CN218093034U - Be used for shield structure machine soil storehouse dregs real-time supervision device - Google Patents
Be used for shield structure machine soil storehouse dregs real-time supervision device Download PDFInfo
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- CN218093034U CN218093034U CN202222085444.2U CN202222085444U CN218093034U CN 218093034 U CN218093034 U CN 218093034U CN 202222085444 U CN202222085444 U CN 202222085444U CN 218093034 U CN218093034 U CN 218093034U
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Abstract
The utility model discloses a real-time monitoring device for soil bin muck of a shield machine, which comprises a hydraulic push-pull gate, a telescopic soil bin video information acquisition device and a high-pressure muck improvement liquid flushing device, wherein the hydraulic push-pull gate comprises a hydraulic push rod I and a gate, one end of the hydraulic push rod I is fixed on a soil bin partition plate through a hydraulic push rod support I, the tail end of the hydraulic push rod I is fixed on the gate through a hydraulic push rod support II, and the gate is driven to open and close through the telescopic driving of the hydraulic push rod I; the telescopic soil bin video information acquisition device is fixed on the shield body structural member, and the hydraulic push rod stretches back and forth to drive the telescopic soil bin video information acquisition device to stretch into the soil bin for information acquisition; the high-pressure residue soil improvement liquid flushing device is fixed on two sides of the hydraulic push-pull gate. The utility model can be remotely controlled, and reduces the risk of people entering the warehouse under pressure; the information acquisition and illumination reduce the probability of damage caused by the impact of the muck; the high-pressure flushing device ensures the best information acquisition state.
Description
Technical Field
The utility model relates to a be used for shield structure machine soil storehouse dregs real-time supervision device belongs to shield structure machine technical field.
Background
The shield machine cuts an excavation surface through the rotation of the cutter head, broken muck enters the soil bin through the opening of the cutter head, then the shield machine applies pressure to the muck in the soil bin by means of the thrust oil cylinder conveyor, so that the muck in the soil bin acts on the excavation surface to keep the tunnel surface relatively stable, the state of the muck in the soil bin is observed in time, and the shield machine plays a vital role in maintaining the normal tunneling of the shield machine.
At present commonly used soil storehouse dregs monitoring mode is through installing video monitoring and lighting device in the soil storehouse, mud or dregs height in the active control soil storehouse when the inspection, dregs video information in the soil storehouse is transmitted through the video monitoring system, but the contact of the dregs in camera and lighting device and the soil storehouse can't be avoided in this scheme, and after dregs cover on camera panel and lighting apparatus, the video information can't be taken to the camera, dregs and camera and lighting device's direct contact can be very big reduce the operational reliability of relevant equipment, more can lead to the monitor function to become invalid completely.
Disclosure of Invention
The utility model aims to solve the technical problem that the current soil warehouse muck monitoring equipment has low operation reliability and cannot acquire the soil warehouse information after covering an equipment information acquisition window with muck, and provides a real-time monitoring device for the muck of the soil warehouse of a shield machine, which can realize the automatic switching between working and non-working states through the expansion of a hydraulic push-pull rod and the matching opening and closing action of a hydraulic gate; the scheme adopts an integrated design for video information acquisition equipment and lighting equipment, and realizes the protection of internal equipment by additionally arranging a hemispherical shell-shaped transparent wear-resistant glass cover on the outer side of the video information acquisition equipment and the lighting equipment; the hydraulic push rod can be driven to retract when the slag soil seriously covers the hemispherical shell-shaped transparent wear-resistant glass cover, the surface of the slag soil is completely cleaned under the action of the high-pressure slag soil improvement liquid flushing device, and after the working requirement is met, the hydraulic push rod extends out, and the whole device enters a working state again.
In order to solve the technical problem, the utility model provides a real-time monitoring device for the muck in the soil bin of the shield machine, which comprises a hydraulic push-pull gate, a telescopic soil bin video information acquisition device and a high-pressure muck improvement liquid flushing device, wherein the hydraulic push-pull gate comprises a hydraulic push rod I and a gate, one end of the hydraulic push rod I is fixed on a soil bin partition plate through a hydraulic push rod support I, the tail end of the hydraulic push rod I is fixed on the gate through a hydraulic push rod support II, and the gate is driven to open and close through the extension of the hydraulic push rod I; the telescopic soil bin video information acquisition device is fixed on the shield body structural member, and the hydraulic push rod stretches back and forth to drive the telescopic soil bin video information acquisition device to stretch into the soil bin for information acquisition; the high-pressure residue soil improvement liquid flushing device is fixed on two sides of the hydraulic push-pull gate.
