5-an upper-end conveyor belt, 6-a floor slab and 7-a lower-end conveyor belt.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and preferred embodiments. It should be understood, however, that the numerous specific details set forth in the specification are merely set forth to provide a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
As shown in fig. 1, the automatic monitoring and blockage removing device for the blanking pipeline comprises a blanking pipe 1, an upper end conveyor belt 5, a floor slab 6 and a lower end conveyor belt 7, wherein the blanking pipe 1 penetrates through the floor slab 6 to be vertically arranged, a discharge hole of the upper end conveyor belt 5 is formed above the blanking pipe 1, and a feed end of the lower end conveyor belt 7 is arranged at the lower end of the blanking pipe 1. The outer side of the discharging pipe 1 is provided with a weighing device 2, the weighing device 2 is fixedly arranged on a floor slab 6, the discharging pipe 1 is fixed on the weighing device 2, a vibrating motor 3 is arranged on the discharging pipe 1, a material height detection device is arranged above the discharging pipe 1, and the weighing device 2, the material height detection device and the vibrating motor 3 are all connected with a set alarm control device.
The embodiment of the utility model provides an in, weighing device 2 includes peripheral mount, weighing sensor and unable adjustment base, and the fixed outside that sets up at unloading pipe 1 of peripheral mount, unable adjustment base fix on floor 6, and weighing sensor sets up between peripheral mount and unable adjustment base. The weight sensor is arranged on the fixed base, then the peripheral fixed frame is pressed on the weight sensor, and then the weight of the blanking pipe 1 is transmitted by the weight sensor.
The embodiment of the utility model provides an in, material height detecting device is surveillance camera head 4 or ultrasonic wave height detection sensor, and surveillance camera head 4 and ultrasonic wave height detection sensor all are connected with alarm control device. The surveillance camera head 4 uses current object height measurement process to carry out the altitude mixture control, realizes the detection to the material height, avoids the material too high to go out, if the ultrasonic wave judges the height through the detection to the material, then sets up to the slope structure, launches into unloading pipe 1 promptly for the slope.
The quantity of vibrating motor 3 is a plurality of, and a plurality of vibrating motor 3 equidistant setting is in the outside of unloading pipe 1. The vibration motors 3 may be installed one at an interval of approximately 2 meters, and when there is a jam, all the vibration motors 3 are started.
The alarm control device comprises an alarm and a controller, the alarm is connected with the controller, and the weighing device 2, the material height detection device and the vibration motor 3 are all connected with the controller. The controller uses an embedded controller of STM32 series, and uses a minimum system as control, thereby saving more cost. The motor driving circuit is arranged to drive the motor, and the alarm is an audible and visual alarm.
A weighing sensor 2 is arranged between a blanking pipe 1 and a floor, vibration motors 3 are arranged above, in and under the blanking pipe, and a video monitor 4 is arranged above the blanking pipe. When normally passing through unloading pipe 1 because of the material, except having certain impact to the unloading point, there is not weight influence basically to unloading pipe body, so the material blocks up when unloading intraduct, and weighing sensor 2 receives weight change to set out the warning, and the vibrating motor 3 chain start on the material pipe, and video monitoring 4 begins the focus and carries out contrastive analysis to the material height of feed opening. When the weight of the blanking pipe returns to normal, the vibration motor 3 stops running, and the video monitor 4 returns to monitoring other positions; when the weight of the blanking pipe 1 is continuously increased, and the height of the video monitor 4 is compared with the height of the material at the blanking port to a certain degree, the conveyor is stopped in a chain manner, but the vibration motor 3 can continuously operate until the material in the blanking pipe 1 is cleared.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. Unloading pipeline automatic monitoring and clear stifled device, including unloading pipe (1), upper end conveyer belt (5), floor (6) and lower extreme conveyer belt (7), the vertical setting of floor (6) is passed in unloading pipe (1), and the discharge gate setting of upper end conveyer belt (5) is in the top of unloading pipe (1), and the feed end setting of lower extreme conveyer belt (7) is at the lower extreme of unloading pipe (1), its characterized in that: the outer side of the blanking pipe (1) is provided with a weighing device (2), the weighing device (2) is fixedly arranged on a floor (6), the blanking pipe (1) is fixed on the weighing device (2), the blanking pipe (1) is provided with a vibrating motor (3), a material height detection device is arranged above the blanking pipe (1), and the weighing device (2), the material height detection device and the vibrating motor (3) are all connected with a set alarm control device.
2. The automatic monitoring and blockage removing device for the blanking pipeline as claimed in claim 1, wherein: the weighing device (2) comprises a peripheral fixing frame, a weight sensor and a fixed base, wherein the peripheral fixing frame is fixedly arranged on the outer side of the blanking pipe (1), the fixed base is fixed on a floor (6), and the weight sensor is arranged between the peripheral fixing frame and the fixed base.
3. The automatic monitoring and blockage removing device for the blanking pipeline as claimed in claim 1, wherein: the material height detection device is a monitoring camera (4) or an ultrasonic height detection sensor, and the monitoring camera (4) and the ultrasonic height detection sensor are both connected with the alarm control device.
4. The automatic monitoring and blockage removing device for the blanking pipeline as claimed in claim 1, wherein: the number of the vibration motors (3) is a plurality of, and the plurality of vibration motors (3) are arranged on the outer side of the blanking pipe (1) at equal intervals.
5. The automatic monitoring and blockage removing device for the blanking pipeline as claimed in claim 1, wherein: the alarm control device comprises an alarm and a controller, the alarm is connected with the controller, and the weighing device (2), the material height detection device and the vibration motor (3) are all connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222483699.4U CN218143767U (en) | 2022-09-19 | 2022-09-19 | Automatic monitoring and blockage clearing device for blanking pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222483699.4U CN218143767U (en) | 2022-09-19 | 2022-09-19 | Automatic monitoring and blockage clearing device for blanking pipeline |
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| CN218143767U true CN218143767U (en) | 2022-12-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222483699.4U Active CN218143767U (en) | 2022-09-19 | 2022-09-19 | Automatic monitoring and blockage clearing device for blanking pipeline |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117036362A (en) * | 2023-10-10 | 2023-11-10 | 广州国巡机器人科技有限公司 | Method, device, equipment and storage medium for detecting blocking material |
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2022
- 2022-09-19 CN CN202222483699.4U patent/CN218143767U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117036362A (en) * | 2023-10-10 | 2023-11-10 | 广州国巡机器人科技有限公司 | Method, device, equipment and storage medium for detecting blocking material |
| CN117036362B (en) * | 2023-10-10 | 2024-02-20 | 广州国巡机器人科技有限公司 | Method, device, equipment and storage medium for detecting blocking material |
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