CN218136327U - Cutting device is used in aluminium bar production - Google Patents
Cutting device is used in aluminium bar production Download PDFInfo
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- CN218136327U CN218136327U CN202221711866.XU CN202221711866U CN218136327U CN 218136327 U CN218136327 U CN 218136327U CN 202221711866 U CN202221711866 U CN 202221711866U CN 218136327 U CN218136327 U CN 218136327U
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Abstract
本实用新型公开了一种铝棒生产用切割装置,涉及铝棒生产技术领域,包括工作台,所述工作台上设置有用于对铝棒固定的固定机构,所述工作台的上方设置有控制箱,所述控制箱的一侧面设置有用于调节控制箱高度的升降机构。本实用新型设计结构合理,它通过双向气缸的伸缩端可使联动板带动套管在键轴上移动,从而可对两个切割刀轮之间的间距进行调整,使得切割刀轮移动至切割位置处,并通过第二电机的输出转轴带动键轴旋转,在第二锥形齿轮、第一锥形齿轮、第三锥形齿轮和第四锥形齿轮的配合作用下,使得切割刀轮同时对铝棒的两端进行切割,能够得到合适长度和两端为平整面的铝棒,无需再次对铝棒进行二次处理。
The utility model discloses a cutting device for aluminum rod production, which relates to the technical field of aluminum rod production and comprises a workbench, on which a fixing mechanism for fixing the aluminum rod is arranged, and a control device is arranged above the workbench. Box, one side of the control box is provided with a lifting mechanism for adjusting the height of the control box. The utility model has a reasonable design structure, and the linkage plate can drive the bushing to move on the key shaft through the telescopic end of the two-way cylinder, so that the distance between the two cutting wheels can be adjusted so that the cutting wheels can move to the cutting position place, and the key shaft is driven to rotate through the output shaft of the second motor, and under the cooperation of the second bevel gear, the first bevel gear, the third bevel gear and the fourth bevel gear, the cutter wheel simultaneously The two ends of the aluminum rod are cut to obtain an aluminum rod with a suitable length and flat ends at both ends, without the need for secondary processing of the aluminum rod.
Description
技术领域technical field
本实用新型涉及铝棒生产技术领域,具体是一种铝棒生产用切割装置。The utility model relates to the technical field of aluminum bar production, in particular to a cutting device for aluminum bar production.
背景技术Background technique
铝棒是铝产品的一种,铝棒的熔铸包括熔化、提纯、除杂、除气、除渣与铸造过程,铝棒在生产中会为了控制铝棒的长度对铝棒进行切割处理,而传统的切割装置大多是通过切割轮对固定状态下铝棒的一端进行切割处理,虽达到了对铝棒切割的目的,但是,在对铝棒进行计量定位时,常会因铝棒的两端均为毛刺面,而导致铝棒需进行二次切割处理才可进行精准测量,不仅加工效率较低,而且极易出现首次切割长度过大而导致无法二次切割的现象。为此,我们提供了一种铝棒生产用切割装置解决以上问题。Aluminum rod is a kind of aluminum product. The melting and casting of aluminum rod includes melting, purification, impurity removal, degassing, slag removal and casting process. During the production of aluminum rod, the aluminum rod will be cut to control the length of the aluminum rod. Most of the traditional cutting devices use the cutting wheel to cut one end of the aluminum rod in a fixed state. Although the purpose of cutting the aluminum rod is achieved, when the aluminum rod is measured and positioned, it is often caused by the unevenness of the two ends of the aluminum rod. Because of the burr surface, the aluminum rod needs to be cut twice to measure accurately. Not only is the processing efficiency low, but it is also very easy for the first cut to be too long, resulting in the failure of the second cut. For this reason, we provide a cutting device for the production of aluminum rods to solve the above problems.
实用新型内容Utility model content
一)解决的技术问题1) Solved technical problems
本实用新型的目的就是为了弥补现有技术的不足,提供了一种铝棒生产用切割装置。The purpose of the utility model is to provide a cutting device for the production of aluminum rods in order to make up for the deficiencies of the prior art.
