CN218135746U - Ultra-large type spherical arc plate laser groove cutting machine - Google Patents
Ultra-large type spherical arc plate laser groove cutting machine Download PDFInfo
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- CN218135746U CN218135746U CN202221981950.3U CN202221981950U CN218135746U CN 218135746 U CN218135746 U CN 218135746U CN 202221981950 U CN202221981950 U CN 202221981950U CN 218135746 U CN218135746 U CN 218135746U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 230000003044 adaptive effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 23
- 238000003754 machining Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model provides an ultra-large-scale spherical arc board laser groove cutting machine belongs to groove cutting machine technical field. The ultra-large spherical arc plate laser groove cutting machine comprises a main body mechanism, wherein the main body mechanism comprises a ground rail, the top of the ground rail is connected with a support in a sliding manner, the top of the support is connected with six industrial robots in a sliding manner, and a cutting head is fixed at one end of each six industrial robot through a bolt; the rotating mechanism is positioned on the surface of the ground rail and is matched with the six-axis industrial robot for use; the lifting mechanism is located on one side of the rotating mechanism and is matched with the rotating mechanism for use, and the number of the lifting mechanisms is two. By arranging the positioning mechanism, the rotating mechanism and the lifting mechanism to be used in a matched manner, the surface of the toothed plate can be processed in a three-dimensional manner by being matched with a six-axis industrial robot, the processing efficiency is increased in the processing process, and meanwhile, the manual working strength is reduced in the processing process.
Description
Technical Field
The utility model relates to a groove cutting machine field particularly, relates to super large-scale spherical arc board laser groove cutting machine.
Background
Along with the development of the modern machining industry, the requirements on cutting quality and precision are continuously improved, the requirements on improving production efficiency, reducing production cost and having a highly intelligent automatic cutting function are also improved, the development of a numerical control cutting machine must be adapted to the requirements on the development of the modern machining industry, the cutting machine comprises a flame cutting machine, a plasma cutting machine, a laser cutting machine, water cutting and the like, the laser cutting machine has the fastest efficiency, the highest cutting precision and the generally smaller cutting thickness, the plasma cutting machine has the very fast cutting speed, the cutting surface has a certain inclination, and the flame cutting machine is used for carbon steel materials with larger thickness.
Adding man-hour to the ball arc board, because of the four sides arc of ball arc board, whole spherical particularity, what present generally adopted is artifical marking off, the mode of artifical plasma cutting, inefficiency, the preparation time is long, cutting accuracy is low, the effect of cutting is poor, the processing personnel are many, be a technology behind the enterprise production needs completely, the ball arc board has the valve trompil, still need in addition station relocation, the operation of doing the job again, so current location effect is relatively poor, in-process at cutting and drilling will influence machining efficiency.
SUMMERY OF THE UTILITY MODEL
In order to remedy the above deficiencies, the utility model provides an overcome above-mentioned technical problem or solve the ultra-large-scale ball arc board laser groove cutting machine of above-mentioned problem at least partially.
In order to achieve the above object, the utility model provides a following technical scheme:
an ultra-large type laser groove cutting machine for spherical arc plates comprises
The device comprises a main body mechanism, a support and a cutting head, wherein the main body mechanism comprises a ground rail, the top of the ground rail is connected with the support in a sliding manner, the top of the support is connected with six industrial robots in a sliding manner, and one ends of the six industrial robots are fixed with the cutting head through bolts;
the rotating mechanism is positioned on the surface of the ground rail and is matched with the six-axis industrial robot for use;
the lifting mechanisms are positioned on one side of the rotating mechanism and are matched with the rotating mechanism for use, and the number of the lifting mechanisms is two;
the positioning mechanism is positioned in an inner cavity of the rotating mechanism, the number of the positioning mechanisms is two, the positioning mechanism comprises a first motor, the first motor is fixedly installed on the inner wall of the rotating mechanism through bolts, an output end of the first motor is fixedly provided with an electric telescopic rod through a connector, and an output end of the electric telescopic rod is fixedly provided with a positioning plate;
the arc-shaped plate is clamped between the two positioning plates.
The utility model discloses an in the embodiment, slewing mechanism includes the casing, the quantity of casing is two, and difference fixed mounting is in the both sides of ground rail, there is the second motor at the top of casing through the bolt fastening, the output of second motor runs through to the inner chamber of casing and fixed mounting has the chi post, and two relative one sides of casing are rotated and are connected with the ring gear, the surface of ring gear and the surface toothing of chi post, first motor passes through screw thread fixed mounting in the inner wall of ring gear.
