CN218124168U - New forms of energy motor flat wire paint removal device - Google Patents
New forms of energy motor flat wire paint removal device Download PDFInfo
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- CN218124168U CN218124168U CN202221544534.7U CN202221544534U CN218124168U CN 218124168 U CN218124168 U CN 218124168U CN 202221544534 U CN202221544534 U CN 202221544534U CN 218124168 U CN218124168 U CN 218124168U
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Abstract
The utility model relates to a new forms of energy motor flat line paint removal device, including table surface, crossing line mechanism and at least two sets of triaxial linkages mill the mechanism, the last first through-hole of having seted up of table surface, crossing line mechanism fixes in the table surface bottom, has seted up the second through-hole on crossing the line mechanism, and second through-hole and first through-hole intercommunication, and two sets of triaxial linkages mill the mechanism and fix respectively at table surface's upper and lower terminal surface, and two sets of triaxial linkages mill the milling cutter of mechanism and respectively to the both sides of the flat line in the line mechanism and go to paint from top to bottom surface. The utility model discloses an adopted the line mechanism to keep the rigidity of flat line, recycled at least two sets of triaxial linkage milling mechanism, go paint to the both sides of flat line and upper and lower surface simultaneously, it is effectual and fast to go paint. The utility model discloses a device is with low costs, and simple structure is convenient for maintain very much, and the triaxial linkage milling mechanism who adopts, according to numerical control logic operation, machining efficiency is high, and the machining size precision parameterization is and be convenient for adjust.
Description
Technical Field
The utility model relates to a motor manufacturing technical field, more specifically say so, relate to a new forms of energy motor flat wire paint removal device.
Background
Compared with the common winding, the motor stator flat wire winding has the characteristics of light weight, high efficiency, capability of passing larger current, good heat dissipation, low noise under high voltage and the like under the same volume, and is widely applied to high-efficiency motors. Because the flat wire enameled wire has high rigidity and can not be wound like a common winding, a plurality of sections of wires with certain shapes can be manufactured in advance and then inserted into the stator slot, then the twisting heads of the flat wire enameled wire in the corresponding slot are twisted to form a row of welding wire heads (namely a wire row) at one end (a stator welding end) of the stator slot, and two adjacent wire heads in the wire row are welded together (namely a welding point) to form a complete closed winding. When welding, the coating of each flat wire enameled wire end must be removed completely, and the quality and consistency of the welding point of the stator winding of the high-efficiency generator can be ensured, so that the coatings at two ends of the flat wire enameled wires need to be removed before the flat wire stator winding is manufactured.
In order to increase the production rate of the motor, the paint removal is required to meet the following requirements: the method is rapid, stable and reliable, the existing method for removing the enamel coating mainly comprises two modes of laser firing enamel removal and mechanical reciprocating scraper enamel removal, but the two modes have respective defects, the effect of removing the enamel coatings at two ends of the flat wire enameled wire is not good, and the specific performance is as follows:
the mechanical scraper used for removing paint by the mechanical reciprocating scraper is a pneumatic executive component which reciprocates, so that the vibration is too large when the speed is increased, and the working efficiency is too low when the speed is reduced; moreover, the blades are of fixed shape and size, and the wear of the blades results in incomplete paint removal and rough and uneven surfaces.
The equipment cost for laser burning and paint removing is high, 6 lasers are required to be combined for one equipment, and the cost is more than 100 ten thousand; moreover, the power of the laser can be attenuated along with the service time, so that the paint removal is unstable and incomplete, for example, the tail end insulating paint film is seriously burnt when the power is increased; in addition, surface residues burnt by laser and the root burning of a paint film seriously affect the adhesion force of the insulation coating in the subsequent procedure.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, an object of the utility model is to provide a new forms of energy motor flat wire paint removal device, the device can get rid of more complete and efficient to the coating coat of flat wire tip.
In order to realize the purpose of the utility model, the utility model adopts the following technical scheme:
the utility model provides a new forms of energy motor flat line paint removal device, includes table surface, crosses line mechanism and at least two sets of triaxial linkage and mills the mechanism, the last first through-hole of having seted up of table surface, cross the line mechanism and fix in table surface bottom, cross and seted up the second through-hole on the line mechanism, and second through-hole and first through-hole intercommunication, two sets of triaxial linkage mill the mechanism and fix respectively at table surface's upper and lower terminal surface, and the milling cutter of two sets of triaxial linkage mill the mechanism respectively to the flat line in the line mechanism both sides and upper and lower surface go lacquer.
As a preferable scheme: the three-axis linkage milling mechanisms are four groups, a third through hole is further formed in the wire passing mechanism, the third through hole and the second through hole are arranged at intervals, a fourth through hole communicated with the third through hole is further formed in the working table, the other two groups of three-axis linkage milling mechanisms are respectively fixed on the upper end face and the lower end face of the working table, and paint removal is carried out on the two sides and the upper surface and the lower surface of the flat wire in the third through hole.
