CN218136286U

CN218136286U - Energy-conserving aluminum product apparatus for producing

Info

Publication number: CN218136286U
Application number: CN202222169496.8U
Authority: CN
Inventors: 王旭航
Original assignee: Guizhou Mingheng New Material Co ltd
Current assignee: Guizhou Mingheng New Material Co ltd
Priority date: 2022-08-17
Filing date: 2022-08-17
Publication date: 2022-12-27
Anticipated expiration: 2032-08-17

Abstract

The scheme discloses an energy-saving aluminum product production device of an aluminum plate production technology, which comprises a straightening part, a cutting part and a first motor, wherein the cutting part is positioned on one side of the straightening part and comprises two side plates and a horizontal measuring instrument, the horizontal measuring instrument is positioned above a transportation channel and is arranged on one side close to the straightening part, a cutting machine assembly is arranged on one side of a transmission roller close to the straightening part, two rotating shafts are arranged above the transmission roller, one end of each rotating shaft is fixedly connected with the output end of the first motor, a plurality of chain wheels are fixedly connected onto the two rotating shafts, a chain is matched between the two chain wheels of different rotating shafts, and a plurality of clamping pieces are equidistantly arranged on the chain; this scheme utilizes a motor to drive the sprocket and rotates and utilizes the clamping piece clamp to get aluminum plate when, through the automatic measure of levelling instrument to aluminum plate plane degree, realizes the equidistance through the distance between two clamping pieces and measures and utilize the cutting machine subassembly to cut it, once cuts polylith aluminum plate, has practiced thrift the time, improves cutting efficiency.

Description

Energy-conserving aluminum product apparatus for producing

Technical Field

The utility model belongs to the technical field of aluminum plate production, in particular to energy-conserving aluminum product apparatus for producing.

Background

The aluminum plate is a product manufactured by mixing aluminum and other alloy elements; at present in aluminum plate equidistance cutting process, need the manual work to rule, promote the cutter by a plurality of pneumatic cylinders or cylinder again and find the location, and then realize the equidistance cutting, the consumer that this kind of cutting device used is more, still need the controller to control equipment such as cylinder, the circuit connection that relates is complicated, it is big to consume the electric quantity, not enough energy-concerving and environment-protective, for solving above-mentioned problem, application number CN202022330766.X's patent discloses an aluminum product distance cuts energy-concerving and environment-protective device, including the processing platform, processing bench top and be close to left central position department fixedly connected with feeding frame, the equal threaded connection in central authorities at feeding frame front and the back has quick detach bolt, processing bench top and the central position department that is close to the right side has seted up the direction spout, the inside sliding connection of direction spout has the slider, the left side fixedly connected with locating plate at slider top, this scheme is when using, confirm the position of locating plate earlier, and then confirm the cutting distance, twist the quick detach bolt through the manual work and be used for fixed aluminum plate, then cut, but because need the manual work to twist the quick detach bolt, can's cutting when unable realization is not high to a plurality of aluminum plate, processing efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model provides an energy-conserving aluminum product apparatus for producing can realize carrying out the equidistance cutting to a plurality of aluminum plates simultaneously.

The energy-saving aluminum product production device comprises a straightening part, wherein the straightening part comprises a straightening machine and a conveying device for conveying an aluminum plate;

the cutting part is positioned on one side of the straightening part, the cutting part comprises two side plates, a plurality of horizontal measuring instruments and a plurality of baffle plates, a plurality of transmission rollers are rotatably connected between the two side plates, the transmission rollers are inserted into the baffle plates and are rotatably connected with the baffle plates, a conveying channel is formed between every two baffle plates, a support frame is arranged at the bottom end of each baffle plate, a cutting machine assembly used for cutting an aluminum plate is arranged on one side, close to the straightening part, of each transmission roller, two rotating shafts rotatably connected with the side plates are arranged above the transmission rollers, one end of one rotating shaft is fixedly connected with the output end of one motor, a plurality of chain wheels are fixedly connected onto the two rotating shafts, chains are matched between the two chain wheels of different rotating shafts, every two chains are in one group, the group number of the two chains corresponds to the number of the conveying channels, a plurality of clamping pieces for laterally clamping the aluminum plate are equidistantly arranged on the chains, the clamping pieces on every two chains are in the same position, the aluminum plate is clamped by the two clamping pieces, and the horizontal distance between the two clamping pieces on the same chain is the cutting length of the aluminum plate;

horizontal measuring instrument is located transportation channel's top and sets up in the one side that is close to the alignment portion, and horizontal measuring instrument contacts with aluminum plate, and horizontal measuring instrument's quantity corresponds with transportation channel's quantity, fixedly connected with mounting bracket on the horizontal measuring instrument, and mounting bracket fixed connection is between two curb plates.

