CN218115867U - A fabric setting machine - Google Patents
A fabric setting machine Download PDFInfo
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- CN218115867U CN218115867U CN202222240435.6U CN202222240435U CN218115867U CN 218115867 U CN218115867 U CN 218115867U CN 202222240435 U CN202222240435 U CN 202222240435U CN 218115867 U CN218115867 U CN 218115867U
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Abstract
Description
技术领域technical field
本实用新型涉及布料定型领域,具体涉及一种布料定型机。The utility model relates to the field of cloth shaping, in particular to a cloth shaping machine.
背景技术Background technique
布料定型是布料工艺中一个重要的环节,在生产时会对布料进行轧辊压平处理,各种布料如棉布、化纤布、麻布、毛纺布、丝绸、及混纺织物等都需要经过布料定型处理,布料通过定型机进行处理过后,原本皱折并且边缘不均匀的布料也会变得平整光滑,布料的触感和使用感增强。定型后一般对布料进行烘温处理,烘温也是为了更好的定型备用。但是定型烘温过程中普遍使用一些通电的合金滚轮及其他热的良导体对布料进行定型,由于布艺的湿度不够,有些布料容易因为高温压实定型中温度过高而损坏。Fabric shaping is an important link in the fabric process. During production, the fabric will be rolled and flattened. Various fabrics such as cotton cloth, chemical fiber cloth, linen cloth, woolen cloth, silk, and blended fabrics need to undergo cloth shaping treatment. After the cloth is processed by the setting machine, the original wrinkled and uneven edge cloth will become smooth and smooth, and the touch and use of the cloth will be enhanced. After setting the shape, the fabric is generally dried, and the drying temperature is also for better setting. However, some electrified alloy rollers and other good thermal conductors are generally used to shape the fabric during the setting and drying process. Due to the insufficient humidity of the fabric, some fabrics are easily damaged due to high temperature during high temperature compaction and setting.
为解决上述布料损坏的问题,一些布料定型机采取单独用蒸汽对布料进行温度和湿度的控制处理,然后再单独压实平整,这种方法处理后也存在一些辊压工序不到位而导致布料平整效果不佳的问题。特别是一些布料含氨纶的成份比较高,氨纶跟丝的收缩不一致,丝比其它原料硬,如果不进行预定型,染色、印花时就会出现拉痕,鸡抓印等。还有一些仅采用多个辊轮驱动来平整布料,这种方法仅适用一些延展性较好,不易缩水的布料,能适用的布料种类却有限。In order to solve the above-mentioned problem of fabric damage, some fabric setting machines use steam alone to control the temperature and humidity of the fabric, and then compact it separately. After this method, there are also some rolling processes that are not in place, resulting in the fabric being flat. Problem with poor performance. In particular, some fabrics contain high content of spandex. The shrinkage of spandex and silk is inconsistent, and silk is harder than other raw materials. If there is no pre-setting, stretch marks and chicken scratches will appear during dyeing and printing. Also have some to only adopt a plurality of rollers to drive to level off the cloth, and this method is only suitable for some ductility better, the cloth that is not easy to shrink, the cloth kind that can be applicable is but limited.
实用新型内容Utility model content
本实用新型的目的在于提供一种布料定型机,解决以下技术问题:The purpose of this utility model is to provide a cloth setting machine to solve the following technical problems:
如何对布料进行充分定型和降低布料定型中的损耗。How to fully shape the cloth and reduce the loss in the cloth setting.
