CN218121630U - Rotary bending fatigue testing machine - Google Patents
Rotary bending fatigue testing machine Download PDFInfo
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- CN218121630U CN218121630U CN202222441392.8U CN202222441392U CN218121630U CN 218121630 U CN218121630 U CN 218121630U CN 202222441392 U CN202222441392 U CN 202222441392U CN 218121630 U CN218121630 U CN 218121630U
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Abstract
The utility model discloses a rotary bending fatigue testing machine, which is used for rotary bending fatigue tests of materials and comprises a main shaft part, a table part, a tail frame part, a loading part, a clamp and a frame part, wherein a precision mechanical main shaft and a high-speed electric main shaft run stably and reliably, and the practice proves that the machine can meet the requirements; the whole machine has low running noise, and the actual noise reaches below 68 decibels; the whole machine has high integration degree and small occupied area; the length of the guide rail group on the table component is lengthened, and accessories such as a high-temperature furnace, a low-temperature box and the like can be installed, so that an expansion space is reserved; through changing the anchor clamps of different specifications, just can install the sample of different grade type and specification, carry out the rotation bending fatigue test, dismouting sample is convenient, low in labor strength, production efficiency is high.
Description
Technical Field
The utility model relates to a testing machine especially relates to a rotatory bending fatigue testing machine.
Background
Aiming at the requirements of a rotating bending fatigue test, firstly, a sample is required to rotate according to a specified rotating speed, the highest rotating speed is 10000 rpm, and the rotating speed fluctuation is not more than 0.5 percent; secondly, the test sample bears the bending moment required by the test while rotating, the error of the bending moment is not more than 1 percent, and the maximum bending moment is 60Nm; and thirdly, the static radial runout of the stress application point is not more than 0.02mm, and the dynamic radial runout is not more than 0.06mm.
The maximum rotating speed of the existing rotating bending fatigue testing machine, such as the rotating bending fatigue testing machine disclosed in CN101236148B, is only 6000r/Min, and the testing requirements can not be met. In addition, the whole machine of the existing testing machine is low in integration degree and free of expansion space. Therefore, a rotary bending fatigue testing machine with higher precision, stable and reliable operation and higher integration degree is needed to meet the requirement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a rotatory bending fatigue testing machine.
In order to achieve the above object, the present invention provides the following technical solutions:
a rotary bending fatigue testing machine comprising:
the main shaft component is fixed on the table-board component, and a guide rail group which ensures that the central line of the main shaft is parallel to the table-board and is symmetrically distributed on the table-board component comprises a precision mechanical main shaft and a high-speed electric main shaft, wherein the precision mechanical main shaft is connected with the high-speed electric main shaft through a coupler, the highest rotating speed of the precision mechanical main shaft reaches 11000 r/min, the radial static run-out of the main shaft is not more than 0.005mm, the dynamic run-out is not more than 0.01mm, and the bending moment is not less than 60Nm; the highest rotating speed of the high-speed electric main shaft is 12000 r/min, the rated torque is 0.597NM, the rated power is 0.75KW, and the radial run-out is 0.005mm;
the table-board component is provided with a first guide rail group, and the first guide rail group is used for mounting the tail frame component and the loading component;
the tail frame component is arranged on the first guide rail group of the table-board component, can move longitudinally and is provided with a locking device for fixing the position;
the loading component is arranged on the tailstock component and used for loading weights and loading the load to the end part of the clamp through the lever and the support arm;
the clamp is used for clamping a sample;
and the rack component is used for supporting the spindle component, the table-board component, the tail frame component, the loading component and the clamp.
Further, the spindle part comprises a precision mechanical spindle, a high-speed electric spindle, a coupling, a base and a counterThe base is used for installing and fixing a precision mechanical main shaft and a high-speed electric main shaft, the bottom surface of the base is fixed on a working table surface, the central line of the main shaft is ensured to be parallel to the working table surface, and the symmetry degree of the main shaft and a table surface guide rail is ensured; the counter is arranged on one side of the high-speed electric spindle and records the rotating speed of the spindle by utilizing the mode of the photoelectric switch, and the counting range reaches 0 to 10 9 (ii) a The protective cover is arranged on the outer side of the main shaft component and used for preventing sundries from falling into the main shaft component.
