CN218138036U - Industrial production inspection system - Google Patents
Industrial production inspection system Download PDFInfo
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- CN218138036U CN218138036U CN202222006786.0U CN202222006786U CN218138036U CN 218138036 U CN218138036 U CN 218138036U CN 202222006786 U CN202222006786 U CN 202222006786U CN 218138036 U CN218138036 U CN 218138036U
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Abstract
The utility model relates to the technical field of industrial robots, in particular to an industrial production inspection system, which comprises an inspection track erected at the top of a production workshop, an inspection robot arranged on the inspection track and monitoring equipment in signal connection with the inspection robot; the inspection robot comprises a traveling mechanism connected with the inspection track and a detection mechanism arranged at the bottom of the traveling mechanism, and the monitoring equipment is in signal connection with the traveling mechanism and the detection mechanism respectively; the inspection robot can carry out all-dimensional monitoring on the production workshop according to the set inspection track by suspending the inspection robot at the top of the production workshop, meanwhile, the fact that the inspection robot is scratched by a cutting tool with production equipment in the operation process can be avoided, safety and reliability are achieved, accident risks are reduced, meanwhile, information detected by the inspection robot is observed and judged by signals received by the monitoring equipment, and the inspection robot is more convenient and rapid and saves time and labor.
Description
Technical Field
The utility model relates to an industrial robot technical field, in particular to industrial production system of patrolling and examining.
Background
In industrial production, because the most bulky of equipment in the workshop, a large amount and area are wide, patrol and examine monitoring facilities running state through the manual work, personnel climbing equipment that need patrol and examine observes, danger is high, need other personnel of patrolling and examining accompany, it is slow and patrol and examine and need carry more equipment and detect, further reduce work efficiency, even if take ground driving equipment, also can be because the complicated driving equipment that is not convenient for of ground equipment arrangement is current, also can have simultaneously and cut accidents such as rubbing with the equipment of operation to pieces, increase the risk of accident.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an industrial production system of patrolling and examining solves the problem of the inefficiency of patrolling and examining to the workshop.
The technical problem solution of the utility model:
an industrial production inspection system is characterized by comprising an inspection track erected at the top of a production workshop, an inspection robot arranged on the inspection track and monitoring equipment in signal connection with the inspection robot;
the inspection robot comprises a traveling mechanism connected with an inspection track and a detection mechanism arranged at the bottom of the traveling mechanism, and the monitoring equipment is in signal connection with the traveling mechanism and the detection mechanism respectively.
Further inject, it forms by the multistage connecting plate concatenation in proper order to patrol and examine the track, the connecting plate is the I-shaped structure, running gear includes the base and sets up the walking wheel at the base top, the walking wheel set up relatively in the both sides of connecting plate and with the edge of a wing upper surface contact of connecting plate bottom, supervisory equipment passes through the rotation of main walking wheel drive control walking wheel.
Further inject, running gear still includes supplementary walking wheel, supplementary walking wheel and base elastic connection, supplementary walking wheel are located between the walking wheel and set up with the walking wheel syntropy, supplementary walking wheel is located the bottom of connecting plate and contacts with the edge of a wing lower surface of connecting plate bottom, supervisory equipment drives the rotation of control supplementary walking wheel through supplementary walking wheel.
And the detection mechanism comprises a detection platform connected with the base, a camera device arranged on one side of the detection platform and a thermal imager arranged on the other side of the detection platform, the camera device and the thermal imager are arranged in the same direction, and the camera device and the thermal imager are in signal connection with the monitoring equipment.
Further inject, still be provided with on the base and keep away the barrier radar, keep away the barrier radar and set up the direction along running gear and install the relative both ends at the base, keep away the barrier radar and be connected with supervisory equipment, main travelling wheel drive and auxiliary travelling wheel drive signal respectively.
Further inject, the industrial production system of patrolling and examining still includes induction type charging device, induction type charging device is including setting up at the sending end of patrolling and examining track one side and setting up the receiving terminal at the base side, the sending end matches with the receiving terminal.