The working principle and the technical effect of the scheme are as follows: according to the scheme, after a plurality of aluminum plates are straightened by the straightening machine, the conveying device is started to convey the aluminum plates to the cutting part at the same time, the cutting machine assembly is firstly utilized to cut the end portion of the aluminum plate damaged by the straightening machine, then the first motor is started and the conveying device is closed, the first motor drives the chain wheel to rotate, the clamping piece on the chain moves along with the chain, the chain transmission and the clamping piece are utilized to clamp the aluminum plate to move on the transmission roller, when the latter clamping piece and the former clamping piece are positioned on the same horizontal plane, the first motor is stopped and the cutting machine assembly is utilized to cut the aluminum plate, a plurality of aluminum plates are cut at one time, the time is saved, the cutting efficiency is improved, the distance between the two clamping pieces on the chain is utilized to automatically measure the aluminum plate, automation is realized, the manual input is reduced, the cutter is prevented from being pushed by a plurality of hydraulic cylinders or air cylinders to be used for alignment and positioning, the number of electric equipment is reduced, and the electric energy is saved; in the process that the aluminum plate enters the cutting part, the aluminum plate is in contact with the horizontal measuring instrument, so that the flatness of the aluminum plate can be automatically measured in the movement, and the workload of personnel is reduced.

Furthermore, the level gauge comprises a sensor and a rubber pad fixed on one side of the sensor, and the sensor adopts a pressure sensor. Set up the aim at protection sensor of rubber pad, this scheme passes through aluminum plate and rubber pad when the contact, utilizes the sensor to measure the measurement that aluminum plate realized the aluminum plate plane degree to the extrusion force of rubber pad.

Further, the clamping piece includes L shape dead lever and many turning push rods, one end and one of them chain link fixed connection of L shape dead lever, L shape dead lever other end fixedly connected with storage cylinder, it has a plurality of tight poles to articulate on the wall body of storage cylinder's open end, the free end of tight pole is fixed with the clutch blocks, one side of storage cylinder is provided with the opening, the one end of many turning push rods passes the opening and extends to the storage cylinder inside, the other end of many turning push rods passes adjacent chain link and extends to the chain inside, the one side fixedly connected with push rod that many turning push rods are close to tight pole, it has a plurality of application of force poles to articulate on the push rod, the free end of application of force pole is articulated with tight pole, be fixed with the spring between one side that many turning push rods kept away from the push rod and the storage cylinder, can promote many turning push rods and utilize application of force pole to push open when the teeth of a cogwheel and chain meshing, realize pushing open the tight pole of aluminum plate open. When the teeth of a cogwheel of this scheme through the sprocket and the meshing of chain, the teeth of a cogwheel promotes many turning push rod motion and extension spring, many turning push rod promote the push rod and utilize application of force pole extrusion clamping lever to open, make clutch block and aluminum plate contactless on the clamping lever, thereby realize the unclamping to aluminum plate, when the teeth of a cogwheel of sprocket does not mesh with the chain, the spring shrink, when many turning push rod pulling push rod resets, application of force pole pull back clamping lever, make clutch block and aluminum plate contactless, thereby the realization is tight to aluminum plate's clamp.

Further, the cutting machine assembly comprises a guide seat fixed on the ground and a second motor fixed at one end of the guide seat, a groove is formed in the guide seat, a lead screw is connected in the groove in a rotating mode, one end of the lead screw is fixedly connected with the output end of the second motor, a moving block is connected to the lead screw in a threaded mode, a cutting machine body is fixedly connected to the moving block, and a blade of the cutting machine body is aligned to a clamping piece close to one side of the straightening portion. According to the scheme, the cutting machine body is started, the second motor is utilized to drive the lead screw to rotate, and the moving block drives the cutting machine body to move along the lead screw, so that the aluminum plate is cut; the blade of the cutting machine body is aligned with the clamping piece close to one side of the straightening portion, and the accuracy of cutting the aluminum plate is guaranteed.

Further, still include a plurality of stoppers, the stopper is located the baffle, and when the cutting machine subassembly cut aluminum plate, the stopper radially injectd aluminum plate. Because the cutting machine subassembly when cutting aluminum plate, can produce radial thrust to aluminum plate, utilize the stopper to prevent that aluminum plate from shifting when the cutting from influencing cutting accuracy.

