CN218135280U - Energy-efficient aluminium alloy system of processing - Google Patents
Energy-efficient aluminium alloy system of processing Download PDFInfo
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- CN218135280U CN218135280U CN202221163721.0U CN202221163721U CN218135280U CN 218135280 U CN218135280 U CN 218135280U CN 202221163721 U CN202221163721 U CN 202221163721U CN 218135280 U CN218135280 U CN 218135280U
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- electric putter
- cutting
- aluminium alloy
- plc
- aluminum profile
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 44
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 230000005611 electricity Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000001154 acute effect Effects 0.000 abstract description 2
- 230000033764 rhythmic process Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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Abstract
The utility model discloses an efficient and energy-saving aluminum profile processing system, which relates to the technical field of aluminum profile processing and comprises an operation platform and a cutting unit; the four corners of the lower surface of the operating platform are provided with support columns, a material pushing unit, a material conveying unit, a PLC (programmable logic controller), a bracket and a cooling box are arranged on the operating platform, and the input end of the PLC is electrically connected with the output end of an external power supply; the cutting unit comprises a mounting groove, a sliding rod, first electric push rods, a sliding block, a second electric push rod, a power box, a cutting motor, a connecting shaft and a cutting knife, wherein the mounting groove and the two first electric push rods are arranged on the support; the utility model discloses can be to the acute automatic feeding of aluminium alloy, and can carry out simultaneous processing to the aluminium alloy both sides, very big improvement the production rhythm, effectively reduced the waste of production resource.
Description
Technical Field
The utility model relates to an aluminium alloy processing technology field specifically is an energy-efficient aluminium alloy system of processing.
Background
The aluminium alloy is a light metal material of wide application in fields such as building door and window, automobile, aviation, in aluminium alloy system of processing, often be with hot aluminium ingot through the extruder extrusion back, put into cooling device and cool off, then cut or drill to the aluminium alloy through follow-up device as required, current aluminium alloy system of processing is adding man-hour to the aluminium alloy, need the manual work to carry out the material loading to the aluminium alloy after the cooling, very big speed of processing has been dragged slowly, and add man-hour to the aluminium alloy when needs, can't process the both sides of aluminium alloy simultaneously, very big speed of production has dragged slowly, cause the waste of production goods and materials, for this, we provide an energy-efficient aluminium alloy system of processing.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide an energy-efficient aluminium alloy processing system, can be to the acute automatic feeding of aluminium alloy, and can carry out simultaneous processing to the aluminium alloy both sides, very big improvement the production rhythm, effectively reduced the waste of production resource, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: an efficient and energy-saving aluminum profile processing system comprises an operation table and a cutting unit;
an operation table: the four corners of the lower surface of the operating platform are provided with support columns, the operating platform is provided with a material pushing unit, a material conveying unit, a PLC (programmable logic controller), a bracket and a cooling box, and the input end of the PLC is electrically connected with the output end of an external power supply;
a cutting unit: include mounting groove, slide bar, first electric putter, slider, second electric putter, headstock, cutting motor, connecting axle and cutting knife, mounting groove and two first electric putter all set up on the support, and the flexible end of two first electric putter is link block respectively, slider sliding connection slide bar and support respectively, the slide bar sets up in the mounting groove, is provided with second electric putter on two sliders respectively, second electric putter's flexible end is connected with the headstock, be provided with the cutting motor in the headstock, the one end of the output shaft connecting axle of cutting motor, the headstock is connected in the connecting axle rotation, and the other end of connecting axle runs through the headstock and connects the cutting knife, and the output of PLC controller is connected to the input electricity of first electric putter, second electric putter and cutting motor.
Defeated material through defeated material unit, the cooler bin cools off the aluminium alloy on defeated material unit, aluminium alloy after the cooling is fixed and the material loading through pushing away the material unit, position according to aluminium alloy needs cutting process, work through PLC controller control first electric putter, first electric putter promotes the slider and removes along the slide bar, thereby make two cutting knives remove and wait to process the position, work through PLC controller control second electric putter, second electric putter drives the headstock and removes, thereby make the cutting knife contact the aluminium alloy, through PLC controller control cutting motor work, the cutting motor drives the cutting knife through the connecting axle and rotates, cut simultaneously through the both sides of two cutting knives to the aluminium alloy, production efficiency has effectively been improved.