As a preferable scheme: the wire passing mechanism comprises a supporting block and a pneumatic actuator, the supporting block is in a long strip shape, a through hole is formed in the supporting block along the length direction, a groove is formed in the supporting block, and the pneumatic actuator for clamping the flat wire is fixed in the groove.
As a preferable scheme: the number of the grooves on the supporting block is half of that of the three-axis linkage milling mechanisms, and through holes communicated with the working table surface are formed in the bottom of each groove.
As a preferable scheme: two groups of pneumatic actuating elements are arranged in the groove of the supporting block at intervals along the conveying direction of the flat wire.
As a preferable scheme: the pneumatic actuating element comprises an air cylinder and clamping blocks, the two clamping blocks are arranged on the air cylinder in a sliding mode, and the air cylinder drives the two clamping blocks to be close to or separated from each other.
As a preferable scheme: the three-axis linkage milling mechanism comprises a milling assembly, a linear sliding mechanism A, a linear sliding mechanism B and a linear sliding mechanism C, wherein the linear sliding mechanism A, the linear sliding mechanism B and the linear sliding mechanism C are perpendicular to each other, a connecting plate is fixed on a sliding block of the linear sliding mechanism A, the linear sliding mechanism B is fixed on the connecting plate, a supporting plate is fixed on a sliding block of the linear sliding mechanism B, the linear sliding mechanism C is fixed on the supporting plate, and the milling assembly is fixed on the linear sliding mechanism C through a mounting frame.
As a preferable scheme: the two linear sliding mechanisms A are respectively arranged on two sides of the first through hole, and two ends of the connecting plate are respectively fixed on the sliding blocks of the two linear sliding mechanisms A.
As a preferable scheme: the milling assembly comprises a motor and a milling cutter, wherein the milling cutter is sleeved on an output shaft of the motor and is fastened through a bolt. By adopting the structure, the milling cutter can be disassembled and assembled through the elastic bolts, and the cutter head can be replaced quickly.
As a preferable scheme: and the power device of the three-axis linkage milling mechanism and the power device of the milling assembly adopt servo motors.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses an adopted the line mechanism to keep the rigidity of flat line, recycled at least two sets of triaxial linkage milling mechanism, go paint to the both sides of flat line and upper and lower surface simultaneously, it is effectual and fast to go paint. The utility model discloses a device is with low costs, and simple structure is convenient for maintain very much, just the utility model discloses a triaxial linkage milling mechanism according to numerical control logic operation, machining efficiency is high, and the machining size precision can parameterize and be convenient for adjust.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the application, and the description of the exemplary embodiments of the application are intended to be illustrative of the application and are not intended to limit the application.
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the installation structure of the three-axis linkage milling mechanism and the working table of the present invention;
fig. 3 is a schematic view of the installation structure of the thread passing mechanism and the working table of the present invention;
fig. 4 is a schematic view of the local enlarged structure of the wire passing mechanism of the present invention.
The reference signs are: 1. a three-axis linkage milling mechanism; 2. a work table surface; 3. a wire passing mechanism; 4. flat wires; 21. a first through hole; 11. a linear sliding mechanism A; 12. a connecting plate; 13. a linear sliding mechanism B; 14. a support plate; 15. a linear sliding mechanism C; 16. a mounting frame; 17. a milling assembly; 31. a second through hole; 32. a pneumatic actuator; 321. a cylinder; 322. and (5) clamping blocks.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, elements, and/or combinations thereof, unless the context clearly indicates otherwise.
Furthermore, in the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The invention will be further explained with reference to the following embodiments and drawings:
the device for removing the paint from the flat wire of the new energy motor shown in fig. 1 to 4 comprises a working table surface 2, a wire passing mechanism 3 and at least two sets of three-shaft linkage milling mechanisms 1, wherein a first through hole 21 is formed in the working table surface 2, the wire passing mechanism 3 is fixed at the bottom of the working table surface 2, a second through hole is formed in the wire passing mechanism 3 and communicated with the first through hole, the two sets of three-shaft linkage milling mechanisms 1 are respectively fixed on the upper end surface and the lower end surface of the working table surface 2, a milling cutter of the three-shaft linkage milling mechanism 1 at the upper end of the working table surface 2 penetrates through the first through hole and then extends into the second through hole, and one side and the upper surface of the flat wire 4 in the wire passing mechanism 3 are subjected to paint removal; the milling cutter of the three-axis linkage milling mechanism 1 at the lower end of the working table surface 2 extends into the second through hole, and paint on the other side and the lower surface of the flat wire 4 in the wire passing mechanism 3 is removed. The two groups of three-axis linkage milling mechanisms 1 simultaneously perform left and right side milling or upper and lower surface milling, so that the flat wire can be ensured not to deform.