The utility model discloses an in the embodiment, elevating system includes the box body, box body fixed mounting is in one side of casing, the inner wall of box body has the third motor through bolt fixed mounting, the output fixed mounting of third motor has the threaded rod, the surperficial threaded connection of threaded rod has the thread bush, one side fixed mounting of thread bush has the connecting block, one side of connecting block runs through to the outside of box body, one side fixed mounting of connecting block has the fly leaf, fly leaf sliding connection is in one side of casing, the ring gear rotates to be connected in the inner chamber of fly leaf, the bottom of ring gear is seted up flutedly, the inner wall fixed mounting of fly leaf has the pulley that uses with the recess cooperation, the pulley is located the inner chamber of recess.
The utility model discloses an in the embodiment, the bottom fixed mounting of chi post has the movable rod, the fixed surface of movable rod installs the bearing, the fixed surface of bearing inner race installs the inner wall with the casing.
The utility model discloses an in the embodiment, the movable groove has been seted up at the top of fly leaf, the movable groove uses with the cooperation of chi post.
The utility model discloses an in the embodiment, one side fixed mounting of fly leaf has the dovetail block, the quantity of dovetail block is two, the dovetail that uses with the cooperation of dovetail block is seted up to one side of casing.
The utility model discloses an in the embodiment, one side fixed mounting of thread bush has the slider, the spout that uses with the slider cooperation is seted up to the inner wall of box body.
The embodiment of the utility model provides an in, the activity hole has been seted up to one side of box body, the inner wall in activity hole uses with the surface cooperation of connecting block.
In the embodiment of the utility model, one side fixed mounting of locating plate has the self-adaptation location pad, the surface of self-adaptation location pad and the surface contact of arc.
In an embodiment of the present invention, the adaptive positioning pad is made of rubber.
The utility model provides an ultra-large type ball arc board laser groove cutting machine, its beneficial effect including:
1. through setting up slewing mechanism, can make the arc rotate at the in-process of being fixed a position to can make six industrial robot add more flexibility man-hour to the pinion rack, increase the efficiency of processing.
2. Through setting up elevating system, can adjust the height of being fixed a position back arc board to can make the high processing position who is fit for six industrial robot of arc, make six industrial robot in the more nimble stability of in-process to its processing.
3. Through setting up positioning mechanism, can reach the purpose of carrying out the location to the locating plate, the user is more convenient at the in-process of location arc, is carrying out the in-process of fixing a position the arc simultaneously and also can not lead to the surface of arc to be destroyed.
4. Through the cooperation that sets up positioning mechanism, slewing mechanism and elevating system and use, can use through the cooperation with six industrial robot and carry out the stereolithography to the surface of pinion rack, increased the efficiency of processing at the in-process of processing, reduced artificial working strength simultaneously at the in-process of processing.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings which are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained according to these drawings without inventive efforts.
Fig. 1 is a perspective view provided by an embodiment of the present invention;
fig. 2 is a partially enlarged view of a portion a in fig. 1 according to an embodiment of the present invention;
fig. 3 is a partially enlarged view of a portion B in fig. 1 according to an embodiment of the present invention;
fig. 4 is a sectional view of a partial structure provided by an embodiment of the present invention;
fig. 5 is a first perspective view of a partial structure provided in an embodiment of the present invention;
fig. 6 is a second perspective view of a partial structure according to an embodiment of the present invention.
In the figure: 100. a main body mechanism; 101. a ground rail; 102. a six-axis industrial robot; 103. an arc-shaped plate; 104. a support; 200. a rotating mechanism; 201. a housing; 202. a second motor; 203. a toothed ring; 204. a ruler column; 205. a movable rod; 206. a bearing; 300. a lifting mechanism; 301. a box body; 302. a movable plate; 303. a movable groove; 304. a dovetail block; 305. a dovetail groove; 306. a third motor; 307. a threaded sleeve; 308. a threaded rod; 309. a slider; 310. a chute; 311. a movable hole; 312. connecting blocks; 400. a positioning mechanism; 401. an electric telescopic rod; 402. positioning a plate; 403. a self-adaptive positioning pad; 404. a first motor.