Furthermore, the table top component comprises a working table top, a first guide rail set and a slide rail set, wherein the two guide rail sets are parallel to each other and used for mounting the tail frame component and the loading component; the slide rail group is provided with one slide rail for mounting the movable shield; the first guide rail group and the slide rail group are arranged on the working table surface.
Furthermore, the tailstock component comprises a tailstock platen, a second guide rail group and limiting support arms, the tailstock platen is mounted on the first guide rail group through a sliding block, the second guide rail group is arranged on the tailstock platen and is perpendicular to the central line of the spindle, the second guide rail group is provided with two limiting support arms, the two limiting support arms slide on the tailstock platen through the second guide rail group and are provided with position locking devices, the upper ends of the two limiting support arms are provided with two limiting blocks, the limiting blocks are symmetrically made of aluminum alloy materials, a tapered hole is formed in the middle of the two limiting support arms in a closed ring state and is sleeved at the tail end of the clamp, and the radial gap between the limiting blocks and the tail end of the clamp is reasonably controlled and is used for limiting the swing amplitude of the clamp when a sample is fractured.
Furthermore, the loading component comprises a lever, a support arm, a weight, a fracture detection switch and a weight bracket, wherein a fulcrum of the lever is arranged in the middle, force arms on two sides are equal in length, one end of the lever is connected with the weight group, and the other end of the lever is provided with the support arm; the support arm is vertically arranged, the lower end of the support arm is connected with the lever through a bearing and can freely rotate around a fulcrum at the end of the lever, the upper end of the support arm is connected with the end part of the clamp through a self-aligning bearing, and the tail end of the clamp is provided with a positioning circular bead; the weight loads bending moment on the sample under the action of gravity; the breakage detection switch is used for sending a signal to the control system to control the high-speed motorized spindle to be powered off after the sample is broken; and the weight bracket is used for receiving the weight after the sample is broken.
Further, the clamp comprises an active end clamp and a passive end clamp, one end of the active end clamp is connected with the sample, and the other end of the active end clamp is connected with the precision mechanical spindle; and one end of the passive end clamp is connected with the sample, and the other end of the passive end clamp is connected with the support arm of the loading part through the self-aligning bearing.
Furthermore, a group of locking screws and a group of adjusting screws are arranged at the joint of the driving end clamp and the precision mechanical spindle and are respectively used for locking and adjusting the coaxiality.
Furthermore, the upper part of the frame component is provided with a left shield, a right shield and a movable shield, and the movable shield slides between the left shield and the right shield.
Furthermore, the bottom of the lower frame of the frame component is provided with a height-adjustable ground foot disc.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a rotatory bending fatigue testing machine, 1, precision machine main shaft and high-speed electricity main shaft operation are reliable and stable, practice proves can satisfy the needs; 2. the whole machine has low running noise, and the actual noise reaches below 68 decibels; 3. the whole machine has high integration degree and small occupied area; 4. the length of the guide rail group on the table component is lengthened, and accessories such as a high-temperature furnace, a low-temperature box and the like can be installed, so that an expansion space is reserved; 5. through changing the anchor clamps of different specifications, just can install the sample of different grade type and specification, carry out the rotation bending fatigue test, dismouting sample is convenient, low in labor strength, production efficiency is high.
Drawings
Fig. 1 is a front view of a rotary bending fatigue testing machine provided by an embodiment of the present invention.
Fig. 2 is a top view of the rotary bending fatigue testing machine provided by the embodiment of the present invention.
Fig. 3 is a front view of a spindle unit according to an embodiment of the present invention.
Fig. 4 is a side view of a spindle unit according to an embodiment of the present invention.
