CN218087860U

CN218087860U - Photovoltaic glass quality inspection divides material equipment

Info

Publication number: CN218087860U
Application number: CN202222316683.4U
Authority: CN
Inventors: 谷建新; 安陈; 祁洪艳
Original assignee: Lianyungang Rongfa New Energy Technology Co ltd
Current assignee: Lianyungang Rongfa New Energy Technology Co ltd
Priority date: 2022-08-31
Filing date: 2022-08-31
Publication date: 2022-12-20
Anticipated expiration: 2032-08-31

Abstract

The utility model discloses a photovoltaic glass quality control divides material equipment belongs to the mechanical equipment field, including landing leg, conveyer, feed divider, wide-angle camera and the PLC switch board gos forward, the PLC switch board on set up visual panel and on & off switch, its characterized in that: the supporting legs are respectively provided with an advancing conveyer and a distributing device, the advancing conveyer and the distributing device are fixedly connected, the advancing conveyer is provided with a steel pipe frame, a wide-angle camera is arranged on the steel pipe frame, and a PLC control cabinet is arranged on the side edge of the advancing conveyer, so that the problems that the advancing conveyer needs to be matched with a push rod mechanism to make a selection when the advancing conveyer is stopped, the design structure is complex, and the equipment maintenance cost is high are solved, and the device is mainly applied to the aspect of photovoltaic glass quality inspection and distribution.

Description

Photovoltaic glass quality inspection divides material equipment

Technical Field

The utility model belongs to the technical field of mechanical equipment, concretely relates to photovoltaic glass quality testing divides material equipment.

Background

The photovoltaic glass (photoelectric glass) can generate electricity by utilizing solar radiation and comprises glass, a solar cell piece, a film, back glass, a special metal wire and the like. Before the photovoltaic glass is put into use, the photovoltaic glass needs to be detected, appearance observation, analysis and detection are carried out on a single piece of photovoltaic glass by means of a wide-angle camera (the wide-angle camera is a camera with a visible angle being more than 120 degrees and is used for correcting barrel distortion generated by a wide-angle lens by means of a fisheye correction technology), obtained integral data are transmitted to a plc terminal, the plc terminal compares the acquired numerical value with the data value of a qualified product to judge the quality of the photovoltaic glass, the good product naturally flows into the next production process, the unqualified product needs to be removed, a set of hidden push rod mechanism needs to be added on an advancing conveying device in the existing material removing and distributing equipment, the advancing conveying device needs to be stopped, then the push rod mechanism is lifted and pushed out, the unqualified product enters another production line, the design structure of the push rod mechanism and the advancing conveying device in a matching mode is complex, equipment maintenance cost is high, the material removing and distributing equipment is replaced by quality inspection equipment which is simple in structure, the material removing equipment which is low in equipment maintenance cost while selection is made without stopping, and the material removing and the photovoltaic glass quality inspection equipment is provided for the material separating department.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a photovoltaic glass quality testing divides material equipment to solve the problem that proposes in the above-mentioned background art.

The utility model provides a photovoltaic glass quality testing divides material equipment, includes the landing leg, advances conveyer, feed divider, wide-angle camera and PLC switch board, the PLC switch board on set up visual panel and on & off switch, photovoltaic glass's outward appearance integrality is observed to the wide-angle camera, clear observation goes out inside wire's trend, passes to the PLC switch board with the picture in, the PLC system is judged whether qualified with the data value of qualified product by analysis contrast, this technique is prior art, relies on the system cooperation to realize, the applicant no longer gives unnecessary details, this technical scheme improves to the feed mechanism of product, the following is this technical scheme's concrete characteristic, its characterized in that: the supporting legs are respectively provided with an advancing conveyer and a material distributing device, the advancing conveyer and the material distributing device are fixedly connected, the advancing conveyer is provided with a steel pipe frame, a wide-angle camera is arranged on the steel pipe frame to obtain data, the data are transmitted to a PLC control cabinet for analysis, and the PLC control cabinet is arranged on the side edge of the advancing conveyer.