本实用新型的目的可以通过以下技术方案实现:The purpose of this utility model can be realized through the following technical solutions:
一种布料定型机,包括平台,所述平台上设置有定型箱,所述定型箱的两端设置有布料进口和布料出口;所述定型箱内从布料进口到布料出口依次设置有第一驱动辊组、定型压辊及第二驱动辊组;A cloth sizing machine, comprising a platform, a sizing box is arranged on the platform, and a cloth inlet and a cloth outlet are arranged at both ends of the sizing box; a first drive is sequentially arranged in the sizing box from the cloth inlet to the cloth outlet. Roller group, shaping roller and second driving roller group;
所述第一驱动辊组和第二驱动辊组之间放置有置物架;A shelf is placed between the first drive roller set and the second drive roller set;
所述定型压辊一端与蒸汽发生机相连通;所述定型压辊外壁设置有孔洞,所述蒸汽发生机通过孔洞向外释放蒸汽;所述定型压辊在驱动力的作用下转动;One end of the sizing roller is connected to the steam generator; the outer wall of the sizing roller is provided with holes, and the steam generator releases steam through the holes; the sizing roller rotates under the action of driving force;
所述第一驱动辊组与布料接触,用于对布料进行压平和转移;The first driving roller group is in contact with the cloth for flattening and transferring the cloth;
所述第二驱动辊组与布料接触,用于对布料进行转移和冷却;The second drive roller group is in contact with the cloth for transferring and cooling the cloth;
所述置物架用于承接布料和固定放置定型压辊。The storage rack is used for receiving cloth and fixedly placing the shaping pressure roller.
所述第二驱动辊组包括第二主动轮、第二从动轮和支撑架,所述第二从动轮转动安装在支撑架上;所述支撑架滑动安装有滑动块;The second driving roller set includes a second driving wheel, a second driven wheel and a support frame, and the second driven wheel is rotatably mounted on the support frame; the support frame is slidably installed with sliding blocks;
所述滑动块与支撑架滑动连接;所述滑动块转动连接有调节螺栓,调节螺栓与支撑架螺纹连接,通过调节螺栓实现滑动块相对支撑架的位置移动。The sliding block is slidingly connected with the supporting frame; the sliding block is rotatably connected with an adjusting bolt, and the adjusting bolt is threadedly connected with the supporting frame, and the position movement of the sliding block relative to the supporting frame is realized through the adjusting bolt.
于一实施例中,所述定型压辊一端连接有驱动皮带,所述驱动皮带连接有驱动电机;所述定型压辊在驱动皮带的作用下转动,所述定型压辊与蒸汽发生机的出汽管道转动密封连接。In one embodiment, a driving belt is connected to one end of the shaping pressing roller, and a driving motor is connected to the driving belt; The steam pipeline is connected in a rotating and sealed manner.
于一实施例中,所述布料出口处安装有毛刷,所述毛刷与靠近布料出口处的布料相接触。In one embodiment, a brush is installed at the outlet of the cloth, and the brush is in contact with the cloth near the outlet of the cloth.
于一实施例中,所述定型箱内靠布料出口处设置有干燥吹风装置,所述干燥吹风装置倾斜布置在定型箱的一侧,且干燥吹风装置另一侧设置有排灰口;所述干燥吹风装置用于将毛刷一侧的碎屑吹至排灰口。In one embodiment, a drying and blowing device is provided near the cloth outlet in the sizing box, and the drying and blowing device is arranged obliquely on one side of the sizing box, and the other side of the drying and blowing device is provided with an ash outlet; The drying and blowing device is used to blow the debris on one side of the brush to the ash discharge port.
于一实施例中,所述第二从动轮内部设置有空腔,所述第二从动轮两端设有进水口和出水口;所述进水口和出水口转动连接有进水管道和出水管道。In one embodiment, a cavity is provided inside the second driven wheel, and a water inlet and a water outlet are provided at both ends of the second driven wheel; the water inlet and the water outlet are rotatably connected with a water inlet pipe and a water outlet pipe .
于一实施例中,所述置物架相对定型压辊位置的两侧设置有抽汽嘴;所述抽汽嘴和抽汽装置相连通。In one embodiment, steam extraction nozzles are provided on both sides of the storage rack relative to the position of the shaping pressure roller; the steam extraction nozzles communicate with the steam extraction device.
