CN218132879U - Comma coater suitable for eliminating bubbles - Google Patents

Comma coater suitable for eliminating bubbles Download PDF

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Publication number
CN218132879U
CN218132879U CN202221474471.2U CN202221474471U CN218132879U CN 218132879 U CN218132879 U CN 218132879U CN 202221474471 U CN202221474471 U CN 202221474471U CN 218132879 U CN218132879 U CN 218132879U
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China
Prior art keywords
glue
coating
comma coater
glue solution
bubble
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CN202221474471.2U
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Chinese (zh)
Inventor
张永汉
程军
刘永春
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Zhejiang Xuyuan Optoelectronic New Material Technology Co.,Ltd.
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Zhejiang Xuyuan Optoelectronics New Materials Co ltd
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Abstract

The utility model relates to the field of coating machines, in particular to a comma coating machine suitable for eliminating bubbles, which is used for coating glue solution with fixed thickness on a membrane material and comprises a frame, a scraper, a back roller and a glue coating groove, wherein the glue coating groove is arranged on the glue facing side of the back roller, a glue coating gap is formed between the scraper and the back roller, and the glue coating gap is set to allow the membrane material and the glue solution with the set thickness to pass through; the comma coater is characterized by further comprising a bubble elimination device for reducing the viscosity of the glue solution so as to improve the ductility of the glue solution on the glue facing side, wherein the bubble elimination device at least comprises one of the following components: (i) an ultrasonic device, and (ii) a heating device. The utility model discloses can use the bigger glue solution of viscosity scope to coat, when the great glue solution of coating viscosity, can eliminate the bubble in the glue solution, prevent to produce the streak on the membrane material.