The hydraulic push-and-pull gate further comprises a gate bottom plate and a gate guide rail, and the gate is installed between the gate bottom plate and the gate guide rail and meets the requirement of up-and-down sliding of the gate.
The telescopic soil bin video information acquisition device comprises a second hydraulic push rod, a diagonal draw bar, a rotary platform, a hemispherical shell-shaped transparent wear-resistant glass cover, a high-brightness scattering lamp and a wide-angle camera, wherein the bottom of the second hydraulic push rod is fixed on a shield body structural member, one end of the diagonal draw bar is connected with the shield body structural member, and the other end of the diagonal draw bar is connected with the second hydraulic push rod; a rotary platform is fixed at the two tail ends of the hydraulic push rod, a hemispherical shell-shaped transparent wear-resistant glass cover is mounted on the rotary platform, a hemispherical space is formed between the hemispherical shell-shaped transparent wear-resistant glass cover and the rotary platform, and a partition plate is arranged in the middle of the hemispherical space; high brightness scattered light is installed to the baffle upside, and wide-angle camera is installed to its downside, and the baffle blocks the downward light of high brightness scattered light, guarantees wide-angle camera's image acquisition quality.
The high-pressure slag soil improvement liquid flushing device comprises a high-pressure slag soil improvement liquid flushing nozzle and an improvement liquid pipeline, wherein the high-pressure slag soil improvement liquid flushing nozzle is fixed on two sides of a hemispherical shell-shaped transparent wear-resistant glass cover, and the improvement liquid pipeline is connected with a slag soil improvement liquid tank in the shield machine rear matching.
The gate bottom plate is provided with an observation hole, a sealing groove is formed in the periphery of the outer side of the observation hole, and a sealing strip is placed in the sealing groove.
Has the advantages that: the utility model adopts the hydraulic push-pull gate and the hydraulic push rod, which can be remotely controlled, is convenient and fast, and directly reduces the risk of the people entering the warehouse under pressure; the integrated design of the information acquisition equipment and the lighting device reduces the probability of being impacted and damaged by the muck in the muck cabin, and the protection of internal equipment is realized by additionally arranging the hemispherical shell-shaped transparent wear-resistant glass cover on the outer side of the muck cabin; can drive hydraulic push rod withdrawal when the dregs seriously cover half spherical shell form transparent wear-resisting glass cover, realize the complete cleanness to the surface covering dregs under the effect of high-pressure dregs improvement liquid washing unit, after satisfying the work demand, hydraulic push rod stretches out, and complete equipment gets into operating condition again, guarantees that soil storehouse dregs real-time supervision device works in best information acquisition state all the time.
Drawings
FIG. 1 is a schematic view of the present invention;
fig. 2 is a schematic structural view of the retractable soil bin video information acquisition device of the present invention;
fig. 3 is a schematic structural view of the hydraulic push-pull gate of the present invention;
FIG. 4 is a schematic view of the gate of the present invention;
fig. 5 is the schematic view of the installation positions of the retractable soil bin video information acquisition device and the high-pressure residue soil improvement liquid flushing device of the utility model.