Further inject, the sending end includes the base of being connected with the workshop top and the contact plate of being connected with the base through the elastic component, the receiving terminal is the arc structure, the contact plate sets up the homonymy at the base with the receiving terminal, and the contact plate is the arc structure that matches with the receiving terminal.
Further limiting, cleaning scrapers are arranged on the camera device and the thermal imager and used for cleaning the corresponding image acquisition end faces of the camera device and the thermal imager, and the monitoring equipment is in signal connection with the cleaning scrapers.
Further inject, examine test table and pass through electric lift rod and base lift and be connected, examine test table and rotate with electric lift rod bottom through turning to the platform and be connected, electric lift rod and supervisory equipment signal connection turn to the platform and supervisory equipment signal connection.
Further inject, still be provided with smoke transducer and temperature and humidity sensor on detecting the platform, smoke transducer and temperature and humidity sensor all with supervisory equipment signal connection.
The beneficial effects of the utility model reside in that:
1. the inspection robot can carry out all-dimensional monitoring on the production workshop according to the set inspection track by suspending the inspection robot at the top of the production workshop, meanwhile, the fact that the inspection robot is scratched by a cutting tool with production equipment in the operation process can be avoided, safety and reliability are achieved, accident risks are reduced, meanwhile, information detected by the inspection robot is observed and judged by signals received by the monitoring equipment, and the inspection robot is more convenient and rapid and saves time and labor.
2. Utilize camera device and thermal imaging system to monitor the workshop comprehensively, utilize the cleaning scraper blade to clean camera device and thermal imaging system image acquisition terminal surface simultaneously, reduce the maintenance cost, avoid simultaneously piling up because of the dust and lead to the sight to be obstructed can not in time effectively patrol and examine, also improved when reducing cost of maintenance and patrolled and examined efficiency.
3. The induction type charging device can ensure that sparks are generated in an industrial production environment, and meanwhile, the moving freedom degree of the inspection robot can be improved; keep away the barrier radar through the installation and can in time detect the foreign matter that exists on patrolling and examining the track and carry out the suitcase through supervisory equipment, can in time remind the conflagration smog of workshop through the smoke transducer of installation, can detect the feedback to the bulk temperature and the humidity of workshop through temperature and humidity transducer, also can monitor the feedback alone to the humiture of this production facility periphery when patrolling and examining the robot and stop in certain equipment top, the suitability is high.
Drawings
Fig. 1 is a schematic view of the whole structure of the inspection robot of the utility model;
fig. 2 is a rear view structure schematic diagram of the inspection robot of the utility model;
FIG. 3 is a schematic view of the overlooking structure of the inspection robot of the utility model;
fig. 4 is a schematic diagram of the structure of the inspection track of the utility model;
fig. 5 is a schematic structural diagram of the inspection robot and the induction type charging device;
in the figure, 1-the inspection track; 2-a patrol robot; 3-a base; 4-travelling wheels; 5-auxiliary walking wheels; 6-detecting the platform; 7-a camera device; 8-a thermal imager; 9-a transmitting end; 91-a base; 92-a resilient member; 93-a contact plate; 10-a receiving end; 11-a cleaning blade; 12-obstacle avoidance radar; 13-fill light.
Detailed Description
The embodiment provides an industrial production inspection system, which comprises an inspection track 1, an inspection robot 2 and monitoring equipment, wherein the inspection track 1 is arranged at the top of a production workshop to provide a wider visual field for the inspection robot 2, and meanwhile, the top space of the production workshop is wider than the bottom space, so that the inspection track 1 is more convenient to arrange, and meanwhile, more regions for the inspection robot 2 to inspect are provided; patrol and examine robot 2 and patrol and examine in the workshop along patrolling and examining track 1 to patrol and examine information transmission and give it signal connection's supervisory equipment, supervisory equipment can select to show the host computer, makes the information of patrolling and examining robot 2 collection can show in real time, also can carry out acousto-optic warning, and the staff of being convenient for observes the record and makes the reaction, also can preserve patrolling and examining information simultaneously, and the later stage of being convenient for is browsed, and the suitability is higher.