Description

Comma coater suitable for eliminating bubbles
Technical Field
The utility model relates to a coating machine technical field especially relates to a be suitable for comma coating machine of elimination bubble.
Background
The coating machine is mainly used for the surface coating process production of films, paper and the like, and the coating machine is used for coating a layer of glue, paint or printing ink with specific functions on a coiled base material, drying, curing and then rolling. The multifunctional coating head is specially used, and can realize the surface coating in various forms.
At present, the comma scraper coating method is widely used in the coating process of film materials because of simple structure and convenient operation, especially in the field of thicker coating and higher viscosity of coating liquid, the comma coating device mainly comprises a backing roll, a scraper wheel and a rubber baffle, wherein the scraper wheel mainly plays a role in metering and controlling the coating appearance, which is the key of the comma scraper coating method, the rubber baffle plays a role in controlling the amount of the coating in a rubber tank and simultaneously preventing the coating from overflowing downwards, the backing roll plays a supporting role in supporting the operation of an integral assembly and a substrate, the continuous belt on the surface of the running base film in the coating process plays a role in coating, the redundant coating is scraped by the scraper wheel, the gap between the edge of the scraper wheel and the base film is controlled to reach the preset coating thickness, more than the scraped coating returns to the rubber tank, the continuous circulation is realized in the process, the scraped redundant coating is continuously driven, the scraped redundant coating returns to the rubber tank, the continuous bubble in the rubber tank generates bubbles, especially when the bubbles in the coating is generated at high speed, and the coating is scraped by the scraper wheel, the coating surface is easy to form a strip passage to cause badness, and the production yield is also influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that the prior art is not enough to overcome, and provide a comma coating machine that can eliminate bubble in the glue solution.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a comma coater suitable for eliminating bubbles is used for coating glue solution with a fixed thickness on a membrane material and comprises a frame, a scraper, a back roller and a glue coating groove, wherein the glue coating groove is arranged on the glue facing side of the back roller, a glue coating gap is formed between the scraper and the back roller, and the glue coating gap is used for the membrane material and the glue solution with the set thickness to pass through; the comma coater further comprises a bubble removing device for removing bubbles in the glue solution, wherein the bubble removing device is at least one of the following devices: (i) an ultrasonic device, and (ii) a heating device.
The technical scheme can be further perfected as follows:
preferably, the glue coating groove comprises a lower glue baffle and two oppositely arranged side glue baffles, and the lower glue baffle and the two side glue baffles surround to form the glue coating groove. The lower rubber baffle and the side rubber baffles are both attached to the back rod.
Preferably, the bubble eliminating device comprises a heating device which is jointed on the lower glue baffle plate so as to increase the temperature of the glue solution in the glue coating tank. The bubble eliminating device further comprises an ultrasonic device, the ultrasonic device is also arranged on the lower glue baffle plate, and the ultrasonic device can crush bubbles in the glue solution through ultrasonic vibration so as to eliminate the bubbles wrapped in the glue solution.
Preferably, the bubble removing device comprises a heating device arranged in the back rod, the heating device comprises a circulation pipeline through which a high-temperature medium flows to heat the back rod, so that the temperature of the glue solution attached to the membrane material is increased by increasing the temperature of the back rod, the flowing property of the glue solution is improved, and bubbles wrapped in the glue solution are removed. The bubble eliminating device further comprises an ultrasonic device, and the ultrasonic device is arranged on the lower glue blocking plate.
Preferably, the bubble removing means comprises an ultrasonic device which is bonded to the lower dam.
Preferably, the glue coating groove is arranged on the frame in a position-adjustable mode so as to adjust the distance between the glue coating groove and the scraper.
Preferably, a stirring mechanism capable of reciprocating along the longitudinal direction of the glue coating groove is arranged above the glue coating groove.
Since the technical scheme above is adopted, the utility model discloses following beneficial effect has:
the utility model discloses a set up bubble remove device, can effectively eliminate the bubble of parcel in the glue solution to solved the technical problem that high viscosity glue solution produced the bubble easily in the coating process, wherein ultrasonic wave device can utilize ultrasonic vibration to smash the bubble of parcel in the glue solution in order to eliminate the bubble, heating device improves the flow ductility of glue solution through the heating, makes it eliminate the bubble when upwards flowing in week along the rubber roll, makes the coating machine after the improvement can be suitable for the high glue solution of viscosity.
Drawings
To illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings of the embodiments will be briefly described below, and it is obvious that the drawings in the following description only relate to some embodiments of the present invention, and are not intended to limit the present invention.
Fig. 1 is a schematic overall structure diagram of the first embodiment.
Fig. 2 is an exploded view of fig. 1.
Fig. 3 is a cross-sectional view of fig. 1.
Fig. 4 is a schematic structural diagram of the second embodiment.
Reference numerals are as follows:
