CN218107194U - An energy-saving pulse dust collector - Google Patents
An energy-saving pulse dust collector Download PDFInfo
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- CN218107194U CN218107194U CN202221840280.3U CN202221840280U CN218107194U CN 218107194 U CN218107194 U CN 218107194U CN 202221840280 U CN202221840280 U CN 202221840280U CN 218107194 U CN218107194 U CN 218107194U
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Abstract
本实用新型公开了一种节能型脉冲集尘器,涉及除尘领域,包括壳体与滤袋,所述壳体的内部外壁分别设置有进风管与出风管,所述进风管与出风管的外壁贯穿设置有差压计,所述壳体的内部设置有多孔板,所述多孔板的顶部与滤袋的连接处设置有称重传感器。本实用新型将检测滤袋重量的称重传感器安装于多孔板的上方,当需要更换滤袋时,将滤袋与称重传感器拆分,提出滤袋即可;同时装置的进风管与出风管的外壁设置差压计,通过差压计监控进出风口的压力变化,当进出风口的压力变化较大时,表明滤袋表面积灰严重,即当内部的差压变化达到高压点时,清灰循环启动,当差压变化到达低压点时,清灰循环停止,配合称重传感器实现了对滤袋积灰更为精确的监控。
The utility model discloses an energy-saving pulse dust collector, which relates to the field of dust removal and comprises a casing and a filter bag. The inner and outer walls of the casing are respectively provided with an air inlet pipe and an air outlet pipe. The outer wall of the air duct is provided with a differential pressure gauge, the inside of the housing is provided with a perforated plate, and a load cell is provided at the connection between the top of the perforated plate and the filter bag. In the utility model, the weighing sensor for detecting the weight of the filter bag is installed above the porous plate. When the filter bag needs to be replaced, the filter bag and the weighing sensor are separated, and the filter bag can be lifted out; The outer wall of the air duct is equipped with a differential pressure gauge, and the pressure change of the air inlet and outlet is monitored by the differential pressure gauge. When the pressure change of the air inlet and outlet is large, it indicates that the surface of the filter bag is seriously dusty, that is, when the internal differential pressure changes to a high point, the cleaning The ash cycle starts, and when the differential pressure reaches the low pressure point, the ash cleaning cycle stops, and the load cell realizes more accurate monitoring of the ash accumulation in the filter bag.
Description
技术领域technical field
本实用新型涉及除尘领域,具体为一种节能型脉冲集尘器。The utility model relates to the field of dust removal, in particular to an energy-saving pulse dust collector.
背景技术Background technique
脉冲集尘器是在袋式除尘器的基础上改进的新型高效脉冲除尘器,综合了分室反吹各种脉冲喷吹除尘器的优点,克服了分室清灰强度不够,进出风分布不均等缺点,扩大了应用范围,含尘气体由进风口进入除尘器,由于惯性作用,使气体中粗颗粒粉尘直接流入灰斗,进入灰斗的气流随后折而向上通过内部装有金属骨架的滤袋粉尘被捕集在滤袋的外表面,净化后的气体进入滤袋室上部清洁室,汇集到出风口排出,长时间过滤滤袋清灰时,采用脉冲阀喷出压缩空气,使滤袋急剧膨胀,表面的灰尘脱落,完成一个清灰流程。The pulse dust collector is a new type of high-efficiency pulse dust collector improved on the basis of the bag filter. It combines the advantages of various pulse-jet dust collectors with separate chamber blowback, and overcomes the shortcomings of insufficient dust cleaning strength in separate chambers and uneven distribution of air in and out. , expanding the scope of application, the dusty gas enters the dust collector from the air inlet, and due to the inertial effect, the coarse dust in the gas directly flows into the ash hopper, and the airflow entering the ash hopper is then folded upwards and passes through the filter bag dust with a metal skeleton inside Trapped on the outer surface of the filter bag, the purified gas enters the upper clean room of the filter bag chamber, collects to the air outlet and is discharged. When the filter bag is cleaned for a long time, the pulse valve is used to spray compressed air to make the filter bag expand rapidly. , the dust on the surface falls off, and a cleaning process is completed.