As shown in fig. 1 to 4, specifically, the inspection robot 2 includes a traveling mechanism and a detection mechanism, the traveling mechanism can be selected in various manners, for example, the traveling mechanism is selected as a conveyor belt which is mounted on the inspection track 1 and can move circularly, the detection mechanism is fixed to a position of the conveyor belt through a connecting piece, the detection mechanism is driven to inspect according to the inspection track 1 under the movement of the conveyor belt, preferably, the traveling mechanism can move along the inspection track 1, further preferably, the inspection track 1 is formed by sequentially splicing multiple sections of connecting plates, the inspection track 1 can be selected as a head-to-tail structure or a head-to-tail unconnected structure, and inspection of a production workshop is realized through reciprocating traveling; the connecting plate can be in a strip shape or an arc shape, the connecting plate is in an I-shaped structure, the corresponding travelling mechanism comprises a base 3 and travelling wheels 4 arranged at the top of the base 3, the travelling wheels 4 are driven by main travelling wheel drives arranged on the base 3, and the main travelling wheel drives are controlled by monitoring equipment, so that a worker can remotely control the rotating direction and the rotating speed of the travelling wheels 4; the quantity of walking wheel 4 is 2 at least, and the quantity of walking wheel 4 is 4 to walking wheel 4 realizes walking wheel 4's joint through setting up on connecting plate bottom edge of a wing both sides upper surface, thereby is connected base 3 with patrolling and examining track 1 through walking wheel 4, drives detection mechanism through base 3 when walking wheel 4 rotates and moves.
In order to further ensure that the walking wheels 4 skid on the inspection track 1 when rotating, the walking mechanism further comprises auxiliary walking wheels 5, the auxiliary walking wheels 5 are also arranged on the base 3, the auxiliary walking wheels 5 and the walking wheels 4 are arranged in the same direction, namely the rotation directions of the auxiliary walking wheels 5 and the walking wheels 4 are the same, when the walking wheels 4 are connected onto the connecting plate, the auxiliary walking wheels 5 are in contact with the bottom of the connecting plate, the auxiliary walking wheels 5 are elastically connected with the base 3 through the auxiliary walking wheels 5, namely the elastic connecting parts between the auxiliary walking wheels 5 and the base 3 are compressed when the auxiliary walking wheels 5 are in contact with the bottom of the connecting plate, so that the friction force between the walking wheels 4 and the connecting plate is increased, the climbing or descending capacity of the walking wheels 4 is improved, the inspection track 1 is not limited to the horizontal direction, the inspection tracks 1 with different heights can be arranged according to detect the production equipment, the application range is wider, the auxiliary walking wheels 5 are driven through the auxiliary walking wheels, the auxiliary walking wheels are arranged on the base 3, and the monitoring equipment is used for controlling the rotation direction and the rotation speed of the auxiliary walking wheels 5, and providing stronger bearing capacity for the inspection robot 2.
The detection mechanism comprises a detection platform 6 connected with the base 3, a camera device 7 arranged on one side of the detection platform 6 and a thermal imager 8 arranged on the other side of the detection platform 6, real-time pictures of different regional states and running of different production equipment in a production workshop can be shot through the camera device 7, so that workers can conveniently check and judge the pictures, the working state of the production equipment can be detected and detected information can be uploaded to monitoring equipment by adding the thermal imager 8, in order to improve the imaging quality of the camera device 7 in a dark environment, a light supplement lamp 13 is preferably further installed on the camera device 7, and the illumination brightness of a shot object is increased; through using camera device 7 and thermal imager 8 to replace artifical scene to patrol and examine, reduce the cost of labor, also can reduce personnel's accident risk simultaneously.