1. a frame; 101. a first chute; 2. a backing roll; 3. a scraper; 4. gluing a slot; 401. a lower rubber baffle plate; 402. a side rubber blocking plate; 5. a first adjustment mechanism; 501. a first slider; 501a, a second chute; 502. a first driver; 6. a second adjustment mechanism; 601. a second slider; 602. a nut; 7. a stirring mechanism; 8. film material; 801. a tape casting process; 9. a heating device; 10. an ultrasonic device.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the art to which the invention belongs. The use of "first," "second," and similar terms in the description and in the claims does not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a," "an," or "the" and similar referents do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like are used only to indicate relative positional relationships that may change when the absolute position of the object being described changes, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Some embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Features in the embodiments described below may be combined with each other without conflict.
The first embodiment is as follows:
please refer to fig. 1-3, the utility model provides a comma coater suitable for elimination bubble for scribble the glue solution of setting thickness on membrane material 8, including frame 1, scraper 3, backing bar 2 and glue spreader 4, scraper 3 with be equipped with the rubber coating space between backing bar 2, this rubber coating space has confirmed the above-mentioned glue solution thickness of coating on membrane material 8, the rubber coating space sets up to supply membrane material 8 and the glue solution of setting for thickness to pass through, and behind membrane material 8 passed through the rubber coating space, the glue solution was attached to on membrane material 8. The glue coating groove 4 is arranged on the glue facing side of the back roll 2. The blade 3 in the present embodiment is a comma blade, and may be a blade having another shape. The comma coater further comprises a bubble eliminating device for eliminating bubbles in the glue solution, wherein the bubble eliminating device at least comprises one of the following components: (i) an ultrasonic device 10, and (ii) a heating device 9. That is, the bubble removing means may be the ultrasonic device 10 alone, the heating device 9 alone, or a combination of both. The ultrasonic device utilizes ultrasonic technology to crush the bubbles wrapped in the glue solution so as to eliminate the bubbles. Ultrasonic waves are mechanical waves of extremely short wavelength, typically shorter than 2cm (centimeters) in air. It must rely on a medium for propagation and cannot exist in a vacuum (e.g., space). The water-based ultrasonic wave generator has a longer propagation distance in water than in air, but is easy to lose in air due to the short wavelength, is easy to scatter, is not as far as audible sound and infrasonic wave, but is easy to obtain anisotropic sound energy due to the short wavelength, and can be used for cleaning, crushing stones, sterilizing and disinfecting and the like. Has a plurality of applications in medicine and industry. The utility model provides an ultrasonic wave part can directly purchase ripe accessory in market, need pay attention to select assorted power during the lectotype. The heating device 9 is used for improving the casting property of the glue solution by increasing the temperature of the glue solution, and further eliminating bubbles in the flowing process.
Specifically, as shown in fig. 1 and 2, the bubble removing device includes a heating device 9 and an ultrasonic device 10, and the heating device 9 is fixedly attached to the lower glue baffle 401 to increase the temperature of the glue solution in the glue coating tank 4. The heating device 9 has an electric heating wire therein and is attached to the bottom surface of the lower glue-blocking plate 401. Because the glue coating groove 4 is rectangular shape, in order to make everywhere glue solution temperature in the glue coating groove 4 even, further set up a plurality of heating device 9, its equipartition is on the bottom surface that keeps off offset plate 401 down, specifically can be two, three or more, also can be the heating plate that designs into can be attached on glue coating groove 4 bottom surface to the realization is to glue solution in the glue coating groove 4 and carry out the even heating. The ultrasonic device 10 is also arranged on the lower glue baffle 401, and because the lower glue baffle 401 is large in thickness, the ultrasonic device 10 is arranged in the blind hole and attached to the bottom wall of the blind hole, and the bottom wall is thin-walled, so that the ultrasonic can be transmitted to the glue solution in the glue coating tank 4, and the ultrasonic generated by the ultrasonic device 10 can be transmitted to the glue solution without attenuation. Also in order to eliminate the bubbles in the glue solution at various places in the glue tank 4 more uniformly, the present embodiment provides a plurality of ultrasonic devices 10 at different positions of the lower glue barrier 4.
A flow-casting process 801 which takes the glue coating tank 4 as a start and extends to the scraper 3 along the peripheral surface of the back roller under the action of gravity is formed as a process for casting a coating liquid, the flow-casting process 801 is formed on the glue facing side of the back roller, the glue facing side refers to the side of the back roller 2 facing the glue coating tank 4, and the film 8 is attached to the back roller 2 on the glue facing side and is coated with a glue solution; to further reduce air bubbles, the present embodiment also arranges the coating bath 4 on the frame 1 in a distance-adjustable manner with respect to the blade 3 to adjust the casting stroke 801 in accordance with the viscosity of the coating liquid.
As shown in fig. 3, the glue coating groove 4 is obliquely arranged relative to the horizontal plane, and the right side end of the glue coating groove is attached to the back roller 2, so as to prevent the glue solution in the glue coating groove 4 from leaking between the glue coating groove and the back roller, because the glue solution has certain viscosity, the end of the glue coating groove 4 is prevented from damaging the coated film material 8, a micro gap is arranged between the glue coating groove 4 and the back roller 2, in the rotating process of the back roller 2, because the glue facing side of the back roller 2 upwards rotates, an upward acting force can be generated on the glue solution at the gap, and the acting force can prevent the glue solution from leaking from the gap.