本实用新型的有益效果:The beneficial effects of the utility model:
(1)本实用新型通过第一驱动辊组装置的压实处理设置能够预先对布料进行预定型处理,其中第一主动轮带动第一从动轮滚动设置可以带动布料按照设定方向输送布料,置布架设置可以对布料进行平展和转移,支撑架上的活动按钮设置可自主调节主动轮与从动轮之间的间隙,从而可根据布料薄厚和压实程度进行调整,保证了布料预定型的效果;第二驱动辊组设置除了具备第一驱动辊组的定型效果外,其第二从动轮设置了空腔,第二从动轮两端设置进水口和出水口,在水充满空腔后,经过第二驱动辊组后对布料进行了降温,保证了布料充分定型后冷却,便于拾取。(1) The utility model can carry out predetermined processing on the cloth in advance through the compaction processing setting of the first driving roller group device, wherein the first driving wheel drives the first driven wheel to roll and the setting can drive the cloth to transport the cloth according to the set direction, and set the The fabric frame setting can flatten and transfer the fabric, and the movable button setting on the support frame can independently adjust the gap between the driving wheel and the driven wheel, so that it can be adjusted according to the thickness of the fabric and the degree of compaction, ensuring the effect of fabric pre-setting ; The second driving roller group is provided with except having the shaping effect of the first driving roller group, and its second driven wheel is provided with a cavity, and the two ends of the second driven wheel are provided with a water inlet and a water outlet. After the water fills the cavity, after The temperature of the cloth is cooled after the second drive roller group, which ensures that the cloth is fully shaped and then cooled for easy picking.
(2)本实用新型通过定型压辊的辊轮设置和外壁孔洞的设置,能够使布料同时具备压实定型所需的温度和湿度要求,能够在驱动皮带设置的转动下带动布料进行压实定型,同时蒸汽设置不易使布料产生损耗和变形。(2) The utility model can make the cloth meet the temperature and humidity requirements required for compaction and shaping by setting the roller wheel of the shaping roller and the hole in the outer wall, and can drive the cloth to carry out compaction and shaping under the rotation of the driving belt setting , At the same time, the steam setting is not easy to cause loss and deformation of the fabric.
(3)本实用新型还通过布料出口处的毛刷设置可直接对压实冷却后的布料上的碎布屑杂质和灰尘残余进行清理,布料出口的定型箱一侧的干燥吹风装置设置可以对定型冷却后的布料进行干燥吹风,另一侧安装的排灰口对毛刷排除的灰尘碎屑经过吹风后进行汇集,从而使布料更干净整洁。(3) The utility model can also directly clean up the rags and dust residues on the compacted and cooled cloth through the setting of the brush at the outlet of the cloth, and the setting of the drying and blowing device on the side of the shaping box of the cloth outlet can The cooled cloth is dried and blown, and the dust outlet installed on the other side collects the dust and debris removed by the brush after blowing, so that the cloth is more clean and tidy.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
图1是本实用新型布料定型机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model cloth shaping machine;
图2是本实用新型布料定型机的整体结构剖视图;Fig. 2 is a sectional view of the overall structure of the utility model cloth setting machine;
图3是本实用新型第二驱动辊组的局部示意图;Fig. 3 is a partial schematic view of the second driving roller group of the present invention;
图4是本实用新型定型压辊的局部剖视图;Fig. 4 is a partial sectional view of the utility model shaping pressure roller;
图5是本实用新型第二主动轮与支撑架的连接方式示意图;Fig. 5 is a schematic diagram of the connection mode between the second driving wheel and the support frame of the present invention;
图6是本实用新型一种干燥吹风装置实施例中的实施方式剖视图。Fig. 6 is a cross-sectional view of an embodiment of a drying and blowing device of the present invention.