Further, still include PLC control system, PLC control system and a motor, no. two motors and sensor electric connection number, when two clamping pieces on same chain press from both sides tightly simultaneously, PLC control system control a motor stall to control No. two motor movements. This scheme passes through PLC control system to a motor and No. two motors to realize automatic, feed back information to PLC control system through the sensor, make things convenient for the staff to know aluminum plate's quality in real time.

Furthermore, every two chain links of the chain are in a group, a screw is fixed on one chain link of each group, the screw is in threaded fit with the L-shaped fixed rod, a groove is formed in the other chain link, and the sliding groove is used for being matched with the multi-corner push rod. Through screw rod and dead lever threaded connection, make things convenient for dismouting clamping piece and do benefit to the adjustment and press from both sides the distance to aluminum plate's clamp, conveniently cut the aluminum plate of different length.

Drawings

FIG. 1 is a schematic structural view of an embodiment 1 of an energy-saving aluminum production apparatus of the present invention;

FIG. 2 is a left side view of FIG. 1;

FIG. 3 is a top view of the clamping member in combination with the chain;

FIG. 4 is a side view of the clamping member in combination with the chain;

fig. 5 is a top view of an energy-saving aluminum product manufacturing apparatus according to embodiment 2 of the present invention, in which a clamping member is combined with a chain.

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: the cutting part 1, the side plate 11, the first motor 12, the rotating shaft 121, the chain wheel 122, the chain 123, the driving roller 13, the baffle 131, the clamping piece 14, the L-shaped fixing rod 141, the storage barrel 142, the spring 143, the push rod 144, the clamping rod 145, the friction block 146, the force application rod 147, the multi-corner push rod 148, the horizontal measuring instrument 2, the mounting rack 21, the sensor 22, the rubber pad 23, the PLC control system 3, the cutting machine assembly 4, the second motor 41, the guide seat 42, the moving block 43, the cutting machine body 44, the lead screw 45, the straightening part 5, the conveying device 51, the straightening machine 52 and the limiting block 6.

Example 1, as shown in fig. 1-4: an energy-saving aluminum product production device comprises a straightening part 5, a cutting part 1 and a first motor 12, wherein the straightening part 5 comprises a straightening machine 52 and a conveying device 51, and the conveying device 51 adopts a roller conveying mode in the prior art; the cutting part 1 is located on one side of the straightening part 5, the cutting part 1 comprises two side plates 11, a plurality of horizontal measuring instruments 2 and a plurality of baffle plates 131, a plurality of transmission rollers 13 are rotatably connected between the two side plates 11, the transmission rollers 13 penetrate through the baffle plates 131 and are rotatably connected with the baffle plates 131, a transportation channel is formed between every two baffle plates 131, a support frame is arranged at the bottom end of each baffle plate 131, a cutting machine assembly 4 for cutting an aluminum plate is arranged on one side, close to the straightening part 5, of each transmission roller 13, the cutting machine assembly 4 comprises a guide seat 42 fixed on the ground and a second motor 41 fixed at one end of the guide seat, a groove is formed in each guide seat 42, a lead screw 45 is rotatably connected in each groove, one end of the lead screw 45 is fixedly connected with the output end of the second motor 41, a moving block 43 is connected to the lead screw 45 through threads, and a cutting machine body 44 is fixedly connected to the moving block 43; two rotating shafts 121 rotatably connected with the side plates 11 are arranged above the driving roller 13, one end of one rotating shaft 121 is fixedly connected with the output end of the first motor 12, a plurality of chain wheels 122 are fixedly connected onto the two rotating shafts 121, chains 123 are matched between the two chain wheels 122 of different rotating shafts 121, every two chains 123 are in a group, the number of the groups corresponds to the number of the conveying channels, three clamping pieces 14 used for clamping aluminum plates are equidistantly arranged on the chains 123, the positions of the clamping pieces 14 on every two chains 123 are the same, the clamping pieces 14 clamp the aluminum plates laterally relative to the two clamping pieces 14, the distance between the two clamping pieces 14 located at the horizontal section of the chains 123 is the cutting distance of the aluminum plates, the blades of the cutting machine body 44 are aligned with the clamping pieces 14 close to one side of the straightening portion 5, and after the cutting machine body 44 cuts the aluminum plates, the clamping pieces 14 aligned with the cutting machine body 44 provide clamping force for the subsequent aluminum plates.

Horizontal measuring instrument 2 is located transportation channel's top and sets up in the one side of being close to alignment portion 5, and horizontal measuring instrument 2's quantity corresponds with transportation channel's quantity, and horizontal measuring instrument 2 includes sensor 22 and fixes rubber pad 23 in its one side, and rubber pad 23 contacts with aluminum plate, fixedly connected with mounting bracket 21 on the sensor 22, and mounting bracket 21 fixed connection is between two curb plates 11.