Fig. 5 is a top view of the spindle unit according to the embodiment of the present invention (with the protective cover removed).
Fig. 6 is a front view of the table component according to the embodiment of the present invention.
Fig. 7 is a top view of a table component according to an embodiment of the present invention.
Fig. 8 is a perspective view of a tailstock component according to an embodiment of the present invention.
Fig. 9 is a front view of a tailstock component according to an embodiment of the present invention.
Fig. 10 is a side view of a tailstock component according to an embodiment of the present invention.
Fig. 11 is a front view of a loading unit according to an embodiment of the present invention.
Fig. 12 is a top view of a loading unit according to an embodiment of the present invention.
Fig. 13 is a perspective view of a loading member according to an embodiment of the present invention.
Fig. 14 is a front view of a clamp according to an embodiment of the present invention.
Fig. 15 is a front view of a frame member according to an embodiment of the present invention.
Fig. 16 is a top view of a frame member according to an embodiment of the present invention.
Fig. 17 is a perspective view of a frame member according to an embodiment of the present invention.
Description of the reference numerals:
1: spindle unit, 101: precision mechanical spindle, 102: high-speed motorized spindle, 103: a coupling, 104: a base, 105: counter, 106: a protective cover;
2: table member, 201: countertop, 202: first rail group, 203: a slide rail set;
3: tailstock part, 301: tailstock platen, 302: second rail group, 303: a limiting support arm;
4: loading unit, 401: lever, 402: support arm, 403: weight, 404: fracture detection open, 405: and a weight bracket;
5: a clamp, 501: active end clamp, 502: a passive end clamp;
6: frame member, 601: left shield, 602: right shield, 603: movable shield, 604: and a frame.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings and examples.
As shown in FIGS. 1-2, the utility model provides a rotatory bending fatigue test machine for the rotatory bending fatigue test of material, including spindle unit 1, mesa part 2, tailstock part 3, loading part 4, anchor clamps 5 and frame part 6 six parts. Wherein:
as shown in fig. 3-5, the spindle unit 1 is fixed on the table-board unit, and the spindle unit is a guide rail set that ensures that the central line of the spindle is parallel to the table-board and symmetrically distributed on the table-board unit, and includes a precision mechanical spindle and a high-speed electric spindle, and the precision mechanical spindle is connected with the high-speed electric spindle through a coupling; the highest rotating speed of the precision mechanical main shaft reaches 11000 r/min, the radial static run-out of the main shaft is not more than 0.005mm, the dynamic run-out is not more than 0.01mm, the bending moment is not less than 60Nm, for example, the precision mechanical main shaft produced in Taiwan can be selected; the highest rotation speed of the high-speed electric main shaft is 12000 r/min, the rated torque is 0.597NM, the rated power is 0.75KW, and the radial run-out is 0.005mm, for example, the high-speed electric main shaft of Shanghai Futian can be selected. Shaft coupling 103 is used for connecting precision machine main shaft 101 and high-speed electric main shaft 102, for example can select for use NBK brand shell fragment shaft coupling, has certain self-adjusting function, can satisfy the utility model discloses a needs.
Specifically, the spindle assembly 1 comprises a precision mechanical spindle 101, a high-speed electric spindle 102, a coupler 103, a base 104, a counter 105 and a protective cover 106, wherein the base 104 can be made of 45# steel material and is used for installing and fixing the precision mechanical spindle 101 and the high-speed electric spindle 102, the bottom surface of the base 104 is fixed on a working table 201, the central line of the spindle is ensured to be parallel to the working table, and the symmetry degree of the spindle with a table guide rail is ensured; a counter 105 is arranged at one side of the high-speed electric spindle 102, the rotation speed of the spindle is recorded by utilizing the mode of the photoelectric switch, the spindle rotates, the photoelectric switch sends a signal to a control system to record the rotation speed of the spindle, and the counting range reaches 0 to 10 9 (ii) a A shield 106 is installed at an outer side of the main shaft unit 1 for preventing foreign materials from falling intoInside the spindle unit.