The advancing conveying device comprises a pair of square pipes I, a round roller I and a servo motor I, the square pipes I are fixedly connected with supporting legs, the round roller I is uniformly arranged between the pair of square pipes I, two ends of the round roller I rotate with the square pipes I through a group of bearings I, a group of rings are uniformly arranged on the round roller I, the ring is made of nitrile rubber,

photovoltaic glass drives the forward motion on the ring, and the ring is higher than square pipe I, I one side top of circle roller fixed set up sprocket I, sprocket I and sprocket I between through I meshing transmission of chain, I fixed mounting servo motor I of square pipe, I rotation axis of servo motor rotate at I inside rotations of square pipe, I rotation axis front end of servo motor and the I fixed connection of sprocket on the rightmost circle roller I, drive I rotations of circle roller.

Feed divider include a pair of square pipe II, round roller III, servo motor II and servo motor III, square pipe II and landing leg between fixed connection, round roller II on be provided with forward threaded belt, round roller III on be provided with reverse threaded belt, forward threaded belt and reverse threaded belt height are higher than square pipe II, forward threaded belt and reverse threaded belt material are butadiene-acrylonitrile rubber, round roller II and round roller III set up alternately, round roller II and round roller III both ends all rotate through between II and the square pipe of a set of bearing II and square pipe II, II front ends of round roller fixed set up sprocket II, sprocket II and sprocket II between through II meshing transmissions of chain II, II fixed mounting servo motor II of square pipe, II rotation axes of servo motor II inside rotation of square pipe, II front ends of servo motor II rotation axes and the most right side round roller on sprocket II fixed connection, servo motor II drives round roller and rotates, round roller II back be provided with round roller II rear chain, III fixed mounting servo motor III and square roller III between the sprocket III fixed mounting servo motor III through III fixed mounting of chain wheel III servo motor III on the round roller III front ends of round roller III fixed mounting chain, servo motor on the left side chain III fixed mounting chain, servo motor III fixed mounting sprocket III on the round roller, servo motor III fixed mounting sprocket III servo motor drives the round roller III.

PLC switch board wiring end be connected with wide-angle camera, servo motor I, servo motor II and servo motor III's wiring end respectively, the work of the inside components and parts control wide-angle camera of PLC switch board, servo motor I, servo motor II and servo motor III, through the servo motor I of settlement of PLC switch board procedure, servo motor II and servo motor III match production line operating rate, last photovoltaic glass quality testing work has been accomplished when next photovoltaic glass gets into conveyer that advances.

Compared with the prior art, the beneficial effects of the utility model are that:

photovoltaic glass gets into in the conveyer that advances, servo motor I drives I rotations of round roller and makes photovoltaic glass steady forward motion, wide angle camera work is observed analysis and is detected photovoltaic glass and is passed to PLC switch board inside analysis with data and judge whether qualified simultaneously, send feed divider behind, round roller II on the feed divider and round roller III rotate simultaneously can be with photovoltaic glass steady forward motion, the two selectivity is closed one and is relied on the helical structure of self and just can be released photovoltaic glass from the side, compared with the prior art, through designing the forward thread area on the round roller II, reverse thread area on the round roller III, rotate simultaneously and make photovoltaic glass steady forward, get into qualified product production line, the two selectivity is closed one and is relied on its self helical structure and just can be released photovoltaic glass from the side of wanting to reach the mesh of rejecting unqualified product fast, the device can realize quality testing work fast, this equipment has the maintenance cost low simultaneously, the advantage that the practicality is high.

Drawings

Fig. 1 is a perspective view of the present invention;

FIG. 2 is a front view of the present invention;

fig. 3 is an enlarged view of the point a of fig. 2 according to the present invention;

fig. 4 is an enlarged view of fig. 2B;

FIG. 5 is a rear view structural diagram of the present invention;

fig. 6 is an enlarged view of fig. 5 at C of the present invention;

fig. 7 is a perspective view of the round roller i, the round roller ii and the round roller iii according to the present invention.