Further, it includes pneumatic cylinder, mounting bracket, L template, rotating electrical machines, pivot, home roll and antiskid cover to push away the material unit, the pneumatic cylinder is totally two and all sets up on the operation panel, and the upper end of two pneumatic cylinders is provided with the mounting bracket, the mounting bracket rotates and connects the pivot, be provided with the home roll in the pivot, be provided with the antiskid cover on the home roll, the end connection rotating electrical machines's of pivot output shaft, the rotating electrical machines sets up on the L template, the L template sets up on the mounting bracket, and the output of PLC controller is connected to the input electricity of pneumatic cylinder and rotating electrical machines, according to the height of aluminium alloy, through the work of PLC controller control pneumatic cylinder, the pneumatic cylinder drives the mounting bracket and removes, and the mounting bracket drives the home roll and removes for the home roll contacts the aluminium alloy surface, improves the antiskid nature of home roll through the antiskid cover, and can avoid the home roll to cause the damage to the aluminium alloy surface, through the work of PLC controller control rotating electrical machines, and the rotating electrical machines drives the pivot and rotates, and drives the home roll and rotates, carries out continuous material loading through the home roll, has effectively improved production efficiency.
Further, defeated material unit includes riser and motorized pulley, the riser is totally two and all sets up on the operation panel, rotates between two risers and is connected with motorized pulley, and PLC controller's output is connected to motorized pulley's input electricity, through PLC controller control motorized pulley work, and motorized pulley carries the aluminium alloy.
Further, still include reflector panel and distancer, reflector panel and distancer set up respectively on the opposite face of two sliders, and the input of PLC controller is connected to the output electricity of distancer, and distancer transmission laser reflects the laser of transmission through the reflector panel, receives the laser after the reflection through the distancer to measure the distance between two sliders, and in conveying the measuring result into the PLC controller.
Furthermore, the aluminum profile collecting device further comprises a sliding groove and a material receiving box, the sliding groove is formed in the operating platform, the material receiving box is connected with the sliding groove in a sliding mode, the material receiving box is connected to the operating platform through the sliding groove, and the processed aluminum profiles are collected through the material receiving box.
Furthermore, the fixing plate is arranged at the lower end of the pillar, the fixing plate is provided with a screw, the fixing plate is fixed through the screw, and the pillar is supported and fixed through the fixing plate.
Compared with the prior art, the beneficial effects of the utility model are that: has the following advantages:
1. the two first electric push rods drive the sliding block to move along the sliding rod, so that the positions of the two cutting knives are adjusted, the distance between the two cutting knives is detected through the reflecting plate and the distance meter, the power box is driven to move through the second electric push rod, so that the cutting knives are in contact with the aluminum profile, the cutting motor drives the cutting knives to rotate through the connecting shaft, and the two sides of the aluminum profile are simultaneously cut through the two cutting knives, so that the speed of processing the aluminum profile is effectively increased, and the waste of production resources is reduced;
2. through the height of pneumatic cylinder adjustment mounting bracket to make the home roll carry out the pay-off to the aluminium alloy of co-altitude not, improve the antiskid nature of home roll through the antiskid cover, and can avoid the home roll to cause the damage to the aluminium alloy surface, the rotating electrical machines drives the home roll through the pivot and rotates, fix and last the material loading through home roll and defeated material unit to the aluminium alloy, thereby can effectively improve production efficiency, reduce the waste of waiting for the electric power resource, and the security when can improve the material loading.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the local cross-sectional structure of the present invention.
In the figure: the automatic feeding device comprises an operation table 1, a material pushing unit 2, a hydraulic cylinder 21, a mounting rack 22, a 23L-shaped plate, a 24-type rotating motor, a rotating shaft 25, a main roller 26, an anti-skidding sleeve 27, a cutting unit 3, a mounting groove 31, a sliding rod 32, a first electric push rod 33, a sliding block 34, a second electric push rod 35, a power box 36, a cutting motor 37, a connecting shaft 38, a cutting knife 39, a material conveying unit 4, a vertical plate 41, an electric roller 42, a PLC (programmable logic controller) 5, a support 6, a light reflecting plate 7, a distance measuring instrument 8, a sliding groove 9, a material receiving box 10, a support column 11, a fixing plate 12, screws 13 and a cooling box 14.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the present embodiment provides a technical solution: an efficient and energy-saving aluminum profile processing system comprises an operating platform 1 and a cutting unit 3;
an operation table 1: the four corners of the lower surface are provided with support columns 11, the operating platform 1 is provided with a material pushing unit 2, a material conveying unit 4, a PLC (programmable logic controller) 5, a bracket 6 and a cooling box 14, and the input end of the PLC 5 is electrically connected with the output end of an external power supply;
the cutting unit 3: include mounting groove 31, slide bar 32, first electric putter 33, slider 34, second electric putter 35, headstock 36, cutting motor 37, connecting axle 38 and cutting knife 39, mounting groove 31 and two first electric putter 33 all set up on support 6, slider 34 is connected respectively to the flexible end of two first electric putter 33, slider 34 is sliding connection slide bar 32 and support 6 respectively, slide bar 32 sets up in mounting groove 31, be provided with second electric putter 35 on two sliders 34 respectively, the flexible end of second electric putter 35 is connected with headstock 36, be provided with cutting motor 37 in the headstock 36, the one end of output shaft connection axle 38 of cutting motor 37, connecting axle 38 rotates and connects headstock 36, the other end of connecting axle 38 runs through headstock 36 and connects cutting knife 39, first electric putter 33, the output of PLC controller 5 is connected to second electric putter 35 and cutting motor 37's input electricity.