The casting stroke refers to the casting length from the coating of the glue solution on the film material 8 to the scraping of the film material 8 by the scraper 3, and specifically is the distance extending along the peripheral surface of the backing roll 2 from the combination position of the glue coating tank 4 and the backing roll 2 to the combination position of the scraper 3 and the backing roll 2, and the distance is the distance extending in the peripheral direction of the backing roll 2. After the glue solution in the glue coating groove 4 is attached to the membrane material 8, the glue solution moves upwards along with the membrane material 8 under the rotation of the back roll 2, and in the moving process, the glue solution attached to the membrane material 8 can flow along the membrane material 8 under the action of gravity. The glue solutions with different viscosities have different casting performances, the lower the viscosity is, the better the casting performance is, the thinner the thickness of the glue solution reaching the scraper 3 is, the more uniform the glue solution is, and no bubbles are generated after the glue solution passes through the scraper 3. For the glue solution with higher viscosity, the casting performance is poorer, and if the bubbles in the glue solution are not eliminated in time, the film material is easy to generate streak marks after passing through the scraper 3, so that defective products are generated. The distance between the glue coating tank 4 and the scraper 3 is changed to prolong the casting stroke 801 of the glue solution, so that the casting of the glue solution with high viscosity can be reduced more fully, and the defects of bubbles, colloidal particle points and the like generated on the membrane material 8 are effectively avoided.
In this embodiment, the glue spreading groove 4 includes a lower glue blocking plate 401 and two side glue blocking plates 402 arranged oppositely, and the glue blocking plate 401 and the two side glue blocking plates 402 surround to form the glue spreading groove 4. The lower glue blocking plate 401 and the side glue blocking plate 402 are both attached to the back stick, and it should be emphasized that, according to the description of the previous section, the attachment does not mean that there is no gap, as long as it can be ensured that the glue solution in the glue spreading tank 4 does not leak outwards. Specifically, the spacing between the two side dams 402 can be adjusted to accommodate films 8 of different widths. In an embodiment, the side glue blocking plate 402 may be locked on the lower glue blocking plate 401 by using a clamp-type structure, that is, a jaw for clamping the lower glue blocking plate 401 by a user is disposed on the side glue blocking plate 402, and then the locking screw is rotated to lock the side glue blocking plate 402, and when the side glue blocking plate 402 needs to be moved, the locking screw is released.
As shown in fig. 1 and 2, the glue-spreading tank 4 is coupled to the frame 1 by means of a distance-adjusting device comprising: the first adjusting mechanism 5 is used for adjusting the position of the glue coating groove 4 in the first direction; and a second adjusting mechanism 6 for adjusting the position of the glue slot 4 in a second direction; wherein the glue slot 4 is moved in the first direction to approach or move away from the doctor blade 3; wherein the glue spreading slot 4 moves in the second direction to approach or depart from the back stick. In the present embodiment, the first direction is a vertical direction, and the glue groove 4 is moved in the first direction to be close to or far from the vertical direction to reduce or increase the casting stroke 801 formed between the glue groove 4 and the blade 3. Because the glue facing side of the back roller 2 is a curved surface, the gap between the glue coating groove 4 and the back roller 2 can be changed after the glue coating groove 4 moves up and down, and the glue coating groove 4 can be close to or far away from the back roller 2 when moving in the second direction. The glue groove 4 is far away from the back roller 2, so that a space can be provided for the glue groove to move in the first direction, and the glue groove 4 is close to the back roller 2, so that the glue groove can be attached to the back roller 2 after the casting stroke 801 is adjusted. In this embodiment, the second direction is a horizontal direction. The first direction and the second direction may also be set to other directions by those skilled in the art according to the above adjustment principle.
As a preferred embodiment, the first adjustment mechanism 5 includes: a first chute 101 provided in the frame 1; and a first slide block 501 connected to the glue spreading groove 4; the first slider 501 is slidably engaged with the first sliding chute 101 and can be held at a set position in the first sliding chute 101. The first adjustment mechanism 5 further comprises a first driver 502 for driving the first slider 501. The first adjustment structure further includes a movable gear that is rotatable about a central axis thereof to prevent jamming, and a pair of racks. The movable gear is engaged between the pair of racks and can move along the fixed rack. One of the racks is a movable rack, and the other rack is a fixed rack, and the movable rack is in transmission connection with the first driver 502; wherein the movable gear is rotatably connected to the slider to rotate when it moves following the movable rack. The first actuator 502 is a cylinder, or a linear motor, in this embodiment, a cylinder. The first sliding block 501 is connected to the telescopic rod of the oil cylinder. The two first adjusting mechanisms 5 are respectively positioned at two ends of the glue coating groove 4 so as to drive the glue coating groove 4 to move upwards integrally. In another embodiment, the first sliding block 501 may be locked in the first sliding groove 101 by using a bolt and nut structure, and the glue spreading grooves 4 may be supported in stages by using a matching step structure.
As a preferred embodiment, the second adjusting mechanism 6 includes: a second chute 501a provided on the first slider 501; and a second slide block 601 connected to the glue spreading groove 4; the second slider 601 is slidably engaged with the second sliding slot 501a, and can be held at a set position in the second sliding slot 501a. The second adjusting mechanism 6 further comprises a screw and a nut 602, the screw is fixedly connected with the second slider 601, and the screw and the second slider can be integrally formed or can be respectively formed and then fixedly connected into a whole. The nut 602 and the screw are locked tightly to hold the second slider 601 at a set position, and the position of the second slider 601 can be adjusted by releasing the nut 602.