In the figure: 1. a support leg; 2. an advancing conveyor; 3. a material distributing device; 4. a steel pipe frame; 5. a wide-angle camera; 6, a PLC control cabinet; 6-1, a visual panel; 6-2, an on-off key; 7. a square pipe I; 8. a round roller I; 9. a bearing I; 10. a circular ring; 11. a chain wheel I; 12. meshing transmission is carried out; 13. a servo motor I; 14. a square pipe II; 15. a round roller II; 16. a round roller III; 17. a positive thread band; 18. a reverse threaded band; 19. a bearing II; 20. a chain wheel II; 21. a chain II; 22. a servo motor II; 23. a sprocket III; 24. a chain III; 25. and a servo motor III.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Example 1

Referring to fig. 1-7, a photovoltaic glass quality inspection and material distribution device includes a support leg 1, an advancing conveyer 2, a material distribution device 3, a wide-angle camera 5 and a PLC control cabinet 6, wherein the PLC control cabinet 6 is provided with a visual panel 6-1 and an on-off key 6-2, and is characterized in that: the supporting legs 1 are respectively provided with an advancing conveyer 2 and a distributing device 3, the advancing conveyer 2 is fixedly connected with the distributing device 3, the advancing conveyer 2 is provided with a steel pipe frame 4, the steel pipe frame 4 is provided with a wide-angle camera 5, and the side edge of the advancing conveyer 2 is provided with a PLC control cabinet 6.

Advancing conveyer 2 include a pair of square pipe I7, round roller I8 and servo motor I13, square pipe I7 and landing leg 1 between fixed connection, a pair of square pipe I7 between evenly set up round roller I8, round roller I8 both ends rotate between I7 through a set of bearing I9 and square pipe, round roller I8 on evenly be provided with a set of ring 10, the fixed sprocket I11 that sets up in I8 one side top of round roller, sprocket I11 and sprocket I11 between through I12 meshing transmission of chain, square pipe I7 fixed mounting servo motor I13, servo motor I13 rotation axis inside square pipe I7 rotate, servo motor I13 rotation axis front end and the rightmost side round roller I8 on sprocket I11 fixed connection.

Feed divider 3 include a pair of square pipe II 14, round roller II 15, round roller III 16, servo motor II 22 and servo motor III 25, square pipe II 14 and landing leg 1 between fixed connection, round roller II 15 on be provided with forward thread area 17, round roller III 16 on be provided with reverse thread area 18, round roller II 15 and round roller III 16 alternately set up, round roller II 15 and round roller III 16 both ends all rotate between II 19 and square pipe II 14 through a set of bearing, round roller II 15 front end fixed set up sprocket II 20, sprocket II 20 and sprocket II 20 between through the meshing transmission of II 21 on the chain, square pipe II 14 fixed mounting servo motor II 22, servo motor II 22 rotation axis rotate at square pipe II 14 inside, servo motor II 22 rotation axis front end and the sprocket 20 fixed connection on the rightmost side round roller II 15, round roller 16 rear end fixed set up sprocket 23, sprocket 23 between sprocket 23 and the sprocket III through III drive of chain III 24, servo motor III fixed mounting sprocket III on the left side III drive shaft III fixed mounting servo motor III 14, servo motor III fixed mounting sprocket 25 on the servo motor III rotation axis III on the square pipe III the square roller II 16.

And the wiring end of the PLC control cabinet 6 is respectively connected with the wiring ends of the wide-angle camera 5, the servo motor I13, the servo motor II 22 and the servo motor III 25.