Defeated material through defeated material unit 4, cooler bin 14 cools off the aluminium alloy on defeated material unit 4, the aluminium alloy after the cooling is fixed and the material loading through pushing away material unit 2, the position of cutting processing is required according to the aluminium alloy, through the work of PLC controller 5 control first electric putter 33, first electric putter 33 promotes slider 34 and removes along slide bar 32, thereby make two cutting knife 39 remove to wait to process the position, through the work of PLC controller 5 control second electric putter 35, second electric putter 35 drives headstock 36 and removes, thereby make cutting knife 39 contact the aluminium alloy, through the work of PLC controller 5 control cutting motor 37, cutting motor 37 drives cutting knife 39 through connecting axle 38 and rotates, cut the both sides of aluminium alloy simultaneously through two cutting knife 39, production efficiency is effectively improved.
Defeated material unit 4 includes riser 41 and motorized pulley 42, and riser 41 is totally two and all sets up on operation panel 1, rotates between two risers 41 and is connected with motorized pulley 42, and PLC controller 5's output is connected to motorized pulley 42's input electricity, through PLC controller 5 control motorized pulley 42 work, and motorized pulley 42 carries the aluminium alloy.
Still include reflector panel 7 and distancer 8, reflector panel 7 and distancer 8 set up respectively on the opposite face of two sliders 34, PLC controller 5's input is connected to distancer 8's output electricity, distancer 8 transmission laser, reflect the laser of transmission through reflector panel 7, receive the laser after the reflection through distancer 8, thereby measure the distance between two sliders 34, and in advancing PLC controller 5 with the measuring result.
Still include spout 9 and material receiving box 10, spout 9 sets up on operation panel 1, and material receiving box 10 sliding connection spout 9, material receiving box 10 connect on operation panel 1 through spout 9, collect the aluminium alloy after processing through material receiving box 10.
The fixing plate 12 is arranged at the lower end of the strut 11, the screw 13 is arranged on the fixing plate 12, the fixing plate 12 is fixed through the screw 13, and the strut 11 is supported and fixed through the fixing plate 12.
The utility model provides a pair of energy-efficient aluminium alloy system of processing's theory of operation as follows: fixing a fixing plate 12 by a screw 13, supporting and fixing a pillar 11 by the fixing plate 12, slidably connecting a material receiving box 10 on an operation table 1, controlling a motor-driven roller 42 to work by a PLC controller 5, conveying an aluminum profile by the motor-driven roller 42, cooling the aluminum profile on the motor-driven roller 42 by a cooling box 14, conveying the cooled aluminum profile to a main roller 26, controlling a hydraulic cylinder 21 to work by the PLC controller 5 according to the height of the aluminum profile, driving the mounting frame 22 to move by the hydraulic cylinder 21, driving the main roller 26 to move by the mounting frame 22, enabling the main roller 26 to contact the surface of the aluminum profile, improving the anti-skid property of the main roller 26 by an anti-skid sleeve 27, and avoiding the main roller 26 from damaging the surface of the aluminum profile, controlling a rotating motor 24 to work by the PLC controller 5, driving a rotating shaft 25 to rotate by the rotating shaft 25, driving the main roller 26 to rotate by the main roller 26, continuously feeding the aluminum profile by the main roller 26, emitting laser by the range finder 8, reflecting the emitted laser by a reflector 7, receiving the reflected laser by the range finder 8, thereby measuring the distance between two sliders 34, and controlling the cutting blade 35 to move along a second push rod 34, thereby controlling the PLC controller 35 to move along a second push rod 35, controlling a push rod 35, thereby controlling a push rod 35 to control operation of the PLC controller 35, the two sides of the aluminum profile are cut simultaneously by the two cutting knives 39, and the processed aluminum profile is collected by the material receiving box 10.