Because the working environment of a production workshop is severe and a large amount of dust exists, in order to avoid the situation that the camera device 7 and the thermal imager 8 are shielded by the dust after the inspection is carried out for a period of time and the field picture cannot be shot clearly, preferably, a cleaning scraper blade 11 is arranged on the camera device 7 and the thermal imager 8, the cleaning scraper blade 11, the camera device 7 and the thermal imager 8 are rotatably connected to respective image acquisition ends of the cleaning scraper blade 11, and a worker can control the cleaning scraper blade 11 to rotate through monitoring equipment to erase the dust at the corresponding image acquisition end, so that frequent maintenance is avoided, the maintenance cost is reduced, the maintenance time is also reduced, and the inspection efficiency is improved.
In order to avoid the influence of obstacles on the inspection robot 2 on the operation of the inspection track 1, it is preferable that obstacle avoidance radars 12 are installed at two opposite ends of the base 3, and when the obstacle avoidance radars 12 encounter an obstacle, the obstacle avoidance radars feed back signals to monitoring equipment to remind workers, so that the inspection robot is prevented from derailing or being clamped and incapable of normally performing inspection to influence inspection operation; meanwhile, when the inspection robot 2 moves forward/backward, the inspection robot can move backward/forward/stop by the main traveling wheel drive and the auxiliary traveling wheel drive which are connected when encountering an obstacle.
In order to avoid the problems that when the inspection robot 2 works, a power line supplies power, so that cables need to be laid on the inspection track 1 as early as possible, insulation protection needs to be carried out, knotting caused by irregular cable routing and the like exist, the power supply of the inspection robot 2 is selected as a battery for power supply, the battery is selected as a recyclable rechargeable battery, and referring to fig. 5, the charging mode is preferably an inductive charging device, so that the fire risk caused by electric sparks generated by contact type charging is avoided; the induction type charging device comprises a sending end 9 and a receiving end 10, the sending end 9 is preferably arranged at one side of the head end and/or the tail end of the inspection track 1, and the receiving end 10 is arranged at two opposite sides of the base 3, so that the inspection robot 2 returns to the position of the sending end 9 after finishing an inspection task and is charged through the receiving end 10; in order to avoid charging failure caused by insufficient contact, it is preferable that the sending end 9 includes a base 91 connected with the top of the production workshop and a contact plate 93 connected with the base 91 through an elastic member 92, the receiving end 10 is of an arc structure, the contact plate 93 is of an arc structure matched with the receiving end 10, and the elastic member 92 can be selected as a spring, so that when the inspection robot 2 is charging, the contact plate 93 is pressed through the outermost side of the arc structure of the receiving end 10 until the receiving end 10 is matched with the contact plate 93, and the elastic member 92 ensures that the contact fully completes charging.
In order to inspect the inspection function range of the robot 2 at night, the detection table 6 can drive the shooting heights of the camera device 7 and the thermal imager 8 through the electric lifting rod, can be further close to the equipment for detailed observation, and can drive the shooting angles of the camera device 7 and the thermal imager 8 through the steering table, so that different angles of the production equipment can be shot, and the detection is more comprehensive and in place; electric lift pole and turn to the platform and all with supervisory equipment signal connection for the staff can carry out remote control through supervisory equipment.
Furthermore, the environmental temperature and humidity and the temperature and humidity of equipment are required to be monitored in the inspection of a production workshop, so that a temperature and humidity sensor is mounted on the detection table 6 and can upload data information obtained by monitoring to monitoring equipment for displaying; meanwhile, a smoke sensor can be arranged on the detection table 6, fire fighting inspection of a production workshop is achieved, and fire accidents are prevented in advance, so that the inspection robot is more reliable and stable, and the use requirements are met.
Claims (10)
1. The industrial production inspection system is characterized by comprising an inspection track (1) erected at the top of a production workshop, an inspection robot (2) arranged on the inspection track (1) and monitoring equipment in signal connection with the inspection robot (2);
patrol and examine robot (2) including with patrol and examine the running gear that track (1) is connected and set up the detection mechanism in the running gear bottom, supervisory equipment respectively with running gear and detection mechanism signal connection.
