CN218059739U - An orbital derusting grinding machine - Google Patents
An orbital derusting grinding machine Download PDFInfo
- Publication number
- CN218059739U CN218059739U CN202222048027.0U CN202222048027U CN218059739U CN 218059739 U CN218059739 U CN 218059739U CN 202222048027 U CN202222048027 U CN 202222048027U CN 218059739 U CN218059739 U CN 218059739U
- Authority
- CN
- China
- Prior art keywords
- frame
- fixedly connected
- motor
- rail
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 16
- 239000010959 steel Substances 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 17
- 238000005498 polishing Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 7
- 230000009467 reduction Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及打磨机技术领域,特别是涉及一种轨道除锈打磨机。The utility model relates to the technical field of grinding machines, in particular to a track derusting grinding machine.
背景技术Background technique
如授权公开号为CN202122962260.5一种轨道除锈打磨机,滑动设置于两组平行轨道上,包括机架,机架底端安装有用于同时对两组平行轨道进行粗打磨的打磨机构一和用于同时对两组平行轨道进行细打磨的打磨机构二,打磨机构一位于打磨机构二的前侧位置,机架的侧部固定安装有用于驱动打磨机构二的驱动电机,打磨机构一与打磨机构二之间设置有传动机构,然而市面上出现的一种轨道除锈打磨机仍存在各种各样的不足,不能够满足生产的需求。For example, the authorized publication number is CN202122962260.5, a track derusting and grinding machine, which is slidably arranged on two sets of parallel tracks, including a frame, and the bottom end of the frame is equipped with a grinding mechanism for rough grinding two sets of parallel tracks. The second grinding mechanism is used to finely grind two groups of parallel tracks at the same time. The first grinding mechanism is located at the front side of the second grinding mechanism. The side of the frame is fixedly equipped with a driving motor for driving the second grinding mechanism. A transmission mechanism is arranged between the mechanism two, yet a kind of orbital derusting grinding machine that occurs on the market still has various deficiencies, and cannot meet the needs of production.
现有的除锈装置通过打磨轮进行打磨,此移动速度较快,且与钢轨接触面较小,除锈效果不好,同时,现有装置需要人工推动,消耗大量的体力,无法自动除锈的问题,为此我们提出一种轨道除锈打磨机。The existing derusting device is polished by a grinding wheel, which moves faster and has a smaller contact surface with the rail, so the derusting effect is not good. At the same time, the existing device needs to be manually pushed, which consumes a lot of physical strength and cannot automatically derust problem, for which we propose an orbital derusting grinder.
实用新型内容Utility model content
针对上述问题,本实用新型以解决上述背景技术中提出一种轨道除锈打磨机,钢轨接触面较小,除锈效果不好,且无法自动除锈的问题。In view of the above problems, the utility model solves the problem that a track derusting grinder is proposed in the above background technology, the rail contact surface is small, the derusting effect is not good, and the problem of automatic derusting cannot be achieved.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种轨道除锈打磨机,包括框架,所述框架的下端的左侧固定连接有两个第一支架,两个所述第一支架的下端转动连接有从动轮,所述框架的下端的右侧固定连接有两个第二支架,两个所述第二支架的下端转连接有驱动轮,所述驱动轮表面与从动轮表面之间套设有打磨带,所述框架下端两侧的中部固定连接有Z型架,所述Z型架的下端设有压板,所述框架右侧的两端固定连接有第三支架,两个所述第三支架的下端转动连接有钢轮,所述框架上端的中部固定连接有箱体,所述箱体内腔中部设有蓄电池,所述箱体内腔右侧从左至右分别固定连接有无线通讯器、中央处理器和电机控制器。A track derusting and grinding machine, comprising a frame, the left side of the lower end of the frame is fixedly connected with two first brackets, the lower ends of the two first brackets are rotatably connected with driven wheels, the right side of the lower end of the frame Two second brackets are fixedly connected to the side, and the lower ends of the two second brackets are connected with driving wheels. A grinding belt is set between the surface of the driving wheel and the surface of the driven wheel. A Z-shaped frame is fixedly connected, the lower end of the Z-shaped frame is provided with a pressing plate, the two ends on the right side of the frame are fixedly connected with a third bracket, and the lower ends of the two third brackets are rotatably connected with a steel wheel. The middle part of the upper end of the frame is fixedly connected with a box body, the middle part of the inner cavity of the box is provided with a storage battery, and the right side of the inner cavity of the box is respectively fixedly connected with a wireless communicator, a central processing unit and a motor controller from left to right.