公告号为CN216149249U的中国专利公开了一种节能型脉冲集尘器,涉及除尘设备技术领域,包括箱体、滤袋和固定板,所述箱体的内部位于花板的下方位置处固定安装有固定板,所述固定板的表面固定连接有多个环形卡接板,所述连接板的顶部与环形卡接板相卡接,所述滤袋的顶端设置有连接板,所述环形卡接板的两侧顶端表面设置有凹槽,且所述凹槽的内部设置有压力传感器,且所述压力传感器的顶部与连接板的底端表面相抵接,通过压力传感器监测滤袋堆积灰尘的重量进行一次吹灰处理,取代了定时吹灰处理的方式,吹灰时取决与滤袋的表面是否达灰尘的堆积量,进而避免了因设定时间导致电磁脉冲阀的频繁开启,不仅增加了滤袋的使用寿命,且降低了一定的使用成本。The Chinese patent with the notification number CN216149249U discloses an energy-saving pulse dust collector, which relates to the technical field of dust removal equipment, including a box body, a filter bag and a fixed plate, and the inside of the box body is fixedly installed with a A fixed plate, the surface of the fixed plate is fixedly connected with a plurality of annular clamping plates, the top of the connecting plate is clamped with the annular clamping plate, the top of the filter bag is provided with a connecting plate, and the annular clamping plate There are grooves on the top surface of both sides of the plate, and a pressure sensor is arranged inside the groove, and the top of the pressure sensor is in contact with the bottom surface of the connecting plate, and the weight of the dust accumulated in the filter bag is monitored by the pressure sensor One-time soot blowing treatment replaces the method of regular soot blowing treatment. When blowing soot, it depends on whether the surface of the filter bag reaches the accumulation of dust, thereby avoiding the frequent opening of the electromagnetic pulse valve due to the setting time, and not only increasing the filter bag. The service life of the bag is reduced, and the use cost is reduced.
上述技术中,通过压力传感器监控滤袋的重量变化,达到设定的灰尘堆积量后,开启电磁脉冲阀进行清灰工作,脉冲除尘器的滤袋为易损件,使用者应定期检查滤袋的工作情况并根据滤袋的损坏程度考虑及时更换,但此结构中压力传感器安装于固定板的下方,故会对滤袋的更换造成影响,拆卸较为麻烦。In the above technology, the pressure sensor is used to monitor the weight change of the filter bag. After reaching the set amount of dust accumulation, the electromagnetic pulse valve is opened to clean the dust. The filter bag of the pulse dust collector is a vulnerable part, and the user should check the filter bag regularly. According to the working conditions of the filter bag, it is considered to replace it in time according to the degree of damage of the filter bag. However, in this structure, the pressure sensor is installed under the fixing plate, so it will affect the replacement of the filter bag, and it is troublesome to disassemble.
发明内容Contents of the invention
基于此,本实用新型的目的是提供一种节能型脉冲集尘器,以解决上述技术中压力传感器与滤袋位于固定板的下方,更换检修较为不便的技术问题。Based on this, the purpose of this utility model is to provide an energy-saving pulse dust collector to solve the technical problem that the pressure sensor and the filter bag are located under the fixing plate in the above technology, and the replacement and maintenance are relatively inconvenient.
为实现上述目的,本实用新型提供如下技术方案:一种节能型脉冲集尘器,包括壳体与滤袋,所述壳体的内部外壁分别设置有进风管与出风管,所述进风管与出风管的外壁贯穿设置有差压计,所述壳体的内部设置有多孔板,所述多孔板的顶部与滤袋的连接处设置有称重传感器。In order to achieve the above purpose, the utility model provides the following technical solutions: an energy-saving pulse dust collector, including a shell and a filter bag, the inner and outer walls of the shell are respectively provided with an air inlet pipe and an air outlet pipe, and the air inlet The outer wall of the air pipe and the air outlet pipe is provided with a differential pressure gauge, the inside of the housing is provided with a perforated plate, and a load cell is provided at the connection between the top of the perforated plate and the filter bag.
通过采用上述技术方案,称重传感器与多孔板顶部连接,不会对滤袋的更换造成影响。By adopting the above technical solution, the load cell is connected to the top of the porous plate, which will not affect the replacement of the filter bag.
本实用新型进一步设置为,所述差压计焊接设置于进风管与出风管的表面。The utility model is further configured that the differential pressure gauge is welded on the surface of the air inlet pipe and the air outlet pipe.
通过采用上述技术方案,对壳体内部的压力变化进行监控。By adopting the above technical solution, the pressure change inside the housing is monitored.
本实用新型进一步设置为,所述滤袋的顶部设置有固定板,所述称重传感器通过固定板与滤袋相连接。The utility model is further provided that the top of the filter bag is provided with a fixing plate, and the weighing sensor is connected with the filter bag through the fixing plate.
通过采用上述技术方案,固定板方便了滤袋在称重传感器上的安装固定。By adopting the above technical solution, the fixing plate facilitates the installation and fixing of the filter bag on the load cell.
本实用新型进一步设置为,所述差压计的输出端与称重传感器的输出端皆与控制器的输入端电性连接。The utility model is further configured that the output end of the differential pressure gauge and the output end of the load cell are both electrically connected to the input end of the controller.
