CN218138714U - A foamable concrete mixing machine - Google Patents
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- CN218138714U CN218138714U CN202221379177.3U CN202221379177U CN218138714U CN 218138714 U CN218138714 U CN 218138714U CN 202221379177 U CN202221379177 U CN 202221379177U CN 218138714 U CN218138714 U CN 218138714U
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- 239000004567 concrete Substances 0.000 title claims abstract description 22
- 239000006260 foam Substances 0.000 claims abstract description 162
- 238000003756 stirring Methods 0.000 claims abstract description 53
- 238000005187 foaming Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000011381 foam concrete Substances 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 11
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 9
- 229910052791 calcium Inorganic materials 0.000 claims description 9
- 239000011575 calcium Substances 0.000 claims description 9
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- 238000005516 engineering process Methods 0.000 description 3
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- 238000010276 construction Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土搅拌技术领域,具体涉及一种可发泡的泡沫混凝土搅拌一体机。The utility model relates to the technical field of concrete mixing, in particular to a foamable concrete mixing integrated machine.
背景技术Background technique
本实用新型对于背景技术的描述属于与本实用新型相关的相关技术,仅仅是用于说明和便于理解本实用新型的实用新型内容,不应理解为申请人明确认为或推定申请人认为是本实用新型在首次提出申请的申请日的现有技术。The description of the background technology of the utility model belongs to the relevant technology related to the utility model, and is only used to illustrate and facilitate the understanding of the utility model content of the utility model, and should not be interpreted as that the applicant clearly believes or infers that the applicant believes that the utility model is A new type of prior art on the filing date of the first application.
科研实验场地和施工现场经常用到泡沫混凝土,而在科研实验场地和施工现场进行配料的量一般较小,因此对于一些小批量一般采用混凝土搅拌机,同时利用小型发泡机配置泡沫,通过再搅拌中放置混凝土混合料,然后通过均匀搅拌后,用管子或者其他容器将泡沫倒入混凝土表层。通过搅拌把带有混凝土搅拌均匀,从而形成泡沫混凝土。但是这样的混凝土搅拌机,在配置泡沫的时候需要分工操作,同时在泡沫的混合过程中,泡沫混合不均匀,添加泡沫需多次手动加入控制用量,操作过程繁琐,造成搅拌时间长,泡沫破裂,泡沫使用率低。Foamed concrete is often used in scientific research experiment sites and construction sites, and the amount of ingredients in scientific research experiment sites and construction sites is generally small, so for some small batches, concrete mixers are generally used, and small foaming machines are used to configure foam at the same time. Place the concrete mixture in the container, and then pour the foam into the concrete surface with a pipe or other container after uniform mixing. Mix the concrete evenly by stirring to form foam concrete. However, such a concrete mixer requires division of labor when configuring the foam. At the same time, in the foam mixing process, the foam is not mixed uniformly. Adding foam requires multiple manual additions to control the amount. The operation process is cumbersome, resulting in long mixing time and foam bursting. Low foam usage.
实用新型内容Utility model content
本实用新型的目的在于提供一种可发泡的泡沫混凝土搅拌一体机,以解决现有泡沫需要多次手动添加,用量不易控制的问题。The purpose of the utility model is to provide a foamable concrete mixing machine to solve the problem that the existing foam needs to be manually added many times and the dosage is difficult to control.
本实用新型解决上述技术问题的技术方案如下:The technical scheme that the utility model solves the problems of the technologies described above is as follows:
一种可发泡的泡沫混凝土搅拌一体机,其包括搅拌缸、以及设置在搅拌缸上的泡沫储存组件和原料供应组件;原料供应组件包括与搅拌缸连通的钙质材料储存罐和供水罐,供水罐与搅拌缸的连通处设有水计量器;搅拌缸中设有搅拌组件,泡沫储存组件与泡沫发生器连通,泡沫储存组件、钙质材料储存罐和供水罐分别向搅拌缸中添加泡发泡沫、钙质材料和水。A foamable concrete mixing machine comprising a mixing tank, a foam storage component and a raw material supply component arranged on the mixing tank; the raw material supply component includes a calcareous material storage tank and a water supply tank communicated with the mixing tank, A water meter is provided at the connection between the water supply tank and the mixing tank; a mixing component is arranged in the mixing tank, and the foam storage component is connected with the foam generator, and the foam storage component, the calcium material storage tank and the water supply tank add foam to the mixing tank respectively. Foam, calcareous material and water.