In the figure: 1. hydraulic push-pull gates; 2. the video information acquisition device of the telescopic soil bin; 3. a high-pressure slag soil improvement liquid flushing device; 11. a first hydraulic push rod support; 12. a first hydraulic push rod; 13. a second hydraulic push rod support; 14. a gate; 15. a gate bottom plate; 16. a gate guide rail; 17. a sealing strip; 21. a second hydraulic push rod; 22. a diagonal member; 23. rotating the platform; 24. a hemispherical shell-shaped transparent wear-resistant glass cover; 25. a partition plate; 26. a high brightness scattering lamp; 27. a wide-angle camera; 31. a high-pressure slag soil improvement liquid flushing nozzle; 32. the liquid pipeline is improved.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
As shown in fig. 1-5, the utility model provides a be used for shield structure machine soil storehouse dregs real-time supervision device, including hydraulic pressure push-and-pull gate 1, scalable soil storehouse video information collection system 2 and high-pressure dregs improvement liquid washing unit 3, hydraulic pressure push-and-pull gate 1 includes hydraulic push rod one 12 and gate 14, one end of hydraulic push rod one 12 is fixed in on the soil storehouse baffle through hydraulic push rod support one 11, and its end is fixed in gate 14 through hydraulic push rod support two 13, and gate 14 is flexible through hydraulic push rod one 12 and is driven to open and shut for observing the soil storehouse dregs condition; the telescopic soil bin video information acquisition device 2 is fixed on a shield body structural member, and the hydraulic push rod I12 can stretch back and forth to drive the telescopic soil bin video information acquisition device 2 to stretch into a soil bin for information acquisition; the high-pressure slag soil improvement liquid flushing device 3 is fixed on two sides of the hydraulic push-pull gate 1, and two high-pressure slag soil improvement liquid flushing nozzles are respectively arranged on two sides of the hemispherical shell-shaped transparent wear-resistant glass cover 24.
The hydraulic push-pull gate 1 further comprises a gate bottom plate 15 and a gate guide rail 16, and the gate 14 is installed between the gate bottom plate 15 and the gate guide rail 16 and meets the up-and-down sliding of the gate 14.
The telescopic soil bin video information acquisition device 2 comprises a second hydraulic push rod 21, a diagonal draw bar 22, a rotary platform 23, a hemispherical shell-shaped transparent wear-resistant glass cover 24, a high-brightness scattering lamp 26 and a wide-angle camera 27, wherein the bottom of the second hydraulic push rod 21 is fixed on a shield body structural member, one end of the diagonal draw bar 22 is connected with the shield body structural member, and the other end of the diagonal draw bar is connected with the second hydraulic push rod 21; a rotating platform 23 is fixed at the tail end of the second hydraulic push rod 21, a hemispherical shell-shaped transparent wear-resistant glass cover 24 is mounted on the rotating platform 23, a hemispherical space is formed between the hemispherical shell-shaped transparent wear-resistant glass cover 24 and the rotating platform 23, and a partition plate 25 is arranged in the middle of the hemispherical space; the high-brightness scattering lamp 26 is installed on the upper side of the partition plate 25, the wide-angle camera 27 is installed on the lower side of the partition plate 25, the partition plate 25 blocks downward light of the high-brightness scattering lamp 26, and image collection quality of the wide-angle camera 27 is guaranteed.
The high-pressure residual soil improvement liquid flushing device 3 comprises a high-pressure residual soil improvement liquid flushing nozzle 31 and an improvement liquid pipeline 32, the high-pressure residual soil improvement liquid flushing nozzle 31 is fixed on two sides of the hemispherical shell-shaped transparent wear-resistant glass cover 24, and the improvement liquid pipeline 32 is connected with a residual soil improvement liquid tank in the shield machine rear matching.
The gate bottom plate 15 is provided with an observation hole, a sealing groove is formed in the periphery of the outer side of the observation hole, and a sealing strip 17 is placed in the sealing groove.
Working principle and process of the invention
The hydraulic push-pull gate can be remotely controlled to be opened and closed according to actual conditions, when the flow information of the slag and soil in the soil bin needs to be acquired, the hydraulic push-pull gate of the soil bin is controlled to be opened through the control switch in the main control room, when the opening width of the hydraulic gate reaches the width which can be normally stretched by the hydraulic push rod, the hydraulic gate stops being opened, the hydraulic push rod of which the tail end is fixed with the soil bin video information acquisition device extends forwards and stops extending out after reaching a working position, the high-brightness scattering lamp and the wide-angle camera start to acquire the video information of the slag and soil in the soil bin, and the hemispherical shell-shaped transparent wear-resistant glass cover which covers the outer side provides anti-collision protection for internal equipment under the condition of ensuring the light source permeability and the video information acquisition definition; the method is characterized in that dregs are inevitably attached to the surface of the hemispherical shell-shaped transparent wear-resistant glass cover after the glass cover works for a period of time, the collection of video information of the soil bin is influenced, the hydraulic push rod contracts and is separated from the soil bin until the glass cover returns to a high-pressure washing position, the high-pressure washing nozzle continuously sprays out dregs improvement liquid, the dregs are stripped from the hemispherical shell-shaped transparent wear-resistant glass cover, and after the dregs on the outer surface are cleaned, the hydraulic push rod stretches out to enter the working position again, and the real-time video information of the dregs in the soil bin is continuously collected.