The three-axis linkage milling mechanisms 1 can also be provided with four groups, the wire passing mechanisms 3 are further provided with third through holes, the third through holes and the second through holes are arranged at intervals, the working table surface 2 is further provided with fourth through holes communicated with the third through holes, the other two groups of three-axis linkage milling mechanisms 1 are respectively fixed on the upper end surface and the lower end surface of the working table surface 2, and the two sides and the upper surface and the lower surface of the flat wire 4 in the third through hole are subjected to paint removal. The four groups of three-axis linkage milling mechanisms 1 can remove the paint coats from the two ends of the flat wire simultaneously, and the processing efficiency is greatly improved.
In other embodiments, more sets of three-axis linkage milling mechanisms 1 can be arranged, a plurality of production lines can be arranged at the position perpendicular to the flat wire transmission direction for removing paint simultaneously, and two or four sets of production lines are arranged along the flat wire transmission direction, so that the processing efficiency can be further improved.
The wire passing mechanism 3 comprises a supporting block and a pneumatic actuator 32, the supporting block is in a long strip shape, a through hole is formed in the supporting block along the length direction, a groove is formed in the supporting block, and the pneumatic actuator 32 used for clamping the flat wire 4 is fixed in the groove.
The quantity of recess on the supporting shoe is half of three-axis linkage milling machine 1 quantity, and two sets of three-axis linkage milling machine 1 upper and lower of same position promptly correspond a recess, and the bottom of recess still is equipped with and runs through the through-hole that switches on with table surface 2, foretell promptly second through-hole, third through-hole etc. make things convenient for three-axis linkage milling machine 1 of table surface upper end to go the coating with lacquer to the flat line.
In order to ensure that the position of the flat wire is kept stable and does not shake when the three-axis linkage milling mechanism removes the paint coating from the flat wire, two groups of pneumatic actuating elements 32 are arranged in the groove of the supporting block at intervals along the conveying direction of the flat wire. The pneumatic actuator 32 comprises an air cylinder 321 and two clamping blocks 322, the two clamping blocks 322 are slidably disposed on the air cylinder 321, and the air cylinder 321 drives the two clamping blocks 322 to move toward or away from each other. The cylinder is a centering clamping cylinder, after the two clamping blocks 322 are clamped, a through hole formed by the clamping blocks and a through hole in the supporting block keep the same straight line, and when the flat wire is subjected to paint removal by the three-axis linkage milling mechanism, the flat wire is always clamped by the two clamping blocks 322.
Three-axis linkage milling mechanism 1 includes milling subassembly 17 and mutually perpendicular's sharp slide mechanism A11, sharp slide mechanism B13 and sharp slide mechanism C15, be fixed with connecting plate 12 on sharp slide mechanism A11's the slider, sharp slide mechanism B13 is fixed on connecting plate 12, be fixed with backup pad 14 on sharp slide mechanism B13's the slider, sharp slide mechanism C15 is fixed in backup pad 14, milling subassembly 17 passes through mounting bracket 16 to be fixed on sharp slide mechanism C15. The power devices of the three-axis linkage milling mechanism 1 and the milling component 17 both adopt servo motors.
The number of the linear sliding mechanisms A11 is two, the two linear sliding mechanisms A11 are respectively arranged on two sides of the first through hole 21, and two ends of the connecting plate 12 are respectively fixed on sliding blocks of the two linear sliding mechanisms A11. The milling assembly 17 comprises a motor and a milling cutter, wherein the milling cutter is sleeved on an output shaft of the motor and is fastened through a bolt. By adopting the structure, the milling cutter can be disassembled and assembled through the elastic bolts, and the cutter head can be replaced quickly.
The utility model discloses an adopted the line mechanism to keep the rigidity of flat line, recycled at least two sets of triaxial linkage and mill the mechanism, go the lacquer to the both sides of flat line and upper and lower surface simultaneously, go to lacquer effectually and fast. The utility model discloses a device is with low costs, and simple structure is convenient for maintain very much, just the utility model discloses a triaxial linkage milling mechanism according to numerical control logic operation, machining efficiency is high, and the machining size precision can parameterize and be convenient for adjust. The device can mill the paint film at the end part of the flat wire completely, and the surface roughness is smooth and clean, so that the device has advantages for the subsequent procedures.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although the embodiments of the present invention have been shown and described, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that those skilled in the art can make changes, modifications, substitutions and alterations to the above embodiments without departing from the spirit and scope of the present invention, and that any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.