采用上述技术方案的有益效果为:钙质材料储存罐向搅拌缸中添加制备混凝土所需的钙质材料,供水罐向搅拌缸中注水,泡沫发生器制备的泡沫先储存在泡沫储存组件中,搅拌组件先对混合后的钙质材料和水进行搅拌的到混凝土,搅拌到一定程度后,再向搅拌缸中添加泡发泡沫,搅拌组件对这种三种物质进行搅拌,从而制备得到所需的泡沫混凝土。本技术方案先将泡发泡沫储存在泡沫储存组件,当混凝土制备好后,可以直接将泡发泡沫添加至搅拌缸中,操作人员无需手持泡沫发生器向搅拌缸中添加泡发泡沫,节省人力,并且通过控制泡沫发生器注入泡沫储存组件中的泡发泡沫量,有利于掌握泡发泡沫的添加量。The beneficial effect of adopting the above-mentioned technical solution is: the calcium material storage tank adds the calcium material required for preparing concrete to the mixing tank, the water supply tank injects water into the mixing tank, the foam prepared by the foam generator is first stored in the foam storage component, The mixing component first mixes the mixed calcareous material and water into the concrete. After mixing to a certain extent, foam foam is added to the mixing tank. The mixing component mixes these three substances to prepare the required foam concrete. In this technical solution, the foaming foam is stored in the foam storage component first. When the concrete is prepared, the foaming foam can be directly added to the mixing tank. The operator does not need to hold the foam generator to add the foaming foam to the mixing tank, saving manpower , and by controlling the amount of foaming foam injected into the foam storage assembly by the foam generator, it is beneficial to control the amount of foaming foam added.
进一步地,泡沫储存组件包括泡沫储存罐、泡沫搅拌电机和竖直设置的泡沫螺旋输送杆,泡沫储存罐的顶部设有泡沫搅拌电机和用于连通泡沫发生器的泡沫进料管,泡沫储存罐的底部与搅拌缸连通;泡沫螺旋输送杆的顶端与泡沫搅拌电机的输出轴连接,泡沫螺旋输送杆的底端伸入到泡沫储存罐中。Further, the foam storage assembly includes a foam storage tank, a foam stirring motor and a vertically arranged foam screw delivery rod, the top of the foam storage tank is provided with a foam stirring motor and a foam feed pipe for communicating with the foam generator, and the foam storage tank The bottom of the tank is connected with the mixing cylinder; the top of the foam screw delivery rod is connected with the output shaft of the foam stirring motor, and the bottom end of the foam screw delivery rod extends into the foam storage tank.
进一步地,泡沫储存罐和泡沫储存罐的连通处设有泡沫计量泵。Further, a foam metering pump is provided at the connection between the foam storage tank and the foam storage tank.
采用上述技术方案的有益效果为:泡沫发生器向泡沫储存罐中注入泡发泡沫,泡沫搅拌电机启动,泡沫螺旋输送杆旋转将泡发泡沫均匀送料至搅拌缸中,泡沫计量泵对流入到搅拌缸中的泡发泡沫进行计量。泡沫储存组件不仅可以将泡发泡沫储存起来,还可以对流入到搅拌缸中的泡发泡沫进行计量,有利于调节添加至搅拌缸中的泡发泡沫量。The beneficial effect of adopting the above technical solution is: the foam generator injects the foaming foam into the foam storage tank, the foam stirring motor starts, the foam screw conveying rod rotates to evenly feed the foaming foam into the mixing tank, and the foam metering pump convects the flow into the stirring tank The foaming foam in the tank is metered. The foam storage component can not only store the foaming foam, but also measure the foaming foam flowing into the mixing tank, which is beneficial to adjust the amount of foaming foam added to the mixing tank.