通过采用上述技术方案,称重传感器对滤袋表面的灰尘重量进行监控。By adopting the above technical solution, the load cell monitors the weight of the dust on the surface of the filter bag.
本实用新型进一步设置为,所述壳体的底部设置有灰斗,所述灰斗的底部设置有排灰阀。The utility model is further provided that, the bottom of the housing is provided with an ash hopper, and the bottom of the ash hopper is provided with an ash discharge valve.
通过采用上述技术方案,灰尘由灰斗落入排灰阀中,打开排灰阀皆可进行收集。By adopting the above technical scheme, dust falls into the ash discharge valve from the ash hopper, and can be collected even when the ash discharge valve is opened.
本实用新型进一步设置为,所述称重传感器与固定板的表面皆设置有安装孔,所述安装孔可供螺栓穿过固定。The utility model is further provided that, the surface of the load cell and the fixing plate are both provided with mounting holes, and the mounting holes can be used for bolts to pass through and fix.
通过采用上述技术方案,安装孔方便了使用螺栓对称重传感器与固定板进行安装固定。By adopting the above technical solution, the mounting holes facilitate the installation and fixation of the load cell and the fixing plate using bolts.
本实用新型进一步设置为,所述壳体的一侧安装有脉冲阀,所述脉冲阀的一侧设置有喷吹管,所述喷吹管的外壁设置有多个文丘里管。The utility model is further provided that a pulse valve is installed on one side of the housing, a blowing pipe is arranged on one side of the pulse valve, and a plurality of Venturi tubes are arranged on the outer wall of the blowing pipe.
通过采用上述技术方案,脉冲阀喷出压缩空气进入喷吹管中,经过文丘里管加速对滤袋进行反冲清灰。By adopting the above technical scheme, the pulse valve sprays compressed air into the blowing pipe, and accelerates through the Venturi pipe to recoil and clean the filter bag.
综上所述,本实用新型主要具有以下有益效果:本实用新型将检测滤袋重量的称重传感器安装于多孔板的上方,当需要更换滤袋时,将滤袋与称重传感器拆分,提出滤袋即可,称重传感器与多孔板连接,不会对滤袋的更换造成影响;同时装置的进风管与出风管的外壁设置差压计,通过差压计监控进出风口的压力变化,当进出风口的压力变化较大时,表明滤袋表面积灰严重,即当内部的差压变化达到高压点时,清灰循环自动启动,当差压变化到达低压点时,清灰循环停止,配合称重传感器实现了对滤袋表面积灰更为精确的监控。In summary, the utility model mainly has the following beneficial effects: the utility model installs the weighing sensor for detecting the weight of the filter bag above the perforated plate, and when the filter bag needs to be replaced, the filter bag and the weighing sensor are separated, Just put out the filter bag, and the load cell is connected to the porous plate, which will not affect the replacement of the filter bag; at the same time, a differential pressure gauge is installed on the outer wall of the air inlet pipe and the air outlet pipe of the device, and the pressure of the air inlet and outlet is monitored through the differential pressure gauge When the pressure of the air inlet and outlet changes greatly, it indicates that the surface of the filter bag is seriously ash, that is, when the internal differential pressure changes to a high pressure point, the ash cleaning cycle starts automatically, and when the differential pressure change reaches a low pressure point, the ash cleaning cycle stops. Cooperating with the load cell to realize more accurate monitoring of the ash on the surface of the filter bag.
附图说明Description of drawings
图1为本实用新型的正剖图;Fig. 1 is the front sectional view of the utility model;
图2为本实用新型固定板与称重传感器的结构连接俯视图;Fig. 2 is the top view of the structural connection between the fixed plate and the load cell of the present invention;
图3为本实用新型的正视图。Fig. 3 is a front view of the utility model.
图中:1、壳体;2、进风管;3、出风管;4、差压计;5、灰斗;6、排灰阀;7、多孔板;8、滤袋;9、称重传感器;10、固定板;11、安装孔;12、脉冲阀;13、喷吹管;14、文丘里管。In the figure: 1. shell; 2. air inlet pipe; 3. air outlet pipe; 4. differential pressure gauge; 5. ash hopper; 6. ash discharge valve; 7. porous plate; 8. filter bag; Heavy sensor; 10. Fixed plate; 11. Mounting hole; 12. Pulse valve; 13. Injection pipe; 14. Venturi tube.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
下面根据本实用新型的整体结构,对其实施例进行说明。Below according to the overall structure of the utility model, its embodiment is described.