The utility model discloses a theory of operation and use flow: firstly, the integral equipment is arranged in a production line, so that the integral equipment and the production line are in the same straight line, specifically, the front end of a forward conveying device 2 in the equipment is aligned with a material receiving direction, the rear end of a material distributing device 3 is aligned with a material removing direction, a belt conveyor is arranged in front of the material distributing device 3, a worker starts a PLC control cabinet 6 on-off key 6-2 to normally work the equipment, observes the numerical value on a visual panel 6-1, at the moment, a servo motor I13, a servo motor II 22 and a servo motor III 25 start to rotate, respectively drives a round roller I8, a round roller II 15 and a round roller III 16 to rotate correspondingly, when photovoltaic glass enters the forward conveying device 2, the servo motor I13 drives the round roller I8 to rotate, a ring 10 on the round roller I8 is in contact with the photovoltaic glass to enable the photovoltaic glass to stably move forward, and meanwhile, a wide-angle camera 5 works, observes, analyzes and detects the photovoltaic glass and transmits data to the PLC control cabinet 6 to analyze and judge whether the data is qualified or not, if the product is qualified and enters the material distributing device 3, the components in the PLC control cabinet 6 give out electric signals to the servo motor II 22 and the servo motor III 25, the servo motor II 22 and the servo motor III 25 work to drive the round roller II 15 and the round roller III 16 on the material distributing device 3 to rotate simultaneously to stably move the qualified photovoltaic glass forwards and send the qualified photovoltaic glass to the next production process, otherwise, if the product is unqualified and enters the material distributing device 3, the components in the PLC control cabinet 6 give out electric signals to the servo motor II 22 and the servo motor III 25, the servo motor II 22 and the servo motor III 25 work first to drive the round roller II 15 and the round roller III 16 on the material distributing device 3 to rotate simultaneously to convey the unqualified photovoltaic glass to the central position of the material distributing device 3, the servo motor II 22 stops working, the servo motor III 25 continues to work to drive the round roller III 16 to rotate, the reverse threaded belt 18 on the circular roller III 16 is in contact with the photovoltaic glass, so that the photovoltaic glass moves forwards to enable unqualified photovoltaic glass to enter the belt conveyor, the unqualified product is conveyed to another process by the external belt conveyor, the quality inspection is completed, the quality inspection process of the whole device is quicker, and the structure is simple.

Example 2

Advancing conveyer 2 include a pair of square pipe I7, round roller I8 and servo motor I13, square pipe I7 and landing leg 1 between fixed connection, a pair of square pipe I7 between evenly set up round roller I8, round roller I8 both ends rotate between I7 through a set of bearing I9 and square pipe, round roller I8 on evenly be provided with a set of ring 10, the fixed sprocket I11 that sets up in I8 one side top of round roller, sprocket I11 and sprocket I11 between through the transmission of I12 meshing of chain, square pipe I7 fixed mounting servo motor I13, servo motor I13 rotation axis rotate at square pipe I7 inside, servo motor I13 rotation axis front end and the most right side round roller I8 on sprocket I11 fixed connection.