进一步地,泡沫储存组件设置有高压空气输送组件,高压空气输送组件包括储气罐和高压空气压缩机,储气罐通过出气管与泡沫储存罐连通,高压空气压缩机设置在出气管上。Further, the foam storage assembly is provided with a high-pressure air delivery assembly, the high-pressure air delivery assembly includes an air storage tank and a high-pressure air compressor, the air storage tank communicates with the foam storage tank through an air outlet pipe, and the high-pressure air compressor is arranged on the air outlet pipe.
采用上述技术方案的有益效果为:高压空气压缩机可以向泡沫储存罐中再次通入空气,提高泡沫的发泡效果,从而提高混合效果。The beneficial effect of adopting the above technical solution is that the high-pressure air compressor can re-introduce air into the foam storage tank to improve the foaming effect of the foam, thereby improving the mixing effect.
进一步地,搅拌组件设置在搅拌缸的顶部中部,搅拌组件包括搅拌扇叶以及设置在搅拌缸顶部的搅拌电机,搅拌扇叶竖直设置,搅拌扇叶的顶端与物料搅拌电机的输出轴连接,搅拌扇叶底端伸出到搅拌缸中。Further, the stirring assembly is arranged in the top middle of the mixing tank, the stirring assembly includes a stirring fan blade and a stirring motor arranged on the top of the mixing tank, the stirring fan blade is vertically arranged, and the top of the stirring fan blade is connected to the output shaft of the material stirring motor, The bottom end of the mixing fan extends into the mixing tank.
进一步地,搅拌缸的底部横向设有螺旋卸料杆,螺旋卸料杆的一端伸出搅拌缸并连接有卸料电机,螺旋卸料杆的另一端伸入到搅拌缸中。Further, a screw discharge rod is arranged horizontally at the bottom of the mixing tank, one end of the screw discharge rod extends out of the mixing tank and is connected with a discharge motor, and the other end of the screw discharge rod extends into the mixing tank.
采用上述技术方案的有益效果为:搅拌组件对添加至搅拌缸中泡发泡沫、钙质材料和水进行搅拌,搅拌完成需要进行卸料时,卸料电机工作带动螺旋卸料杆匀速转动,即可对泡沫混凝土进行均匀卸料,卸料工作方便,且不会造成物料残留,卸料更加彻底。The beneficial effect of adopting the above-mentioned technical solution is: the stirring component stirs the foaming foam, calcium material and water added to the mixing tank, and when the stirring is completed and the material needs to be unloaded, the unloading motor drives the screw unloading rod to rotate at a uniform speed, that is The foam concrete can be unloaded evenly, the unloading work is convenient, and no material residue will be caused, and the unloading is more thorough.
进一步地,搅拌缸的底部呈漏斗型,远离卸料电机的一端设有带阀门的出料口。Further, the bottom of the mixing tank is funnel-shaped, and an outlet with a valve is provided at the end far away from the unloading motor.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
(1)本实用新型先将泡发泡沫储存在泡沫储存组件,当混凝土制备好后,可以直接将泡发泡沫添加至搅拌缸中,操作人员无需手持泡沫发生器向搅拌缸中添加泡发泡沫,节省人力,并且通过控制泡沫发生器注入泡沫储存组件中的泡发泡沫量,有利于掌握泡发泡沫的添加量。(1) The utility model stores the foaming foam in the foam storage component first, and when the concrete is prepared, the foaming foam can be directly added to the mixing tank, and the operator does not need to hold the foam generator to add the foaming foam to the mixing tank , save manpower, and by controlling the amount of foaming foam injected into the foam storage assembly by the foam generator, it is beneficial to control the amount of foaming foam added.