二)技术方案2) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种铝棒生产用切割装置,包括工作台,所述工作台上设置有用于对铝棒固定的固定机构,所述工作台的上方设置有控制箱,所述控制箱的一侧面设置有用于调节控制箱高度的升降机构。In order to achieve the above purpose, the utility model provides the following technical solutions: a cutting device for aluminum rod production, including a workbench, a fixing mechanism for fixing the aluminum rod is arranged on the workbench, and a A control box, one side of the control box is provided with a lifting mechanism for adjusting the height of the control box.
所述升降机构包括调节箱,所述调节箱固定连接于工作台的上表面,所述调节箱的内部开设有移动槽,所述调节箱的上表面安装有第一电机,所述第一电机的输出转轴贯穿调节箱的上表面并固定连接有丝杆,所述丝杆的外表面螺纹连接有滑块,且滑块滑动连接于移动槽的内部,所述滑块远离调节箱的一端固定连接于控制箱的外表面。The lifting mechanism includes an adjustment box, the adjustment box is fixedly connected to the upper surface of the workbench, the inside of the adjustment box is provided with a moving slot, the upper surface of the adjustment box is equipped with a first motor, and the first motor The output shaft of the output shaft runs through the upper surface of the adjustment box and is fixedly connected with a screw rod. The outer surface of the screw rod is threaded with a slider, and the slider is slidably connected to the inside of the moving groove. The end of the slider away from the adjustment box is fixed. Attached to the outer surface of the control box.
所述控制箱的内部设置有用于切割的驱动机构,所述驱动机构包括第二电机,所述第二电机安装于控制箱的外表面,所述第二电机的输出转轴固定连接有键轴,所述键轴的外表面滑动连接有两个套管,所述套管的外表面均转动连接有联动板,两个所述套管的外表面均固定连接有第二锥形齿轮,两个所述联动板上均转动连接传动杆,所述传动杆的两端分别固定连接有第一锥形齿轮和第三锥形齿轮,所述联动板的内部转动连接有旋转杆,所述旋转杆的两端分别固定连接有第四锥形齿轮和切割刀轮。The inside of the control box is provided with a drive mechanism for cutting, the drive mechanism includes a second motor, the second motor is installed on the outer surface of the control box, the output shaft of the second motor is fixedly connected with a key shaft, The outer surface of the key shaft is slidingly connected with two sleeves, the outer surfaces of the sleeves are both rotatably connected with a linkage plate, the outer surfaces of the two sleeves are fixedly connected with a second bevel gear, and the two The linkage plates are all rotatably connected to the transmission rods, the two ends of the transmission rods are respectively fixedly connected with the first bevel gear and the third bevel gear, and the inside of the linkage plate is rotatably connected with a rotation rod, and the rotation rod The two ends are fixedly connected with the fourth bevel gear and the cutter wheel respectively.
所述控制箱的上表面安装有双向气缸,所述双向气缸的两端分别与两个联动板固定连接。A two-way air cylinder is installed on the upper surface of the control box, and two ends of the two-way air cylinder are respectively fixedly connected with two linkage plates.
进一步的,所述固定机构包括下固定件、上固定件和两个单向气缸,所述下固定件固定连接于工作台上表面的中心,两个所述单向气缸均安装于工作台的上表面,且两个单向气缸分别位于下固定件的两侧,两个所述单向气缸的伸缩端分别于上固定件底面的两端固定连接。Further, the fixing mechanism includes a lower fixing piece, an upper fixing piece and two one-way cylinders, the lower fixing piece is fixedly connected to the center of the upper surface of the workbench, and the two one-way cylinders are installed on the center of the workbench The upper surface, and two one-way cylinders are respectively located on both sides of the lower fixing part, and the telescopic ends of the two one-way cylinders are respectively fixedly connected to the two ends of the bottom surface of the upper fixing part.
进一步的,所述第一锥形齿轮与所述第二锥形齿轮相啮合,所述第三锥形齿轮与所述第四锥形齿轮相啮合。Further, the first bevel gear meshes with the second bevel gear, and the third bevel gear meshes with the fourth bevel gear.