The clamping piece 14 comprises an L-shaped fixing rod 141 and a multi-corner push rod 148, one end of the L-shaped fixing rod 141 is fixedly connected with one chain link of the chain, the other end of the L-shaped fixing rod is fixedly connected with a receiving cylinder 142, a plurality of clamping rods 145 are hinged to the wall body of the opening end of the receiving cylinder 142, a friction block 146 is fixed to the free end of each clamping rod 145, one side of the receiving cylinder 142 is provided with an opening, one end of the multi-corner push rod 148 penetrates through the opening and extends into the receiving cylinder 142, the other end of the multi-corner push rod 148 penetrates through the adjacent chain links and extends into the chain 123, a push rod 144 is fixedly connected to one side, close to the clamping rods 145, of the multi-corner push rod 148, a plurality of force applying rods 147 are hinged to the push rod 144, a spring 143 is fixed between one side, far away from the push rod 144, of the multi-corner push rod 148 and the receiving cylinder 142, when the gear teeth of the chain wheel are meshed with the chain 123, the multi-corner push rod 148 can push the clamping rods 145, and release the aluminum plates 147.

Still include a plurality of stoppers 6, stopper 6 is located baffle 131, and when cutting machine subassembly 4 cut aluminum plate, stopper 6 radially injectd aluminum plate

The chain clamping device further comprises a PLC control system 3, the PLC control system 3 is electrically connected with the first motor 12, the second motor 41 and the sensor 22, when the two clamping pieces 14 on the same chain 123 are clamped simultaneously, the PLC control system 3 controls the first motor 12 to stop rotating and controls the second motor 41 to move. This scheme is passed through PLC control system 3 to a motor 12 and No. two motors 41 to realize automatic, feed back information to PLC control system 3 through sensor 22, make things convenient for the staff to know aluminum plate's quality in real time.

Example 2, the difference from example 1 is shown in fig. 5: every two chain links of the chain 123 are in a group, one chain link of each group is fixed with a screw, the screw is in threaded fit with the L-shaped fixed rod 141, the other chain link is provided with a slot, and the slot is used for being matched with the multi-corner push rod 148. Through screw rod and dead lever threaded connection, make things convenient for dismouting clamping piece 14 and do benefit to the adjustment and press from both sides the distance to aluminum plate's clamp, conveniently cut the aluminum plate of different length.

Taking example 2 as an example, the specific implementation manner is as follows: firstly, the clamping piece 14 is conveniently assembled and disassembled through the screw rod and the fixed rod in threaded connection, the clamping distance of the aluminum plate is conveniently adjusted, and the aluminum plates with different lengths are conveniently cut, in the scheme, after the aluminum plates are straightened through the straightening machine 52, the straightening machine 52 is moved aside, the conveying device 51 is started to simultaneously convey the aluminum plates to the cutting part 1 and enter the conveying channel, then the conveying device 51 is closed, the end parts of the aluminum plates, which are crushed by the straightening machine 52, are cut off through the cutting machine component 4, the first motor 12 is started through the PLC control system 3, the first motor 12 drives the chain wheel 122 to rotate, the clamping piece 14 on the chain 123 moves, in the process, when the gear teeth of the chain wheel are meshed with the chain 123, the gear teeth of the chain wheel push the multi-turning-angle push rod 148 push rod 144 pushes the clamping rod 145 to open through the force applying rod 147, so that the friction block 146 on the clamping rod 145 is not contacted with the aluminum plate, the clamping of the aluminum plate is loosened, when the gear teeth of the chain wheel are not meshed with the chain 123, the spring 143 is contracted, the multi-turning push rod 148 pulls the clamping rod 148, the clamping rod 147 is pulled, and the aluminum plate 145 is returned, so that the aluminum plate is clamped, and the aluminum plate 145 is clamped, and the aluminum plate is clamped, so that the aluminum plate is clamped; the chain 123 is used for transmission, the clamping piece 14 is used for clamping an aluminum plate to move on the transmission roller 13, until the next clamping piece 14 and the previous clamping piece 14 are located on the same horizontal plane, the PLC control system 3 stops the first motor 12 and starts the second motor 41 and the cutting machine body 44, the second motor 41 drives the lead screw 45 to rotate, and the moving block 43 drives the cutting machine body 44 to move along the lead screw 45, so that the aluminum plate is cut, a plurality of aluminum plates are cut at one time, the time is saved, the cutting efficiency is improved, the distance between the two clamping pieces 14 on the chain 123 is used for automatically measuring the aluminum plate, the automation is realized, the condition that a plurality of hydraulic cylinders or air cylinders are used for pushing a cutter to find the position is avoided, the number of electric equipment is reduced, and the electric energy is saved; in the process that the aluminum plate enters the cutting part 1, when the aluminum plate is in contact with the rubber pad 23, the sensor 22 is used for measuring the extrusion force of the aluminum plate to the rubber pad 23, so that the flatness of the aluminum plate can be automatically measured in the movement, and the workload of personnel is reduced.