上述技术方案的工作原理如下:The working principle of the above-mentioned technical scheme is as follows:
使无线通讯器进行处理,再通过电缆传递至电机控制器中,使电动机和减速电机工作,电动机的输出轴带动驱动轮旋转,驱动轮通过打磨带带动从动轮转动,微型电动推杆的伸缩端伸出带动滑杆在Z型架内滑动,滑杆带动压板下移,从而增加打磨带与铁轨之间的接触面积,减速电机的输出轴带动钢轮转动,从而通过第三支架带动设备在铁轨上移动,设置的第一支架和导轮可以将除锈装置限制在铁轨上。Make the wireless communicator process, and then pass it to the motor controller through the cable, so that the motor and the geared motor work, the output shaft of the motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the grinding belt, and the telescopic end of the miniature electric push rod Stretch out to drive the slide bar to slide in the Z-shaped frame, the slide bar drives the pressure plate to move down, thereby increasing the contact area between the grinding belt and the rail, and the output shaft of the deceleration motor drives the steel wheel to rotate, thereby driving the equipment on the rail through the third bracket Moving up, the first bracket and guide wheel provided can limit the derusting device on the rail.
在进一步的技术方案中,所述框架下端设有铁轨,所述打磨带磨面与铁轨上端接触,所述压板的下端与打磨带光面接触。In a further technical solution, a rail is provided at the lower end of the frame, the grinding surface of the grinding belt is in contact with the upper end of the rail, and the lower end of the pressing plate is in contact with the smooth surface of the grinding belt.
滑杆带动压板下移,压板挤压打磨带光面,从而增加打磨带与铁轨之间的接触面积,提高除锈的效果。The slide bar drives the pressure plate to move down, and the pressure plate squeezes the smooth surface of the grinding belt, thereby increasing the contact area between the grinding belt and the rail, and improving the effect of rust removal.
在进一步的技术方案中,所述第二支架外表面的一侧固定连接有电动机安装端,所述电动机的输出轴贯穿第二支架,且电动机的输出轴与驱动轮固定连接。In a further technical solution, a motor installation end is fixedly connected to one side of the outer surface of the second bracket, the output shaft of the motor passes through the second bracket, and the output shaft of the motor is fixedly connected to the driving wheel.
电动机的输出轴带动驱动轮旋转,驱动轮通过打磨带带动从动轮转动,此设置可以使打磨带转动,打磨带磨面在铁轨上端不停的打磨,从而起到除锈的效果。The output shaft of the motor drives the driving wheel to rotate, and the driving wheel drives the driven wheel to rotate through the grinding belt. This setting can make the grinding belt rotate, and the grinding surface of the grinding belt is continuously polished on the upper end of the rail, thereby achieving the effect of rust removal.
在进一步的技术方案中,所述第三支架外表面的一侧固定连接有减速电机安装端,所述减速电机的输出轴贯穿第三支架,且减速电机的输出轴与钢轮固定连接,所述钢轮表面与铁轨上端接触。In a further technical solution, one side of the outer surface of the third bracket is fixedly connected with a geared motor installation end, the output shaft of the geared motor runs through the third bracket, and the output shaft of the geared motor is fixedly connected with the steel wheel, so The steel wheel surface is in contact with the upper end of the rail.
减速电机的输出轴带动钢轮转动,从而通过第三支架带动设备在铁轨上移动,此设置不需要人工进行推动,可以自动行驶,节约劳动力,提高除锈效率。The output shaft of the deceleration motor drives the steel wheel to rotate, thereby driving the equipment to move on the rails through the third bracket. This setting does not need to be manually pushed, and can run automatically, saving labor and improving the efficiency of rust removal.
在进一步的技术方案中,所述框架外表面周围固定连接有L型板,所述L型板为4根,所述L型板的一端转动连接有导轮,所述导轮表面与铁轨侧面接触。In a further technical solution, L-shaped plates are fixedly connected around the outer surface of the frame, and there are four L-shaped plates. One end of the L-shaped plate is rotatably connected with a guide wheel, and the surface of the guide wheel is connected to the side of the rail. touch.