三)有益效果:Three) beneficial effect:
与现有技术相比,该铝棒生产用切割装置具备如下有益效果:Compared with the prior art, the cutting device for aluminum rod production has the following beneficial effects:
本实用新型通过切割刀轮、升降机构、驱动机构和双向气缸之间的配合设置,通过双向气缸的伸缩端可使联动板带动套管在键轴上移动,从而可对两个切割刀轮之间的间距进行调整,使得切割刀轮移动至切割位置处,并通过第二电机的输出转轴带动键轴旋转,在第二锥形齿轮、第一锥形齿轮、第三锥形齿轮和第四锥形齿轮的配合作用下,可使两个旋转杆分别同时带动两个切割刀轮旋转,使得切割刀轮同时对铝棒的两端进行切割,能够得到合适长度和两端为平整面的铝棒,无需再次对铝棒进行二次处理,不仅加工效率较高,而且精度较高。The utility model is set through the cooperation between the cutting wheel, the lifting mechanism, the driving mechanism and the two-way cylinder. Through the telescopic end of the two-way cylinder, the linkage plate can drive the casing to move on the key shaft, so that the two cutting wheels can be adjusted. Adjust the distance between them, so that the cutting wheel moves to the cutting position, and the output shaft of the second motor drives the key shaft to rotate, and the second bevel gear, the first bevel gear, the third bevel gear and the fourth bevel gear Under the cooperative action of the bevel gear, the two rotating rods can drive the two cutting wheels to rotate at the same time, so that the cutting wheels can cut both ends of the aluminum rod at the same time, and the aluminum rod with a suitable length and two ends can be obtained. There is no need to carry out secondary treatment on the aluminum rod again, which not only has high processing efficiency, but also has high precision.
附图说明Description of drawings
图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;
图2为本实用新型剖视图的立体图;Fig. 2 is the perspective view of the sectional view of the utility model;
图3为本实用新型图2中A处结构的放大示意图。Fig. 3 is an enlarged schematic diagram of the structure at A in Fig. 2 of the present invention.
图中:1、工作台;2、下固定件;3、单向气缸;4、上固定件;5、控制箱; 6、切割刀轮;7、升降机构;71、调节箱;72、移动槽;73、第一电机;74、丝杆;75、滑块;8、驱动机构;80、第二电机;81、键轴;82、第一锥形齿轮; 83、套管;84、联动板;85、第二锥形齿轮;86、传动杆;87、第三锥形齿轮; 88、旋转杆;89、第四锥形齿轮;9、双向气缸。In the figure: 1. Working table; 2. Lower fixing part; 3. One-way cylinder; 4. Upper fixing part; 5. Control box; 6. Cutting wheel; 7. Lifting mechanism; 71. Adjusting box; 72. Moving Slot; 73, the first motor; 74, screw mandrel; 75, slider; 8, drive mechanism; 80, the second motor; 81, key shaft; 82, the first bevel gear; 83, bushing; 84, linkage Plate; 85, second bevel gear; 86, transmission rod; 87, third bevel gear; 88, rotating rod; 89, fourth bevel gear; 9, two-way cylinder.