附图标记:1、平台;2、定型箱;3、布料进口;4、布料出口;5、第一驱动辊组;51、第一主动轮;52、第一从动轮;6、第二驱动辊组;61、第二主动轮;62、第二从动轮;621、进水口;622、出水口;623、进水管道;624、出水管道;63、支撑架;64、滑动块;65、调节螺栓;7、定型压辊;71、蒸汽发生机;72、孔洞;8、毛刷;9、干燥吹风装置;10、排灰口;11、驱动皮带;12、置物架;13、抽汽装置;131、抽汽嘴。Reference signs: 1, platform; 2, sizing box; 3, cloth inlet; 4, cloth outlet; 5, first driving roller group; 51, first driving wheel; 52, first driven wheel; 6, second driving Roller group; 61, second driving wheel; 62, second driven wheel; 621, water inlet; 622, water outlet; 623, water inlet pipe; 624, water outlet pipe; 63, support frame; 64, sliding block; 65, Adjusting bolt; 7. Shaping roller; 71. Steam generator; 72. Hole; 8. Brush; 9. Drying and blowing device; 10. Ash outlet; 11. Drive belt; 12. Shelf; 13. Steam extraction Device; 131. Steam extraction nozzle.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
请参考附图1-3、5所示,本实用新型实施例中的一种布料定型机,通过布料定型组合装置对布料进行定型处理,达到优化布料定型处理目的,具体通过以下方式来实现,在平台1上放置定型箱2,定型箱2的两端设置有布料进口3和布料出口4,定型箱2内依次摆放第一驱动辊组5、定型压辊7和第二驱动辊组6装置。通过第一驱动辊组5对布料进行预定型,具体的,为保证布料定型设置第二主动轮61带动第二从动轮62滚动,第二主动轮61两端与支撑架63相连,支撑架63上滑动连接有滑动块64,为根据挑选的布料情况来调整第二主动轮61与第二从动轮62之间的间隙,滑动块64转动连接有调节螺栓65,调节螺栓65与支撑架63螺纹连接,通过调节螺栓65来实现滑动块64相对支撑架63的位置移动,第一主动轮51和第一从动轮52与上述第二主动轮61带动第二从动轮62的结构相同,从而保证布料的预定型效果。Please refer to the accompanying drawings 1-3 and 5, a cloth shaping machine in the embodiment of the present invention, through the cloth shaping combination device, the cloth is shaped to achieve the purpose of optimizing the cloth shaping processing, specifically through the following methods. Place the
第二从动轮62设置有空腔结构,且两端转动连接有进水口621和出水口622,通过进水管道623输送冷却水再通过出水管道624流出,进而进一步对高温处理后的布料进行冷却放置处理。The second driven
请参考附图1-4所示,本实施例中的定型压辊7的辊轮和辊轮外壁孔洞72设置,定型压辊7两端转动连接在支撑架63上,定型压辊7一端通过驱动皮带11驱动转动,驱动皮带11另一端连接电机,定型压辊7与蒸汽发生机71的出汽管道转动密封连接,密封方式采用常规的旋转密封圈实现,蒸汽发生机71通过孔洞72向定型压辊7所在空间范围对布料释放蒸汽,蒸汽在释放的同时布料经过并压实,达到定型效果,同时蒸汽设置的定型压辊7下的布料不变形或者损坏。Please refer to shown in accompanying drawing 1-4, the roller wheel of the shaping
作为本实用新型的一种实施方式,请参阅图1-4所示,在定型压辊7外壁的孔洞72产生蒸汽时,为避免蒸汽冷却后的定型箱2内湿度较大,设置抽汽装置13在置物架12相对于定型压辊7的位置,在定型箱2的两侧设置有抽汽嘴131,抽汽嘴131连接抽汽装置13,用于对定型箱内2和孔洞72产生的多余蒸汽进行吸收和转移,保证定型箱2的温度湿度和气压的相对稳定。As a kind of embodiment of the present utility model, see also shown in Figure 1-4, when the
通过第一驱动辊组5、定型压辊7和第二驱动辊组6的设置,能有效对布料进行预定型、高温高湿控制压实、冷却定型的效果,这样可以降低布料定型不佳的效果,预定型能有效保证布料平整度,高温高湿控制压实使布料同时具备压实定型所需的温度和湿度要求,能够在驱动皮带11设置的转动下带动布料进行压实定型,同时蒸汽设置不易使布料产生损耗和变形,冷却定型能在布料经过第二驱动辊组6的第二从动轮62的冷却处理后便于拾取和转移。Through the setting of the first
一种实施方式,请参阅附图2-3、5所示,本实施例中支撑架63上设置有滑动块64,滑动块64在调节螺栓65的转动下移动,滑动块64内槽与第一主动轮51、第二主动轮61可转动连接,调节螺栓65可调节主动轮与从动轮的位置间隙,进而保证根据布料的情况调整,输送布料并平整布料。A kind of embodiment, please refer to accompanying drawing 2-3, shown in 5, in the present embodiment,
作为本实用新型的一种实施方式,请参阅图1-4所示,为保证第一主动轮51、第二主动轮61、定型压辊7的驱动滚动作用,设置在辊轮两端转动连接有支撑架63,在其中支撑架63的一端设置有驱动皮带11,驱动皮带11连接电机,电机驱动驱动皮带11转动,从而带动第一主动轮51、第二主动轮61、定型压辊7转动,并保证布料从布料定型机一端到另一端。As an embodiment of the present utility model, please refer to Fig. 1-4, in order to ensure the driving and rolling effect of the
进一步地,请参阅图1-2、6所示,本实施例在定型箱2内靠布料出口4处设置有干燥吹风装置9,且倾斜布置在定型箱2一侧,定型箱2另一侧设置有排灰口10,干燥吹风装置9主要用于对毛刷8阻隔的碎屑和灰尘进行清理,将碎屑和灰尘通过干燥吹风口吹到到另一端的排灰口10,同时产生对湿润的布料进行风干处理,保证在对布料进行降温处理后再一次干燥降温便于取出收纳。Further, please refer to Figures 1-2 and 6, in this embodiment, a drying and blowing device 9 is provided in the