As shown in fig. 6 and 7, the table member 2, on which the first rail set 202 for mounting the tailstock member 3 and the loading member 4 is disposed.
Specifically, the table top component 2 comprises a working table top 201, a first guide rail set 202 and a slide rail set 203, wherein the working table top 201 can be formed by performing heat treatment and then performing precision machining on 45# steel, and the integral flatness is not more than 0.02mm; the first guide rail group 202 is provided with two parallel guide rails for mounting the tailstock component 3 and the loading component 4, and can also be provided with accessories such as a high-temperature furnace, a low-temperature box and the like; the slide rail set 203 is arranged into a strip and used for installing the movable shield 603; the first rail set 202 and the slide rail set 203 are mounted on the work surface 201.
As shown in fig. 8 to 10, the tail member 3 is mounted on the first rail group 202 of the table member 2 to be longitudinally movable, and has a locking means for fixing a position.
Specifically, the tailstock component 3 comprises a tailstock platen 301, a second guide rail set 302 and limiting support arms 303, the tailstock platen 301 is mounted on the first guide rail set 202 through a sliding block, the tailstock platen 301 is provided with the second guide rail set 302, the second guide rail set 302 is perpendicular to the central line of the spindle and used for mounting the two limiting support arms 303, the two limiting support arms 303 slide on the tailstock platen 301 through the second guide rail set 302, the relative positions of the two limiting support arms are adjustable and can be locked, the two limiting support arms are opened when the clamp is mounted, the clamp is convenient to mount, the two limiting support arms are closed and locked after the clamp is mounted, the two limiting blocks are mounted at the upper ends of the two limiting support arms and are symmetrically made of aluminum alloy materials, a tapered hole is formed in the middle when the ring is closed and is sleeved at the tail end of the clamp, the radial gap between the two limiting support arms is reasonably controlled and used for limiting the swing amplitude of the clamp when a sample is broken, and a high-temperature furnace and the like are protected from being damaged by the clamp.
As shown in fig. 11 to 13, the loading unit 4 is mounted on the tailstock unit 3 to load the weight and load the end of the jig through the lever and the arm.
Specifically, the loading unit 4 includes a lever 401, an arm 402, and a weight403. The device comprises a fracture detection switch 404, a weight bracket 405 and a lever 401, wherein the fulcrum of the lever is arranged in the middle position, the force arms on two sides are equal in length, one end of the lever is connected with a weight group, and the other end of the lever is provided with a support arm 402; the support arm 402 is vertically arranged, the lower end of the support arm is connected with the lever 401 through a bearing and can freely rotate around a fulcrum at the end of the lever, the upper end of the support arm is connected with the end part of the clamp 5 through a self-aligning bearing, and the tail end of the clamp is provided with a positioning shoulder; the weight 403 loads bending moment on the sample under the action of gravity, so that the constant distance from the bearing fulcrum to the sample force application point to the horizontal length is ensured, namely the length of the loading force arm (L) is fixed, and the linear proportional relation (M) between the magnitude of the bending moment borne by the sample force application point and the mass of the weight 403 is realized (M is Bending moment ＝F Mass of weight ×L Loading arm ) The purpose of loading bending moment is achieved; the breakage detection switch 404 is a protection element for testing, and is used for acting the breakage detection switch after the sample is broken, sending a signal to a control system, and controlling the high-speed motorized spindle 102 to be powered off and stop rotating; after the sample fracture, the weight can the downstream under the effect of gravity, can cause the scattering, and neither safe is collided with bad weight again easily, and weight bracket 405 can be used to the sample fracture back, catches weight 404 behind the weight downstream a short distance to avoid the problem that power weight scatters.