The utility model discloses a theory of operation and use flow: firstly, the integral equipment is arranged in a production line, so that the integral equipment and the production line are in the same straight line, specifically, the front end of a forward conveying device 2 in the equipment is aligned with a material receiving direction, the rear end of a material distributing device 3 is aligned with a material removing direction, a belt conveyor is arranged behind the material distributing device 3, a worker starts an on-off key 6-2 of a PLC control cabinet 6 to enable the integral equipment to normally work, the numerical value on a visual panel 6-1 is observed, at the moment, a servo motor I13, a servo motor II 22 and a servo motor III 25 start to rotate, a round roller I8, a round roller II 15 and a round roller III 16 are correspondingly driven to rotate respectively, the photovoltaic glass enters the forward conveying device 2, the servo motor I13 drives the round roller I8 to rotate, a ring 10 on the round roller I8 is in contact with the photovoltaic glass to enable the photovoltaic glass to stably move forward, meanwhile, a wide-angle camera 5 works, observes, analyzes and detects the photovoltaic glass and transmits data to the PLC control cabinet 6 to analyze and judge whether the data is qualified or not, if the product is qualified and enters the material distributing device 3, the components in the PLC control cabinet 6 give out electric signals to the servo motor II 22 and the servo motor III 25, the servo motor II 22 and the servo motor III 25 work to drive the round roller II 15 and the round roller III 16 on the material distributing device 3 to rotate simultaneously to stably move the qualified photovoltaic glass forwards and send the qualified photovoltaic glass to the next production process, otherwise, if the product is unqualified and enters the material distributing device 3, the components in the PLC control cabinet 6 give out electric signals to the servo motor II 22 and the servo motor III 25, the servo motor II 22 and the servo motor III 25 work first to drive the round roller II 15 and the round roller III 16 on the material distributing device 3 to rotate simultaneously to convey the unqualified photovoltaic glass to the central position of the material distributing device 3, the servo motor III 25 stops working, the servo motor II 22 continues to work and rotate to drive the round roller II 15 to rotate, the forward threaded belt 17 on the round roller II 15 is in contact with the photovoltaic glass, so that the photovoltaic glass moves forwards to enable unqualified photovoltaic glass to enter the belt conveyor, the external belt conveyor conveys unqualified products to another process, quality inspection is completed, the quality inspection process of the whole device is quicker, and the structure is simple.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a photovoltaic glass quality testing divides material equipment, includes landing leg (1), conveyer (2), feed divider (3), wide-angle camera (5) and PLC switch board (6) advance, PLC switch board (6) on set up visual panel (6-1) and on & off switch (6-2), its characterized in that: the supporting legs (1) are respectively provided with an advancing conveying device (2) and a distributing device (3), the advancing conveying device (2) and the distributing device (3) are fixedly connected, a steel pipe frame (4) is arranged on the advancing conveying device (2), a wide-angle camera (5) is arranged on the steel pipe frame (4), and a PLC control cabinet (6) is arranged on the side edge of the advancing conveying device (2).

2. The photovoltaic glass quality inspection and separation equipment according to claim 1, characterized in that: advancing conveyer (2) including a pair of square pipe I (7), circle roller I (8) and servo motor I (13), square pipe I (7) and landing leg (1) between fixed connection, a pair of square pipe I (7) between evenly set up circle roller I (8), circle roller I (8) both ends rotate between through a set of bearing I (9) and square pipe I (7), circle roller I (8) on evenly be provided with a set of ring (10), circle roller I (8) one side top fixed set up sprocket I (11), sprocket I (11) and sprocket I (11) between through chain I (12) meshing transmission, square pipe I (7) fixed mounting servo motor I (13), servo motor I (13) the rotation axis square rotate in pipe I (7) inside, servo motor I (13) rotation axis front end and sprocket I (11) fixed connection on the rightmost side circle roller I (8).

3. The photovoltaic glass quality inspection and separation equipment according to claim 2, characterized in that: the feed divider (3) comprises a pair of square pipes II (14), round rollers II (15), round rollers III (16), a servo motor II (22) and a servo motor III (25), the square pipes II (14) and the supporting legs (1) are fixedly connected, the round rollers II (15) are provided with forward threaded belts (17), the round rollers III (16) are provided with reverse threaded belts (18), the round rollers II (15) and the round rollers III (16) are alternately arranged, the two ends of the round rollers II (15) and the two ends of the round rollers III (16) are respectively in meshing transmission through a group of bearings II (19) and the square pipes II (14), the front ends of the round rollers II (15) are fixedly provided with chain wheels II (20), the chain wheels II (20) and the chain wheels II (20) are respectively in meshing transmission through chains II (21), the square pipes II (14) are fixedly provided with the servo motor (22), the rotating shafts of the servo motor (22) rotate inside the square pipes II (14), the chain wheels II (22) are fixedly connected with the chain wheels III (23) at the front ends of the round rollers III (16), and the chain wheels III (23) are fixedly connected with the chain wheels III (23, square pipe II (14) still fixed mounting servo motor III (25), servo motor III (25) rotation axis inside square pipe II (14) rotate, servo motor III (25) rotation axis front end chain wheel III (23) fixed connection on the leftmost circle roller III (16).

4. The photovoltaic glass quality inspection and separation equipment according to claim 3, wherein: and the wiring end of the PLC control cabinet (6) is respectively connected with the wiring ends of the wide-angle camera (5), the servo motor I (13), the servo motor II (22) and the servo motor III (25).