It is noted that the first electric push rod 33 and the second electric push rod 35 disclosed in the above embodiments are of the type CLA-150, the hydraulic cylinder 21 is of the type HOB100, the cutting motor 37 and the rotating motor 24 are of the type BLB70-a-24, the distance measuring device 8 is of the type NK600, the electric drum 42 is of the type ZH15, and the cooling device is provided in the cooling tank 14. The PLC controller 5 controls the first electric push rod 33, the second electric push rod 35, the hydraulic cylinder 21, the cutting motor 37, the rotating motor 24 and the electric roller 42 to operate by a method commonly used in the art.
The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, and the same principle is included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an energy-efficient aluminium alloy system of processing which characterized in that: comprises an operation table (1) and a cutting unit (3);
operation table (1): the four corners of the lower surface of the operating platform are provided with support columns (11), the operating platform (1) is provided with a material pushing unit (2), a material conveying unit (4), a PLC (programmable logic controller) controller (5), a bracket (6) and a cooling box (14), and the input end of the PLC controller (5) is electrically connected with the output end of an external power supply;
cutting unit (3): include mounting groove (31), slide bar (32), first electric putter (33), slider (34), second electric putter (35), headstock (36), cutting motor (37), connecting axle (38) and cutting knife (39), mounting groove (31) and two first electric putter (33) all set up on support (6), and slider (34) are connected respectively to the flexible end of two first electric putter (33), slider (34) sliding connection slide bar (32) and support (6) respectively, slide bar (32) set up in mounting groove (31), are provided with second electric putter (35) on two slider (34) respectively, the flexible end of second electric putter (35) is connected with headstock (36), be provided with cutting motor (37) in headstock (36), the one end of the output shaft connection axle (38) of cutting motor (37), connecting axle (38) rotate and connect headstock (36), and the other end of connecting axle (38) runs through headstock (36) and connects cutting knife (39), and the PLC electric connector control input end of PLC 5) of first electric putter (33), second electric putter (35) and cutting motor (37).
2. The efficient and energy-saving aluminum profile processing system according to claim 1, characterized in that: the material pushing unit (2) comprises hydraulic cylinders (21), mounting frames (22), L-shaped plates (23), rotating motors (24), rotating shafts (25), main rollers (26) and anti-skidding sleeves (27), the hydraulic cylinders (21) are totally two and are all arranged on the operating platform (1), the mounting frames (22) are arranged at the upper ends of the two hydraulic cylinders (21), the mounting frames (22) are rotated to be connected with the rotating shafts (25), the main rollers (26) are arranged on the rotating shafts (25), the anti-skidding sleeves (27) are arranged on the main rollers (26), the output shafts of the rotating motors (24) are connected with the end portions of the rotating shafts (25), the rotating motors (24) are arranged on the L-shaped plates (23), the L-shaped plates (23) are arranged on the mounting frames (22), and the input ends of the hydraulic cylinders (21) and the rotating motors (24) are electrically connected with the output end portions of a PLC (5).
3. An efficient energy-saving aluminum profile processing system as claimed in claim 1, characterized in that: defeated material unit (4) include riser (41) and motorized pulley (42), riser (41) are totally two and all set up on operation panel (1), rotate between two risers (41) and are connected with motorized pulley (42), and the output of PLC controller (5) is connected to the input electricity of motorized pulley (42).
4. An efficient energy-saving aluminum profile processing system as claimed in claim 1, characterized in that: still include reflector panel (7) and distancer (8), reflector panel (7) and distancer (8) set up respectively on the opposite face of two slider (34), and the input of PLC controller (5) is connected to the output electricity of distancer (8).
5. An efficient energy-saving aluminum profile processing system as claimed in claim 1, characterized in that: the automatic feeding device is characterized by further comprising a sliding groove (9) and a material receiving box (10), wherein the sliding groove (9) is formed in the operating platform (1), and the material receiving box (10) is connected with the sliding groove (9) in a sliding mode.
6. The efficient and energy-saving aluminum profile processing system according to claim 1, characterized in that: the support is characterized by further comprising a fixing plate (12) and screws (13), wherein the fixing plate (12) is arranged at the lower end of the support column (11), and the screws (13) are arranged on the fixing plate (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221163721.0U CN218135280U (en) | 2022-05-13 | 2022-05-13 | Energy-efficient aluminium alloy system of processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221163721.0U CN218135280U (en) | 2022-05-13 | 2022-05-13 | Energy-efficient aluminium alloy system of processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218135280U true CN218135280U (en) | 2022-12-27 |
Family
ID=84572402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221163721.0U Expired - Fee Related CN218135280U (en) | 2022-05-13 | 2022-05-13 | Energy-efficient aluminium alloy system of processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218135280U (en) |
-
2022
- 2022-05-13 CN CN202221163721.0U patent/CN218135280U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221227 |