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-3所示,本实用新型提供一种技术方案:一种铝棒生产用切割装置,包括工作台1,工作台1上设置有用于对铝棒固定的固定机构,固定机构包括下固定件2、上固定件4和两个单向气缸3,下固定件2固定连接于工作台1上表面的中心,两个单向气缸3均安装于工作台1的上表面,且两个单向气缸3分别位于下固定件2的两侧,两个单向气缸3的伸缩端分别于上固定件4底面的两端固定连接,工作台1的上方设置有控制箱5,控制箱5的一侧面设置有用于调节控制箱5高度的升降机构7。As shown in Figures 1-3, the utility model provides a technical solution: a cutting device for aluminum rod production, including a workbench 1, on which a fixing mechanism for fixing aluminum rods is arranged, and the fixing mechanism includes the following The
下固定件2的上表面和上固定件4的底面均开设有弧形槽,可利用弧形槽将铝棒放置于下固定件2与上固定件4之间,并通过单向气缸3的伸缩端可推动上固定件4进行移动,方便工人对铝棒进行固定和拿取。Both the upper surface of the
升降机构7包括调节箱71,调节箱71固定连接于工作台1的上表面,调节箱71的内部开设有移动槽72,调节箱71的上表面安装有第一电机73,第一电机73的输出转轴贯穿调节箱71的上表面并固定连接有丝杆74,丝杆74的外表面螺纹连接有滑块75,且滑块75滑动连接于移动槽72的内部,滑块75远离调节箱71的一端固定连接于控制箱5的外表面。
第一电机73为现有结构,其输出转轴可进行正反转旋转,通过第一电机73 的输出转轴带丝杆74旋转,可使滑块75在移动槽72的内部移动,从而可对控制箱5的高度进行调整。The
控制箱5的内部设置有用于切割的驱动机构8,驱动机构8包括第二电机80,第二电机80安装于控制箱5的外表面,第二电机80的输出转轴固定连接有键轴81,键轴81的外表面滑动连接有两个套管83,套管83的外表面均转动连接有联动板84,两个套管83的外表面均固定连接有第二锥形齿轮85,两个联动板84上均转动连接传动杆86,传动杆86的两端分别固定连接有第一锥形齿轮82和第三锥形齿轮87,联动板84的内部转动连接有旋转杆88,旋转杆88 的两端分别固定连接有第四锥形齿轮89和切割刀轮6,第一锥形齿轮82与第二锥形齿轮85相啮合,第三锥形齿轮87与第四锥形齿轮89相啮合。The inside of the
控制箱5的内部有能够对联动板84导向的槽,并且控制箱5的上表面也开设有与联动板84相适配的槽,键轴81为现有技术,具体为外表面设置有凸起的杆,通过第二电机80的输出转轴带动键轴81旋转,可使套管83在联动板84 的内部旋转,并在第二锥形齿轮85、下固定件2、第三锥形齿轮87和第四锥形齿轮89的配合作用下,使旋转杆88在联动板84的内部旋转,实现了同时驱动两个切割刀轮6旋转的目的。The inside of the
控制箱5的上表面安装有双向气缸9,双向气缸9的两端分别与两个联动板 84固定连接,双向气缸9为现有结构,为具备两个伸缩端的气缸,通过双向气缸9的伸缩端可推动联动板84在控制箱5的内部移动,能够对两个切割刀轮6 之间的间距进行调整,并且本实用新型还具备能够对双向气缸9伸缩端精准控制的控制器,控制器与双向气缸9之间的连接和控制为现有技术,不作详述。The upper surface of
工作原理:首先,将铝棒放置在下固定件2的上表面,并启动单向气缸3,使单向气缸3的伸缩端带动上固定件4向下移动,可将铝棒固定在下固定件2 与上固定件4之前,然后,启动双向气缸9,使双向气缸9的伸缩端通过联动板 84带动套管83在键轴81上移动,能够对两个切割刀轮6之间的间距进行调整,使得两个切割刀轮6之间的距离为工人所需要铝棒的长度,然后,启动第二电机80,使第二电机80的输出转轴带动键轴81旋转,可使套管83在联动板84 的内部旋转,并在第二锥形齿轮85、下固定件2、第三锥形齿轮87和第四锥形齿轮89的配合作用下,使旋转杆88在联动板84的内部旋转,能够同时对两个切割刀轮6进行驱动旋转,最后,启动第一电机73,使第一电机73的输出转轴带丝杆74旋转,可使滑块75在移动槽72的内部移动,从而可对控制箱5的高度进行调整,进而使切割刀轮6在旋转状态下对铝棒进行切割,能够得到合适长度和两端为平整面的铝棒,无需再次对铝棒进行二次处理,不仅加工效率较高,而且精度较高。Working principle: First, place the aluminum rod on the upper surface of the
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Granted publication date: 20221227 |