Detailed Description
To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the attached drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are part of the embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-6, the present invention provides a technical solution: the ultra-large spherical arc plate laser groove cutting machine comprises a main body mechanism 100, a rotating mechanism 200, a lifting mechanism 300 and a positioning mechanism 400, wherein the main body mechanism 100 is used for cutting an arc plate 103, the rotating mechanism 200 is used for driving the arc plate 103 to rotate, the lifting mechanism 300 is used for adjusting the height of the arc plate 103, and the positioning mechanism 400 is used for positioning the arc plate 103;
the main body mechanism 100 comprises a ground rail 101, the top of the ground rail 101 is connected with a support 104 in a sliding mode, the top of the support 104 is connected with a six-axis industrial robot 102 in a sliding mode, and a cutting head is fixed to one end of the six-axis industrial robot 102 through a bolt;
the rotating mechanism 200 is positioned on the surface of the ground rail 101 and is matched with the six-axis industrial robot 102 for use;
the lifting mechanisms 300 are positioned on one side of the rotating mechanism 200 and are matched with the rotating mechanism 200 for use, and the number of the lifting mechanisms 300 is two;
the positioning mechanism 400 is located in an inner cavity of the rotating mechanism 200, the number of the positioning mechanisms 400 is two, each positioning mechanism 400 comprises a first motor 404, each first motor 404 is fixedly installed on the inner wall of the rotating mechanism 200 through a bolt, an electric telescopic rod 401 is fixedly installed at the output end of each first motor 404 through a connector, a positioning plate 402 is fixedly installed at the output end of each electric telescopic rod 401, and by arranging the positioning mechanisms 400, the purpose of positioning the positioning plate 402 can be achieved, a user can position the arc-shaped plate 103 more conveniently and quickly, and meanwhile, the surface of the arc-shaped plate 103 cannot be damaged in the process of positioning the arc-shaped plate 103;
the arc plate 103, the arc plate 103 is clamped between two positioning plates 402.
The rotating mechanism 200 comprises two shells 201, the two shells 201 are fixedly mounted on two sides of the ground rail 101 respectively, the second motor 202 is fixed to the top of each shell 201 through a bolt, the output end of each second motor 202 penetrates through the inner cavity of each shell 201 and is fixedly mounted with a ruler column 204, a toothed ring 203 is rotatably connected to one side, opposite to the two shells 201, of each shell 203, the surface of each toothed ring 203 is meshed with the surface of each ruler column 204, the first motor 404 is fixedly mounted on the inner wall of each toothed ring 203 through threads, and the arc plate 103 can rotate in the positioning process by arranging the rotating mechanism 200, so that the six-axis industrial robot 102 can be more flexible in toothed plate machining, and the machining efficiency is improved;
the bottom of the ruler column 204 is fixedly provided with a movable rod 205, the surface of the movable rod 205 is fixedly provided with a bearing 206, the ruler column 204 can be more stable in the rotating process by the matching use of the movable rod 205 and the bearing 206, the phenomenon that the ruler column 204 deflects is avoided, and the surface of the outer ring of the bearing 206 is fixedly arranged on the inner wall of the shell 201.
The lifting mechanism 300 comprises a box body 301, the box body 301 is fixedly installed on one side of the shell 201, a third motor 306 is fixedly installed on the inner wall of the box body 301 through bolts, a threaded rod 308 is fixedly installed at the output end of the third motor 306, a threaded sleeve 307 is connected to the surface of the threaded rod 308 in a threaded manner, a connecting block 312 is fixedly installed on one side of the threaded sleeve 307, one side of the connecting block 312 penetrates through the outer side of the box body 301, a movable plate 302 is fixedly installed on one side of the connecting block 312, the movable plate 302 is connected to one side of the shell 201 in a sliding manner, a toothed ring 203 is rotatably connected to the inner cavity of the movable plate 302, a groove is formed in the bottom of the toothed ring 203, a pulley matched with the groove is fixedly installed on the inner wall of the movable plate 302, and the pulley is located in the inner cavity of the groove, and the lifting mechanism 300 is arranged to adjust the height of the positioned arc-shaped plate 103, so that the height of the arc-shaped plate 103 can be suitable for the processing position of the six-axis industrial robot 102, and the six-axis industrial robot 102 can be more flexible and stable in the processing process of the six-axis industrial robot;
the movable groove 303 is formed in the top of the movable plate 302, the movable groove 303 is matched with the ruler column 204 for use, one side of the movable plate 302 is fixedly provided with two dovetail blocks 304, the number of the dovetail blocks 304 is two, one side of the shell 201 is provided with a dovetail groove 305 matched with the dovetail blocks 304 for use, the movable plate 302 can be more stable in the moving process through the matching use of the dovetail blocks 304 and the dovetail grooves 305, the movable plate cannot deflect and fall off, one side of the threaded sleeve 307 is fixedly provided with a sliding block 309, the inner wall of the box body 301 is provided with a sliding groove 310 matched with the sliding block 309 for use, the threaded sleeve 307 cannot deflect in the moving process through the matching use of the sliding block 309 and the sliding groove 310, one side of the box body 301 is provided with a movable hole 311, and the inner wall of the movable hole 311 is matched with the surface of the connecting block 312 for use.