一种节能型脉冲集尘器,如图1-3所示,包括壳体1与滤袋8,壳体1的内部外壁分别设置有进风管2与出风管3,进风管2与出风管3的外壁贯穿设置有差压计4,装置的进风管2与出风管3的外壁设置差压计4,通过差压计4监控进出风口的压力变化,当进出风口的压力变化较大时,表明滤袋8表面积灰严重,即当内部的差压变化达到高压点时,清灰循环自动启动,当差压变化到达低压点时,清灰循环停止,配合称重传感器9实现了对滤袋8表面积灰更为精确的监控,壳体1的内部设置有多孔板7,多孔板7的顶部与滤袋8的连接处设置有称重传感器9,将检测滤袋8重量的称重传感器9安装于多孔板7的上方,当需要更换滤袋8时,将滤袋8与称重传感器9拆分,提出滤袋8即可,称重传感器9与多孔板7连接,不会对滤袋8的更换造成影响。An energy-saving pulse dust collector, as shown in Figure 1-3, includes a
请参阅图1,差压计4焊接设置于进风管2与出风管3的表面,先对进风管2与出风管3进行开孔,随后将差压计4焊接于进风管2与出风管3的表面,对内部的压力变化进行监控。Please refer to Figure 1. The
请参阅图1,滤袋8的顶部设置有固定板10,称重传感器9通过固定板10与滤袋8相连接,固定板10方便了滤袋8在称重传感器9上的安装固定。Please refer to FIG. 1 , the top of the
请参阅图1,差压计4的输出端与称重传感器9的输出端皆与控制器的输入端电性连接,差压计4对内部压力变化进行监控,称重传感器9对滤袋8表面的灰尘重量进行监控,数据信号传递至控制器上,由控制器控制脉冲阀12的开启与关闭。Please refer to Fig. 1, the output end of the
请参阅图1,壳体1的底部设置有灰斗5,灰斗5的底部设置有排灰阀6,灰尘由灰斗5落入排灰阀6中,打开排灰阀6皆可进行收集。Please refer to Figure 1, there is an
请参阅图2,称重传感器9与固定板10的表面皆设置有安装孔11,安装孔11可供螺栓穿过固定,安装孔11方便了使用螺栓对称重传感器9与固定板10进行安装固定。Please refer to Figure 2, the surface of the
请参阅图1,壳体1的一侧安装有脉冲阀12,脉冲阀12的一侧设置有喷吹管13,喷吹管13的外壁设置有多个文丘里管14,脉冲阀12喷出压缩空气进入喷吹管13中,经过文丘里管14加速对滤袋8进行反冲清灰。Please refer to Fig. 1, a
本实用新型的工作原理为:含尘空气由进风管2进入壳体1中,部分大颗粒灰尘直接沉降进入灰斗5中,滤袋8对空气中的剩余颗粒进行过滤,过滤后的空气由出风管3排出,经过一段时间的过滤后,启动脉冲阀12,喷出压缩空气进入喷吹管13中,经过文丘里管14加速对滤袋8进行反冲清灰;The working principle of the utility model is: the dust-laden air enters the
进风管2与出风管3的外壁设置差压计4,通过差压计4监控进出风口的压力变化,当进出风口的压力变化较大时,表明滤袋8表面积灰严重,即当内部的差压变化达到高压点时,控制器接受到信号,脉冲阀12启动,清灰循环自动启动,当差压变化到达低压点时,清灰循环停止,配合称重传感器9实现了对滤袋8表面积灰更为精确的监控,检测滤袋8重量的称重传感器9安装于多孔板7的上方,当需要更换滤袋8时,将滤袋8与称重传感器9拆分,提出滤袋8即可,称重传感器9与多孔板7连接,不会对滤袋8的更换造成影响。The outer wall of the
尽管已经示出和描述了本实用新型的实施例,但本具体实施例仅仅是对本实用新型的解释,其并不是对实用新型的限制,描述的具体特征、结构、材料或者特点可以在任何一个或多个实施例或示例中以合适的方式结合,本领域技术人员在阅读完本说明书后可在不脱离本实用新型的原理和宗旨的情况下,可以根据需要对实施例做出没有创造性贡献的修改、替换和变型等,但只要在本实用新型的权利要求范围内都受到专利法的保护。Although the embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model, and it is not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be used in any Or multiple embodiments or examples are combined in a suitable manner, and those skilled in the art can make no creative contributions to the embodiments as required without departing from the principle and purpose of the utility model after reading this specification Amendments, replacements and variations, etc., but as long as they are within the scope of the claims of the utility model, they are all protected by the patent law.
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| CN117398771A (en) * | 2023-12-05 | 2024-01-16 | 颢葳环保科技南通有限公司 | An automatic dust collection method for industrial dust collection devices |
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Cited By (1)
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| CN117398771A (en) * | 2023-12-05 | 2024-01-16 | 颢葳环保科技南通有限公司 | An automatic dust collection method for industrial dust collection devices |
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