As shown in fig. 14, the clamp 5 for clamping a sample includes an active end clamp 501 and a passive end clamp 502, and samples of different specifications only need to be replaced by different clamping blocks. Specifically, one end of the driving end clamp 501 is connected with the sample, and the other end is connected with the precision mechanical spindle 101; one end of the passive end clamp 502 is connected with the sample, and the other end is connected with the support arm 402 of the loading part 4 through a self-aligning bearing. Further, a group of locking screws and a group of adjusting screws are arranged at the joint of the driving end clamp 501 and the precision mechanical spindle 101, and are respectively used for locking and adjusting the coaxiality to realize precision matching. After the coaxiality is adjusted, the tail end of the passive end clamp 502 is connected with the support arm 402 of the loading part 4, the two limiting support arms 303 are closed and locked, and the sample installation is finished. The driven end clamp (2) is fixed in length, bears the loading force and forms bending moment on a sample stress point, M Bending moment ＝F Mass of weight ×L Loading arm 。
As shown in fig. 15 to 17, a frame member 6 for supporting the spindle unit 1, the table member 2, the tailstock unit 3, the loading unit 4 and the jig 5.
Specifically, the upper portion of the frame member 6 is provided with a left shield 601, a right shield 602, a movable shield 603, and a frame 604, and the movable shield 603 slides between the left shield 601 and the right shield 602. The left protective cover 601 and the right protective cover 602 are respectively used for protecting the tail frame component 3 and the spindle component 1 to prevent sundries from falling into the tail frame component 3 and the spindle component 1, and the right protective cover 602 can also be used for arranging a control panel; the movable shield 603 can move left and right along the slide rail of the table top part 2, and is used for protecting the clamp and the high-temperature furnace part in the test process, protecting the test area from the entry of external sundries in the test process, and simultaneously preventing the parts such as the sample, the clamp and the like from flying out to hurt people.
Because this rotatory bending fatigue testing machine's loading mode relies on the gravity loading of weight, so require that the table surface must be level, consequently, this is novel four height-adjustable's ground foot dish is equipped with in the bottom of the lower part frame of frame part for the levelness of adjustment equipment, after adjusting, locking ground foot dish, the adjustment of equipment levelness finishes.
When the device is used, firstly, a proper clamp is selected according to the size of a sample, the clamp at the driving end, the sample and the clamp at the driven end are installed together, and the installation precision is ensured; then the whole clamp is arranged on a precision mechanical main shaft, and the coaxiality of the clamp is adjusted by using an adjusting screw; and moving the tailstock part 3 to a proper position, mounting the support arm of the loading part 4 on the shoulder at the tail end of the clamp, and locking the tailstock part 3. The sample is reliably clamped on the equipment through the clamp, the mounting precision of the sample is met, and the loading system is simple and convenient to mount.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: it is to be understood that modifications may be made to the above-described arrangements in the embodiments or equivalents may be substituted for some of the features of the embodiments, but such modifications or substitutions do not depart from the spirit and scope of the present invention.
Claims (9)
1. A rotary bending fatigue testing machine, comprising:
the main shaft component is fixed on the table-board component, and a guide rail group which ensures that the central line of the main shaft is parallel to the table-board and is symmetrically distributed on the table-board component comprises a precision mechanical main shaft and a high-speed electric main shaft, wherein the precision mechanical main shaft is connected with the high-speed electric main shaft through a coupler, the highest rotating speed of the precision mechanical main shaft reaches 11000 r/min, the radial static run-out of the main shaft is not more than 0.005mm, the dynamic run-out is not more than 0.01mm, and the bending moment is not less than 60Nm; the highest rotating speed of the high-speed electric main shaft is 12000 r/m, the rated torque is 0.597NM, the rated power is 0.75KW, and the radial runout is 0.005mm;
the table top component is provided with a first guide rail group, and the first guide rail group is used for mounting the tailstock component and the loading component;
the tail frame component is arranged on the first guide rail group of the table-board component, can move longitudinally and is provided with a locking device for fixing the position;
the loading component is arranged on the tailstock component and used for loading weights and loading the load to the end part of the clamp through the lever and the support arm;
the clamp is used for clamping a sample;
and the rack component is used for supporting the spindle component, the table-board component, the tail frame component, the loading component and the clamp.