Wherein, one side fixed mounting of locating plate 402 has self-adaptation position pad 403, and the surface of self-adaptation position pad 403 and the surface contact of arc 103, self-adaptation position pad 403 are made for the rubber material, through setting up self-adaptation position pad 403, can be at the in-process of fixing a position arc 103, can adapt to the arc 103 of different radians, can prevent simultaneously that arc 103 from being pressed from both sides the shape change at the in-process of fixing a position arc 103.
The ground rail 101, the six-axis industrial robot 102, the first motor 404, the second motor 202, the third motor 306 and the electric telescopic rod 401 are all controlled by a PLC (programmable logic controller), and the ground rail 101, the six-axis industrial robot 102, the first motor 404, the second motor 202, the third motor 306 and the electric telescopic rod 401 are all powered by an external power supply.
Specifically, the working process or working principle of the ultra-large spherical arc plate laser groove cutting machine is as follows: when the device is used, when the arc-shaped plate 103 is cut, a user places the arc-shaped plate 103 between two positioning plates 402, the PLC controls the electric telescopic rod 401, the electric telescopic rod 401 drives the positioning plates 402 to move, the positioning plates 402 move to drive the adaptive positioning pads 403 to move, the adaptive positioning pads 403 are in contact with the arc-shaped plate 103, so that the arc-shaped plate 103 can be clamped, the positioning plates 402 can be positioned, the user can more conveniently and quickly position the arc-shaped plate 103, meanwhile, the surface of the arc-shaped plate 103 cannot be damaged in the positioning process of the arc-shaped plate 103, and the stability is increased, after the arc-shaped plate 103 is positioned, the six-axis industrial robot 102 moves through the ground rail 101 to move forwards, backwards, leftwards and rightwards, so that the six-axis industrial robot 102 can move to a required position, then the arc-shaped plate 103 is subjected to three-dimensional cutting through the six-axis industrial robot 102, in the cutting process, the PLC controls the first motor 404, the second motor 202, the third motor 306 and the electric telescopic rod 306 to operate, the first motor 203 drives the electric telescopic rod 203 to rotate, the rotating toothed ring 307, so that the rotating threaded rod 203 rotates, the rotating sleeve 308 drives the rotating pulley 308, so that the rotating threaded rod 401 rotates, the rotating sleeve 308, the rotating rod 204 rotates, the rotating of the rotating threaded rod 204, the rotating rod 204, so that the rotating rod can rotate, the rotating rod 204 rotates, drive the slider 309 simultaneously and remove in the inner chamber of spout 310, the removal of connecting block 312 drives movable plate 302 and removes, because chi post 204 and ring gear 203 are connected for the meshing, the removal of movable plate 302 can drive ring gear 203 and reciprocate, thereby can drive arc 103 and reciprocate, at the in-process to pinion rack cutting and drilling, accessible PLC programming controller control first motor 404, second motor 202, third motor 306 and electric telescopic handle 401 operate according to the procedure of compiling in advance, thereby can make the pinion rack rotate to arbitrary angle, can carry out three-dimensional processing to the surface of pinion rack through the cooperation use with six industrial robot 102, the efficiency of processing has been increased at the in-process of processing, artificial working strength has been reduced at the in-process of processing simultaneously.
It should be noted that the ground rail 101, the six-axis industrial robot 102, the second motor 202, the third motor 306, the electric telescopic rod 401 and the first motor 404 are devices or apparatuses existing in the prior art, or devices or apparatuses that can be realized in the prior art, and power supply, specific components and principles thereof are clear to those skilled in the art, and therefore will not be described in detail.