Preferably, an agitating mechanism 7 capable of moving along the glue coating tank 4 in the length direction is arranged above the glue coating tank 4, the agitating mechanism 7 can be driven by a screw nut mechanism or a cylinder in the length direction of the glue coating tank 4, and an agitating shovel can be fixed on one side of a synchronous belt and can move along the synchronous belt to agitate glue solution. That is, under the prerequisite of not considering the cost, can realize in principle that the linear motion mechanism of long stroke can all use after transforming the utility model discloses in.
In this embodiment, the heating device 9 and the ultrasonic device 10 are combined to reduce the viscosity of the glue solution in the glue coating tank 4, so that the tape-casting property of the glue solution is improved, the thickness of the glue solution which is attached to the film material 8 by the glue coating tank 4 and reaches the comma blade 3 after tape-casting is smaller and more uniform, and the comma blade 3 can remove the redundant glue solution conveniently to prevent bubbles from being generated. According to the embodiment, when the viscosity of the glue solution is high, the glue solution can be further cast by adjusting the casting stroke, and the generation of streaks left on the film material can be effectively prevented.
Example two:
as shown in fig. 4, the basic structure of the coating machine in this embodiment is substantially the same as that of the first embodiment, except that in this embodiment, a heating device 9 is disposed at an end of the back roll 2, specifically, two ends of the back roll 2 are respectively provided with one heating device 9, so as to increase the temperature of the back roll 2 during coating, and further increase the temperature of the film material and the dope, thereby improving the tape-casting property of the dope. In order to further reduce the viscosity of the glue solution, the present embodiment also adopts a technical solution of combining the heating device 9 and the ultrasonic device 10, and a difference from the first embodiment is that the heating device 9 in the present embodiment is a medium pipeline arranged inside the back stick 2, the medium is specifically hot water, and can also be hot oil or high-temperature steam, and the like, and when the hot water flows through the back stick 2, the back stick 2 can be heated. In the present embodiment, hot water flows in from the center axis of one end portion of the back roller 2 and flows out from the center axis of the other end portion. In a further embodiment, both the water inlet and the water outlet can be arranged at the same end of the backing roll 2, i.e. both on the central axis of the same end of the backing roll 2. The ultrasonic device 10 is arranged in the same manner as in the first embodiment, i.e., on the lower baffle.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. A comma coater suitable for eliminating bubbles is used for coating glue solution on a membrane material and comprises a frame, a scraper, a back roll and a glue coating groove, wherein the glue coating groove is arranged on the glue facing side of the back roll, a glue coating gap is formed between the scraper and the back roll, and the glue coating gap is set for the membrane material and the glue solution with set thickness to pass through; the comma coater is characterized by further comprising a bubble eliminating device for eliminating bubbles in the glue solution, wherein the bubble eliminating device at least comprises one of the following components: (i) an ultrasonic device, and (ii) a heating device.
2. The comma coater of claim 1, wherein the glue spreader comprises a lower glue-blocking plate and two oppositely disposed side glue-blocking plates, and the lower glue-blocking plate and the two side glue-blocking plates surround to form the glue spreader.
3. The comma coater of claim 2, wherein the lower dam and the side dam are both attached to a backing bar.
4. The comma coater of claim 2 or 3, wherein said bubble removing means comprises heating means coupled to a lower glue-retaining plate for increasing the temperature of the glue in said glue-coating tank.
5. The comma coater of claim 4, wherein said bubble removal means further comprises ultrasonic means, said ultrasonic means also being disposed on the lower dam.
6. The comma coater according to claim 1, 2 or 3, wherein said bubble removing means comprises a heating means built in the backing bar, said heating means comprising a flow-through pipe through which a high-temperature medium flows to heat the backing bar.
7. The comma coater of claim 6, wherein said bubble removing means further comprises an ultrasonic device disposed on the lower glue flap.
8. Comma coater according to claim 2 or 3, characterized in that said bubble removal means comprise ultrasonic means, which are engaged on the lower glue flap.
9. The comma coater of claim 1 or, wherein said glue spreading slot is positioned on a frame in a position-adjustable manner to adjust the distance between said glue spreading slot and a doctor blade.
10. The comma coater according to claim 1, wherein a stirring mechanism capable of reciprocating in a longitudinal direction of the glue coating tank is provided above the glue coating tank.
CN202221474471.2U 2022-06-13 2022-06-13 Comma coater suitable for eliminating bubbles Active CN218132879U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221474471.2U CN218132879U (en) 2022-06-13 2022-06-13 Comma coater suitable for eliminating bubbles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221474471.2U CN218132879U (en) 2022-06-13 2022-06-13 Comma coater suitable for eliminating bubbles

Publications (1)

Publication Number Publication Date
CN218132879U true CN218132879U (en) 2022-12-27

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Application Number Title Priority Date Filing Date
CN202221474471.2U Active CN218132879U (en) 2022-06-13 2022-06-13 Comma coater suitable for eliminating bubbles

Country Status (1)

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CN (1) CN218132879U (en)

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Address after: 312073 Floor 2, Building 1, Xinzha Village, Ma'an Street, Keqiao District, Shaoxing City, Zhejiang Province

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Address before: 312073 Floor 2, Building 1, Xinzha Village, Ma'an Street, Keqiao District, Shaoxing City, Zhejiang Province

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