2. The rotary bending fatigue testing machine according to claim 1, wherein the spindle part comprises a precision mechanical spindle, a high-speed electric spindle, a coupler, a base, a counter and a protective cover, the base is used for installing and fixing the precision mechanical spindle and the high-speed electric spindle, the bottom surface of the base is fixed on a working table surface, the central line of the spindle is ensured to be parallel to the working table surface, and the symmetry degree of the spindle and a table surface guide rail is ensured; the counter is arranged on one side of the high-speed electric spindle and records the rotating speed of the spindle by utilizing the mode of the photoelectric switch, and the counting range reaches 0 to 10 9 (ii) a The protective cover is arranged on the outer side of the main shaft component and used for preventing sundries from fallingInto the main shaft part.
3. The rotary bending fatigue testing machine according to claim 1, wherein the table-board member comprises a working table, a first guide rail set and a slide rail set, the first guide rail set is provided in two parallel for mounting the tailstock member and the loading member; the slide rail group is provided with one slide rail for mounting the movable shield; the first guide rail group and the slide rail group are arranged on the working table surface.
4. The rotary bending fatigue tester according to claim 1, wherein the tailstock component comprises a tailstock platen, a second guide rail set and a limiting arm, the tailstock platen is mounted on the first guide rail set through a sliding block, the second guide rail set is arranged on the tailstock platen, the second guide rail set is perpendicular to the central line of the main shaft, two limiting arms are mounted on the second guide rail set, the two limiting arms are mounted on the second guide rail set, can move back and forth and can be locked in position, and the second guide rail set slides on the tailstock platen to limit the swing amplitude of the clamp when the test sample is broken.
5. The rotary bending fatigue testing machine according to claim 1, wherein the loading part comprises a lever, a support arm, a weight, a fracture detection switch and a weight bracket, the fulcrum of the lever is arranged at the middle position, the force arms at two sides are equal in length, one end is connected with the weight group, and the other end is provided with the support arm; the support arm is vertically arranged, the lower end of the support arm is connected with the lever through a bearing and can freely rotate around a fulcrum at the end of the lever, the upper end of the support arm is connected with the end part of the clamp through a self-aligning bearing, and the tail end of the clamp is provided with a positioning circular bead; the weight loads bending moment on the sample under the action of gravity; the breakage detection switch is used for sending a signal to the control system to control the high-speed motorized spindle to be powered off after the sample is broken; the weight bracket is used for receiving the weight after the sample is broken.
6. The rotary bending fatigue testing machine according to claim 1, wherein the clamps comprise an active end clamp and a passive end clamp, one end of the active end clamp is connected with the sample, and the other end of the active end clamp is connected with a precision mechanical spindle; and one end of the passive end clamp is connected with the sample, and the other end of the passive end clamp is connected with the support arm of the loading part through the self-aligning bearing.
7. The rotating bending fatigue testing machine according to claim 6, wherein a group of locking screws and a group of adjusting screws are arranged at the joint of the driving end clamp and the precision mechanical spindle and are respectively used for locking and adjusting the coaxiality.
8. The rotary bending fatigue testing machine according to claim 1, wherein the upper part of the frame member is provided with a left shield, a right shield and a movable shield, and the movable shield slides between the left shield and the right shield.
9. The rotary bending fatigue testing machine of claim 1, wherein the bottom of the lower frame of the frame member is provided with a height-adjustable foot plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222441392.8U CN218121630U (en) | 2022-09-15 | 2022-09-15 | Rotary bending fatigue testing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222441392.8U CN218121630U (en) | 2022-09-15 | 2022-09-15 | Rotary bending fatigue testing machine |
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| CN218121630U true CN218121630U (en) | 2022-12-23 |
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| CN202222441392.8U Active CN218121630U (en) | 2022-09-15 | 2022-09-15 | Rotary bending fatigue testing machine |
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| CN (1) | CN218121630U (en) |
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