(2)本实用新型的泡沫储存组件不仅可以将泡发泡沫储存起来,还可以对流入到搅拌缸中的泡发泡沫进行计量,有利于调节添加至搅拌缸中的泡发泡沫量。(2) The foam storage component of the present utility model can not only store the foaming foam, but also measure the foaming foam flowing into the mixing tank, which is beneficial to adjust the amount of foaming foam added to the mixing tank.
(3)本实用新型的卸料电机工作带动螺旋卸料杆匀速转动,即可对泡沫混凝土进行均匀卸料,卸料工作方便,且不会造成物料残留,卸料更加彻底。(3) The unloading motor of the utility model drives the screw unloading rod to rotate at a uniform speed, so that the foam concrete can be evenly unloaded, the unloading work is convenient, and no material residue will be caused, and the unloading is more thorough.
附图说明Description of drawings
图1为本实用新型可发泡的泡沫混凝土搅拌一体机的结构示意图。Fig. 1 is a schematic structural view of the foamable concrete mixing machine of the present invention.
图2为本实用新型的搅拌缸的结构示意图。Fig. 2 is a schematic structural view of the mixing tank of the present invention.
图3为本实用新型的泡沫储存罐的结构示意图。Fig. 3 is a structural schematic diagram of the foam storage tank of the present invention.
图中:1-搅拌缸;2-泡沫储存组件;201-泡沫储存罐;202-泡沫搅拌电机;203-泡沫螺旋输送杆;204-泡沫进料管;205-泡沫计量泵;301-钙质材料储存罐;302-供水罐;303-水计量器;4-搅拌组件;401-搅拌扇叶;402-物料搅拌电机;5-高压空气输送组件;501-储气罐;502-高压空气压缩机;601-螺旋卸料杆;602-卸料电机;603-出料口。In the figure: 1-stirring tank; 2-foam storage component; 201-foam storage tank; 202-foam stirring motor; 203-foam screw delivery rod; 204-foam feeding pipe; 205-foam metering pump; Material storage tank; 302-water supply tank; 303-water meter; 4-stirring component; 401-stirring blade; 402-material stirring motor; 5-high-pressure air delivery component; 501-air storage tank; 502-high-pressure air compression Machine; 601-screw discharge rod; 602-discharge motor; 603-discharge port.
具体实施方式detailed description
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
请参照图1,一种可发泡的泡沫混凝土搅拌一体机,其包括搅拌缸1、以及设置在搅拌缸1上的泡沫储存组件2和原料供应组件,搅拌缸1中设有搅拌组件4,泡沫储存组件2与泡沫发生器连通,原料供应组件向搅拌缸1中添加钙质材料和水,搅拌组件4对以上物质进行搅拌形成泡沫混凝土。原料供应组件向搅拌缸1中添加钙质材料和水,泡沫发生器制备的泡沫先储存在泡沫储存组件2中,搅拌组件4先对混合后的钙质材料和水进行搅拌的到混凝土,搅拌到一定程度后,再向搅拌缸1中添加泡发泡沫,搅拌组件4对这种三种物质进行搅拌,从而制备得到所需的泡沫混凝土。本实用新型先将泡发泡沫储存在泡沫储存组件2,当混凝土制备好后,可以直接将泡发泡沫添加至搅拌缸1中,操作人员无需手持泡沫发生器向搅拌缸1中添加泡发泡沫,节省人力,并且通过控制泡沫发生器注入泡沫储存组件2中的泡发泡沫量,有利于掌握泡发泡沫的添加量。Please refer to Fig. 1, a kind of foamable concrete mixing integrated machine, which includes a