2. The industrial production inspection system according to claim 1, wherein the inspection track (1) is formed by sequentially splicing multiple sections of connecting plates, the connecting plates are of I-shaped structures, the walking mechanism comprises a base (3) and walking wheels (4) arranged at the top of the base (3), the walking wheels (4) are arranged on two sides of the connecting plates relatively and are in contact with the upper surfaces of flanges at the bottoms of the connecting plates, and the monitoring equipment drives and controls the rotation of the walking wheels (4) through main walking wheels.
3. The industrial production inspection system according to claim 2, wherein the travelling mechanism further comprises auxiliary travelling wheels (5), the auxiliary travelling wheels (5) are elastically connected with the base (3), the auxiliary travelling wheels (5) are located between the travelling wheels (4) and arranged in the same direction as the travelling wheels (4), the auxiliary travelling wheels (5) are located at the bottom of the connecting plate and contact with the lower surface of a flange at the bottom of the connecting plate, and the monitoring equipment controls the rotation of the auxiliary travelling wheels (5) through the auxiliary travelling wheels.
4. The industrial production inspection system according to claim 3, wherein the detection mechanism includes a detection table (6) connected with the base (3), a camera device (7) arranged on one side of the detection table (6), and a thermal imager (8) arranged on the other side of the detection table (6), the camera device (7) and the thermal imager (8) are arranged in the same direction, and both the camera device (7) and the thermal imager (8) are in signal connection with the monitoring device.
5. The industrial production inspection system according to claim 4, wherein obstacle avoidance radars (12) are further arranged on the base (3), the obstacle avoidance radars (12) are mounted at two opposite ends of the base (3) along the arrangement direction of the travelling mechanism, and the obstacle avoidance radars (12) are respectively in signal connection with the monitoring device, the main travelling wheel drive and the auxiliary travelling wheel drive.
6. The industrial production inspection system according to the claim 5, further comprising an inductive charging device, wherein the inductive charging device comprises a sending end (9) arranged at one side of the inspection rail (1) and a receiving end (10) arranged at the side end of the base (3), and the sending end (9) is matched with the receiving end (10).
7. The industrial production inspection system according to claim 6, wherein the sending end (9) comprises a base (91) connected with the top of the production workshop and a contact plate (93) connected with the base (91) through an elastic piece (92), the receiving end (10) is of an arc-shaped structure, the contact plate (93) and the receiving end (10) are arranged on the same side of the base (91), and the contact plate (93) is of an arc-shaped structure matched with the receiving end (10).
8. The industrial production inspection system according to claim 7, wherein cleaning blades (11) are arranged on the camera device (7) and the thermal imager (8), the cleaning blades (11) are used for cleaning corresponding image acquisition end faces of the camera device (7) and the thermal imager (8), and the monitoring equipment is in signal connection with the cleaning blades (11).
9. The industrial production inspection system according to claim 8, wherein the detection table (6) is connected with the base (3) in a lifting mode through an electric lifting rod, the detection table (6) is connected with the bottom of the electric lifting rod in a rotating mode through a steering table, the electric lifting rod is in signal connection with monitoring equipment, and the steering table is in signal connection with the monitoring equipment.
10. The industrial production inspection system according to claim 9, wherein the inspection table (6) is further provided with a smoke sensor and a temperature and humidity sensor, and the smoke sensor and the temperature and humidity sensor are in signal connection with monitoring equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222006786.0U CN218138036U (en) | 2022-08-01 | 2022-08-01 | Industrial production inspection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222006786.0U CN218138036U (en) | 2022-08-01 | 2022-08-01 | Industrial production inspection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218138036U true CN218138036U (en) | 2022-12-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222006786.0U Active CN218138036U (en) | 2022-08-01 | 2022-08-01 | Industrial production inspection system |
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| Country | Link |
|---|---|
| CN (1) | CN218138036U (en) |
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2022
- 2022-08-01 CN CN202222006786.0U patent/CN218138036U/en active Active
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