Claims (10)
1. The utility model provides a new forms of energy motor flat line paint removal device which characterized in that: including table surface (2), cross line mechanism (3) and at least two sets of triaxial linkage milling mechanism (1), first through-hole (21) have been seted up on table surface (2), cross line mechanism (3) and fix in table surface (2) bottom, cross and seted up the second through-hole on line mechanism (3), and second through-hole and first through-hole intercommunication, the upper and lower terminal surface at table surface (2) is fixed respectively in two sets of triaxial linkage milling mechanism (1), and the milling cutter of two sets of triaxial linkage milling mechanism (1) is to the both sides of crossing the flat line (4) in line mechanism (3) and go out the lacquer on the upper and lower surface respectively.
2. The flat wire paint removing device for the new energy motor according to claim 1, characterized in that: the three-axis linkage milling mechanism comprises four sets of three-axis linkage milling mechanisms (1), a third through hole is further formed in the wire passing mechanism (3), the third through hole and the second through hole are arranged at intervals, a fourth through hole communicated with the third through hole is further formed in the workbench surface (2), the other two sets of three-axis linkage milling mechanisms (1) are respectively fixed on the upper end surface and the lower end surface of the workbench surface (2), and paint removal is performed on the two sides and the upper surface and the lower surface of the flat wire (4) in the third through hole.
3. The flat wire paint removing device for the new energy motor according to claim 1, characterized in that: the wire passing mechanism (3) comprises a supporting block and a pneumatic actuator (32), the supporting block is in a long strip shape, a through hole is formed in the supporting block along the length direction, a groove is formed in the supporting block, and the pneumatic actuator (32) used for clamping the flat wire (4) is fixed in the groove.
4. The flat wire paint removing device for the new energy motor according to claim 3, characterized in that: the number of the grooves on the supporting block is half of that of the three-axis linkage milling mechanisms (1), and through holes which are communicated with the working table top (2) in a penetrating mode are formed in the bottom of each groove.
5. The flat wire paint removing device for the new energy motor according to claim 3, characterized in that: two groups of pneumatic actuating elements (32) are arranged in the groove of the supporting block at intervals along the conveying direction of the flat wire.
6. The flat wire paint removing device for the new energy motor according to claim 3, characterized in that: pneumatic executive component (32) include cylinder (321) and clamp splice (322), and two clamp splices (322) slide to be set up on cylinder (321), and drive two clamp splice (322) by cylinder (321) and draw close each other or separate.
7. The flat wire paint removing device for the new energy motor according to claim 1, characterized in that: three-axis linkage milling mechanism (1) is including milling subassembly (17) and mutually perpendicular's sharp slide mechanism A (11), sharp slide mechanism B (13) and sharp slide mechanism C (15), be fixed with connecting plate (12) on the slider of sharp slide mechanism A (11), sharp slide mechanism B (13) are fixed on connecting plate (12), be fixed with backup pad (14) on the slider of sharp slide mechanism B (13), sharp slide mechanism C (15) are fixed in backup pad (14), mill subassembly (17) and fix on sharp slide mechanism C (15) through mounting bracket (16).
8. The flat wire paint removing device for the new energy motor according to claim 7, characterized in that: the two linear sliding mechanisms A (11) are respectively arranged on two sides of the first through hole (21), and two ends of the connecting plate (12) are respectively fixed on the sliding blocks of the two linear sliding mechanisms A (11).
9. The flat wire paint removing device for the new energy motor according to claim 7, characterized in that: the milling assembly (17) comprises a motor and a milling cutter, wherein the milling cutter is sleeved on an output shaft of the motor and is fastened through a bolt.
10. The flat wire paint removing device for the new energy motor according to claim 7, characterized in that: and power devices of the three-axis linkage milling mechanism (1) and the milling assembly (17) adopt servo motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221544534.7U CN218124168U (en) | 2022-06-20 | 2022-06-20 | New forms of energy motor flat wire paint removal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221544534.7U CN218124168U (en) | 2022-06-20 | 2022-06-20 | New forms of energy motor flat wire paint removal device |
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| Publication Number | Publication Date |
|---|---|
| CN218124168U true CN218124168U (en) | 2022-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221544534.7U Active CN218124168U (en) | 2022-06-20 | 2022-06-20 | New forms of energy motor flat wire paint removal device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118572961A (en) * | 2024-07-23 | 2024-08-30 | 广东精迅特种线材有限公司 | Control method and control device of flat wire paint removing equipment and flat wire paint removing equipment |
-
2022
- 2022-06-20 CN CN202221544534.7U patent/CN218124168U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118572961A (en) * | 2024-07-23 | 2024-08-30 | 广东精迅特种线材有限公司 | Control method and control device of flat wire paint removing equipment and flat wire paint removing equipment |
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