请参照图1和图2,原料供应组件包括与搅拌缸1连通的钙质材料储存罐301和供水罐302,供水罐302与搅拌缸1的连通处设有水计量器303和单向阀门,在本实施例中,钙质材料储存罐301和供水罐302的底部均呈易于下料的漏斗型,钙质材料储存罐301与搅拌缸1的连通处设置有定量下料器,从而实现钙质材料定量投放至搅拌缸1中,钙质材料为水泥或石灰的原材料。Please refer to Fig. 1 and Fig. 2, the raw material supply assembly comprises the calcareous
搅拌缸1的底部呈漏斗型,搅拌缸1设有带阀门的出料口603。搅拌组件4设置在搅拌缸1的顶部中部,搅拌组件4包括搅拌扇叶401以及设置在搅拌缸1顶部的物料搅拌电机402,搅拌扇叶401竖直设置,搅拌扇叶401的顶端与物料搅拌电机402的输出轴连接,搅拌扇叶401底端伸出到搅拌缸1中。搅拌缸1的底部横向设有螺旋卸料杆601,螺旋卸料杆601的一端伸出搅拌缸1并连接有卸料电机602,螺旋卸料杆601的另一端伸入到搅拌缸1中。搅拌组件4对添加至搅拌缸1中泡发泡沫、钙质材料和水进行搅拌,搅拌完成需要进行卸料时,卸料电机602工作带动螺旋卸料杆601匀速转动,泡沫混凝土从出料口603出料,即可对泡沫混凝土进行均匀卸料,卸料工作方便,且不会造成泡沫混凝土残留,卸料更加彻底。The bottom of the
请参照图1和图3,泡沫储存组件2包括泡沫储存罐201、泡沫搅拌电机202和竖直设置的泡沫螺旋输送杆203,泡沫储存罐201的顶部设有泡沫搅拌电机202和用于连通泡沫发生器的泡沫进料管204,泡沫储存罐201的底部与搅拌缸1连通;泡沫螺旋输送杆203的顶端与泡沫搅拌电机202的输出轴连接,泡沫螺旋输送杆203的底端伸入到泡沫储存罐201中,泡沫螺旋输送杆203为螺旋杆。泡沫储存罐201和泡沫储存罐201的连通处设有泡沫计量泵205。泡沫发生器向泡沫储存罐201中注入泡发泡沫,泡沫搅拌电机202启动,泡沫螺旋输送杆203旋转将泡发泡沫均匀送料至搅拌缸1中,泡沫计量泵205对流入到搅拌缸1中的泡发泡沫进行计量。泡沫储存组件2不仅可以将泡发泡沫储存起来,还可以对流入到搅拌缸1中的泡发泡沫进行计量,有利于调节添加至搅拌缸1中的泡发泡沫量。Please refer to FIG. 1 and FIG. 3 , the foam storage assembly 2 includes a
泡沫储存组件2设置有高压空气输送组件5,高压空气输送组件5包括储气罐501和高压空气压缩机502,储气罐501通过出气管与泡沫储存罐201连通,高压空气压缩机502设置在出气管上。高压空气压缩机502可以向泡沫储存罐201中再次通入空气,提高泡沫的发泡效果,从而提高混合效果。The foam storage assembly 2 is provided with a high-pressure
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (7)
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| CN202221379177.3U CN218138714U (en) | 2022-06-02 | 2022-06-02 | A foamable concrete mixing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118003465A (en) * | 2023-09-18 | 2024-05-10 | 江苏大学 | Light foam soil stirring device for small-square pouring rubber-based foam and processing flow |
| CN118144110A (en) * | 2024-04-20 | 2024-06-07 | 一鸣建设集团有限公司 | Lightweight concrete production equipment and method |
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2022
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118003465A (en) * | 2023-09-18 | 2024-05-10 | 江苏大学 | Light foam soil stirring device for small-square pouring rubber-based foam and processing flow |
| CN118144110A (en) * | 2024-04-20 | 2024-06-07 | 一鸣建设集团有限公司 | Lightweight concrete production equipment and method |
| CN118144110B (en) * | 2024-04-20 | 2024-10-29 | 一鸣建设集团有限公司 | Production equipment and method for light concrete |
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