Claims

1. An energy-saving aluminum product production device, comprising: the straightening part is characterized by comprising a straightening machine and a conveying device for conveying the aluminum plate;

the cutting part comprises two side plates, a plurality of horizontal measuring instruments and a plurality of baffles, a plurality of driving rollers are rotatably connected between the two side plates, the driving rollers are inserted into the baffles and are rotatably connected with the baffles, a conveying channel is formed between every two baffles, a support frame is arranged at the bottom end of each baffle, a cutting machine assembly for cutting an aluminum plate is arranged on one side, close to the straightening part, of each driving roller, two rotating shafts rotatably connected with the side plates are arranged above the driving rollers, one end of one rotating shaft is fixedly connected with the output end of one motor, a plurality of chain wheels are fixedly connected onto the two rotating shafts, chains are matched between the two chain wheels of different rotating shafts, every two chains form one group, the group number of every two chains corresponds to the number of the conveying channel, a plurality of clamping pieces for laterally clamping the aluminum plate are arranged on the chains at equal intervals, the positions of the clamping pieces on every two chains are the same, the aluminum plates are clamped relative to the two clamping pieces, and the horizontal distance between the two clamping pieces on the same chain is the cutting length of the aluminum plate;

the level gauge is located the top of transfer passage and sets up in the one side that is close to the alignment portion, and the level gauge contacts with aluminum plate, and the quantity of level gauge corresponds with the quantity of transfer passage, fixedly connected with mounting bracket on the level gauge, and mounting bracket fixed connection is between two curb plates.

2. An energy-saving aluminum material production apparatus as recited in claim 1, wherein: the level gauge comprises a sensor and a rubber pad fixed on one side of the sensor.

3. An energy-saving aluminum material production apparatus as set forth in claim 2, wherein: the clamping piece includes L shape dead lever and many turning push rods, one end of L shape dead lever and one of them chain link fixed connection of chain, other end fixedly connected with storage cylinder, it has a plurality of tight poles of clamp to articulate on the wall body of the open end of storage cylinder, the free end of pressing from both sides tight pole is fixed with the clutch blocks, one side of storage cylinder is provided with the opening, the one end of many turning push rods passes the opening and extends to inside the storage cylinder, the other end passes adjacent chain link and extends to inside the chain, one side fixedly connected with push rod that many turning push rods are close to tight pole of clamp, it has a plurality of application of force poles to articulate on the push rod, the free end of application of force pole is articulated with tight pole of clamp, it is fixed with the spring between one side that the push rod was kept away from to many turning push rods and the storage cylinder, can promote many turning push rods and utilize the application of force pole to push away tight pole when the teeth of a cogwheel and chain meshing, realize the unclamping to aluminum plate.

4. An energy-saving aluminum material production apparatus as set forth in claim 3, wherein: the cutting machine assembly comprises a guide seat fixed on the ground and a second motor fixed at one end of the guide seat, a groove is formed in the guide seat, a lead screw is connected in the groove in a rotating mode, one end of the lead screw is fixedly connected with the output end of the second motor, a moving block is connected to the lead screw in a threaded mode, a cutting machine body is fixedly connected to the moving block, and a blade of the cutting machine body is aligned to a clamping piece close to one side of the straightening portion.

5. An energy-saving aluminum material production apparatus as set forth in claim 4, wherein: the aluminum plate cutting machine further comprises a plurality of limiting blocks, the limiting blocks are located on the baffle, and when the cutting machine assembly cuts the aluminum plate, the limiting blocks radially limit the aluminum plate.

6. An energy-saving aluminum material production apparatus as set forth in claim 5, wherein: still include PLC control system, PLC control system and a motor, no. two motors and sensor electric connection number, when two clamping pieces on same chain press from both sides tightly simultaneously, PLC control system control a motor stall to control No. two motor movements.

7. An energy-saving aluminum material production apparatus as set forth in any one of claims 3 to 6, wherein: every two chain links of the chain are in a group, a screw is fixed on one chain link of each group, the screw is in threaded fit with the L-shaped fixed rod, a groove is formed in the other chain link, and the sliding groove is used for being matched with the multi-corner push rod.