本实用新型的工作原理:本实用新型通过第一驱动辊组的设置,能够对布料进行预定型处理,使布料在正式定型处理前更加平整舒展,驱动辊组中的主动轮设置了可调节按钮的支撑杆结构,可调节主动轮与从动轮之间的间隙,从而可进一步根据布料具体情况来调节定型效果;通过定型压辊外壁孔洞设置,输入蒸汽通过孔洞释放的设置可对输入布料进行高温加湿,利用蒸汽发生装置保证蒸汽持续流通,从而保证布料充分高湿润,便于进一步对布料进行定型压辊压实;通过第二驱动辊组的设置,主动轮通过驱动皮带驱动第二从动轮对高温压实后的布料进行最后冷却定型,第二从动轮两端分别设置进水口和出水口,通过进水管道和出水管道转动连接,便于管道输送液体进入第二从动轮对高温压实定型后的布料降温;通过毛刷设置可对一些定型布料中残留杂质进一步清理,保证布料的整洁,通过布料出口处的干燥吹风装置设置可对布料进行除湿干燥和吹风,另一侧安装的排灰口对毛刷排除的灰尘碎屑经过吹风后进行汇集,从而使布料更干燥和干净整洁,保证布料压实定型达到最佳状态。The working principle of the utility model: the utility model can pre-set the cloth through the setting of the first driving roller group, so that the cloth can be more smooth and stretched before the formal shaping treatment, and the driving wheel in the driving roller group is provided with an adjustable button The unique support rod structure can adjust the gap between the driving wheel and the driven wheel, so that the shaping effect can be further adjusted according to the specific situation of the cloth; through the setting of the holes on the outer wall of the shaping pressure roller, the input steam can be released through the holes to set the input cloth at high temperature. Humidification, using the steam generating device to ensure the continuous circulation of steam, so as to ensure that the cloth is sufficiently moist, which is convenient for further shaping and compacting the cloth; through the setting of the second driving roller group, the driving wheel drives the second driven wheel through the driving belt to withstand high temperature. The compacted fabric is finally cooled and shaped, and the two ends of the second driven wheel are respectively provided with water inlets and water outlets, which are connected through the rotation of the water inlet pipe and the water outlet pipe, so that the pipeline can transport liquid into the second driven wheel for high temperature compaction and shaping. Cool down the fabric; the residual impurities in some shaped fabrics can be further cleaned by setting the brush to ensure the cleanliness of the fabric. The drying and blowing device at the fabric outlet can be used to dehumidify, dry and blow the fabric. The ash discharge port installed on the other side is The dust and debris removed by the brush are collected after being blown, so that the cloth is drier and cleaner, and the cloth is compacted and shaped to achieve the best state.
以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present utility model has been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.
Claims (6)
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| CN117966384A (en) * | 2024-02-03 | 2024-05-03 | 江苏联发纺织股份有限公司 | A highly efficient antibacterial micro-nano fiber yarn-dyed fabric processing device and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117966384A (en) * | 2024-02-03 | 2024-05-03 | 江苏联发纺织股份有限公司 | A highly efficient antibacterial micro-nano fiber yarn-dyed fabric processing device and method |
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