Claims (10)
1. The ultra-large type laser groove cutting machine for the spherical arc plate is characterized by comprising
The main body mechanism (100) comprises a ground rail (101), a support (104) is connected to the top of the ground rail (101) in a sliding mode, a six-axis industrial robot (102) is connected to the top of the support (104) in a sliding mode, and a cutting head is fixed to one end of the six-axis industrial robot (102) through a bolt;
the rotating mechanism (200) is positioned on the surface of the ground rail (101), and the rotating mechanism (200) is matched with the six-axis industrial robot (102) for use;
the lifting mechanisms (300) are positioned on one side of the rotating mechanism (200) and are matched with the rotating mechanism (200) for use, and the number of the lifting mechanisms (300) is two;
the positioning mechanism (400) is positioned in an inner cavity of the rotating mechanism (200), the number of the positioning mechanisms (400) is two, the positioning mechanism (400) comprises a first motor (404), the first motor (404) is fixedly installed on the inner wall of the rotating mechanism (200) through a bolt, an output end of the first motor (404) is fixedly provided with an electric telescopic rod (401) through a connector, and an output end of the electric telescopic rod (401) is fixedly provided with a positioning plate (402);
the arc-shaped plate (103) is clamped between the two positioning plates (402).
2. The laser groove cutting machine for the ultra-large spherical arc plates according to claim 1, wherein the rotating mechanism (200) comprises two housings (201), the two housings (201) are fixedly mounted on two sides of the ground rail (101), the top of each housing (201) is fixedly provided with a second motor (202) through a bolt, the output end of each second motor (202) penetrates through the inner cavity of the corresponding housing (201) and is fixedly provided with a ruler column (204), one opposite side of each housing (201) is rotatably connected with a toothed ring (203), the surface of each toothed ring (203) is meshed with the surface of the ruler column (204), and the first motor (404) is fixedly mounted on the inner wall of the corresponding toothed ring (203) through a thread.
3. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 2, wherein the lifting mechanism (300) comprises a box body (301), the box body (301) is fixedly installed on one side of the shell (201), a third motor (306) is fixedly installed on the inner wall of the box body (301) through a bolt, a threaded rod (308) is fixedly installed at the output end of the third motor (306), a threaded sleeve (307) is connected to the surface of the threaded rod (308) in a threaded manner, a connecting block (312) is fixedly installed on one side of the threaded sleeve (307), one side of the connecting block (312) penetrates through the outer side of the box body (301), a movable plate (302) is fixedly installed on one side of the connecting block (312), the movable plate (302) is slidably connected to one side of the shell (201), a toothed ring (203) is rotatably connected to the inner cavity of the movable plate (302), a groove is formed in the bottom of the toothed ring (203), a pulley used in cooperation with the groove is fixedly installed on the inner wall of the movable plate (302), and the pulley is located in the inner cavity of the groove.
4. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 2, wherein a movable rod (205) is fixedly installed at the bottom of the ruler column (204), a bearing (206) is fixedly installed on the surface of the movable rod (205), and the surface of the outer ring of the bearing (206) is fixedly installed on the inner wall of the housing (201).
5. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 3, wherein a movable groove (303) is formed at the top of the movable plate (302), and the movable groove (303) is matched with the ruler column (204).
6. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 3, wherein one side of the movable plate (302) is fixedly provided with two dovetail blocks (304), and one side of the shell (201) is provided with a dovetail groove (305) matched with the dovetail blocks (304).
7. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 3, wherein a sliding block (309) is fixedly installed on one side of the threaded sleeve (307), and a sliding groove (310) matched with the sliding block (309) is formed in the inner wall of the box body (301).
8. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 3, wherein a movable hole (311) is formed in one side of the box body (301), and the inner wall of the movable hole (311) is matched with the surface of the connecting block (312).
9. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 3, wherein an adaptive positioning pad (403) is fixedly mounted on one side of the positioning plate (402), and the surface of the adaptive positioning pad (403) is in contact with the surface of the arc plate (103).
10. The laser groove cutting machine for the ultra-large spherical arc plate according to claim 9, wherein the adaptive positioning pad (403) is made of rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221981950.3U CN218135746U (en) | 2022-07-29 | 2022-07-29 | Ultra-large type spherical arc plate laser groove cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221981950.3U CN218135746U (en) | 2022-07-29 | 2022-07-29 | Ultra-large type spherical arc plate laser groove cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218135746U true CN218135746U (en) | 2022-12-27 |
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ID=84595011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221981950.3U Expired - Fee Related CN218135746U (en) | 2022-07-29 | 2022-07-29 | Ultra-large type spherical arc plate laser groove cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218135746U (en) |
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2022
- 2022-07-29 CN CN202221981950.3U patent/CN218135746U/en not_active Expired - Fee Related
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