The above embodiments of the present invention are only examples, not only, and all changes within the scope of the present invention or the same range of the present invention are all encompassed by the present invention.
Claims (5)
1. The utility model provides a be used for shield structure machine soil storehouse dregs real-time supervision device which characterized in that: the device comprises a hydraulic push-pull gate (1), a telescopic soil bin video information acquisition device (2) and a high-pressure muck improvement liquid flushing device (3), wherein the hydraulic push-pull gate (1) comprises a hydraulic push rod I (12) and a gate (14), one end of the hydraulic push rod I (12) is fixed on a soil bin partition plate (25) through a hydraulic push rod support I (11), the tail end of the hydraulic push rod I is fixed on the gate (14) through a hydraulic push rod support II (13), and the gate (14) is driven to open and close through the telescopic driving of the hydraulic push rod I (12); the telescopic soil bin video information acquisition device (2) is fixed on a shield body structural member, and the hydraulic push rod I (12) is telescopic back and forth to drive the telescopic soil bin video information acquisition device (2) to extend into a soil bin for information acquisition; the high-pressure residue soil improvement liquid flushing device (3) is fixed on two sides of the hydraulic push-pull gate (1).
2. The real-time monitoring device for the muck in the earth cabin of the shield tunneling machine according to claim 1, characterized in that: the hydraulic push-pull gate (1) further comprises a gate bottom plate (15) and a gate guide rail (16), and the gate (14) is installed between the gate bottom plate (15) and the gate guide rail (16) and meets the requirement that the gate (14) slides up and down.
3. The real-time monitoring device for the earth bin muck of the shield tunneling machine according to claim 1, characterized in that: the telescopic soil bin video information acquisition device (2) comprises a second hydraulic push rod (21), a diagonal draw bar (22), a rotating platform (23), a hemispherical shell-shaped transparent wear-resistant glass cover (24), a high-brightness scattering lamp (26) and a wide-angle camera (27), the bottom of the second hydraulic push rod (21) is fixed on a shield body structural member, one end of the diagonal draw bar (22) is connected with the shield body structural member, and the other end of the diagonal draw bar is connected with the second hydraulic push rod (21); a rotating platform (23) is fixed at the tail end of the second hydraulic push rod (21), a hemispherical shell-shaped transparent wear-resistant glass cover (24) is mounted on the rotating platform (23), a hemispherical space is formed between the hemispherical shell-shaped transparent wear-resistant glass cover (24) and the rotating platform (23), and a partition plate (25) is arranged in the middle of the hemispherical space; high brightness scattered light (26) are installed to baffle (25) upside, and wide angle camera (27) are installed to its downside, and baffle (25) block the decurrent light of high brightness scattered light (26), guarantee wide angle camera (27) image acquisition quality.
4. The real-time monitoring device for the muck in the earth cabin of the shield tunneling machine according to claim 1, characterized in that: the high-pressure slag soil improvement liquid flushing device (3) comprises a high-pressure slag soil improvement liquid flushing nozzle (31) and an improvement liquid pipeline (32), wherein the high-pressure slag soil improvement liquid flushing nozzle (31) is fixed on two sides of the hemispherical shell-shaped transparent wear-resistant glass cover (24), and the improvement liquid pipeline (32) is connected with a slag soil improvement liquid tank in the shield machine rear matching.
5. The real-time monitoring device for the earth bin muck of the shield tunneling machine according to claim 2, characterized in that: the gate bottom plate (15) is provided with an observation hole, a sealing groove is formed in the periphery of the outer side of the observation hole, and a sealing strip (17) is arranged in the sealing groove.
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CN202222085444.2U CN218093034U (en) | 2022-08-09 | 2022-08-09 | Be used for shield structure machine soil storehouse dregs real-time supervision device |
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CN202222085444.2U CN218093034U (en) | 2022-08-09 | 2022-08-09 | Be used for shield structure machine soil storehouse dregs real-time supervision device |
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