设置的第一支架和导轮可以将除锈装置限制在铁轨上,防止掉落,影响除锈。The first bracket and the guide wheels provided can limit the derusting device on the rails to prevent falling and affect the derusting.
在进一步的技术方案中,所述无线通讯器、中央处理器、蓄电池、电机控制器、电动机和减速电机相互适配,所述框架上端左侧固定连接有推把。In a further technical solution, the wireless communicator, the central processing unit, the storage battery, the motor controller, the motor and the deceleration motor are compatible with each other, and a push handle is fixedly connected to the left side of the upper end of the frame.
通过蓄电池为无线通讯器、中央处理器、电机控制器、电动机和减速电机提供电力,无线通讯器与外界使设备交互,中央处理器执行饿下发命令,电机控制器控制电机工作状态。The battery provides power for the wireless communicator, central processing unit, motor controller, motor and geared motor, the wireless communicator interacts with the outside world, the central processor executes and sends commands, and the motor controller controls the working state of the motor.
在进一步的技术方案中,所述Z型架的下端滑动连接有滑杆,所述滑杆的上端与Z型架内腔顶部之间固定连接有微型电动推杆,所述滑杆下端与压板固定连接。In a further technical solution, a slide bar is slidably connected to the lower end of the Z-shaped frame, and a miniature electric push rod is fixedly connected between the upper end of the slide bar and the top of the inner chamber of the Z-shaped frame. Fixed connection.
微型电动推杆的伸缩端伸出带动滑杆在Z型架内滑动,滑杆带动压板下移,压板推动打磨带下移,从而增加打磨带与铁轨之间的接触面积,提高除锈的效果。The extension of the telescopic end of the miniature electric push rod drives the sliding rod to slide in the Z-shaped frame, the sliding rod drives the pressure plate to move down, and the pressure plate pushes the grinding belt to move down, thereby increasing the contact area between the grinding belt and the rail, and improving the effect of rust removal .
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、通过设置的无线通讯器、中央处理器和电机控制器可以实现远程控制,从而使设备可以自动运行,减速电机带动钢轮转动,从而使设备在铁轨上移动,此装置不需要人工进行推动,设备可以自动行驶,节约体力,提高除锈效率;1. Remote control can be realized through the set wireless communicator, central processing unit and motor controller, so that the equipment can run automatically, and the deceleration motor drives the steel wheel to rotate, so that the equipment can move on the rails. This device does not need to be manually pushed , the equipment can drive automatically, saving physical strength and improving the efficiency of rust removal;
2、通过设置的压板和打磨带实现除锈,压板推动打磨带下移,增加打磨带与铁轨接触面积,大大提高除锈的效果,除锈面积变大,除锈的时间也缩短,提高工作的效率。2. Rust removal is realized through the set pressure plate and grinding belt. The pressure plate pushes the grinding belt down, increasing the contact area between the grinding belt and the rail, and greatly improving the rust removal effect. The rust removal area becomes larger, and the rust removal time is also shortened, improving work s efficiency.
附图说明Description of drawings
图1是本实用新型立体的结构示意图;Fig. 1 is the three-dimensional structural representation of the utility model;
图2是本实用新型蓄电池的结构示意图;Fig. 2 is the structural representation of storage battery of the present utility model;
图3是本实用新型电动机的结构示意图;Fig. 3 is the structural representation of electric motor of the present utility model;
图4是本实用新型微型电动推杆的结构示意图。Fig. 4 is a structural schematic diagram of the miniature electric push rod of the utility model.
附图标记说明:Explanation of reference signs:
1、框架;2、L型板;3、第一支架;4、导轮;5、从动轮;6、Z型架;7、压板;8、第三支架;9、铁轨;10、钢轮;11、减速电机;12、电动机;13、箱体;14、推把;15、蓄电池;16、电机控制器;17、中央处理器;18、无线通讯器;19、微型电动推杆;20、滑杆;21、打磨带;22、第二支架;23、驱动轮。1. Frame; 2. L-shaped plate; 3. First bracket; 4. Guide wheel; 5. Driven wheel; 6. Z-shaped frame; 7. Pressure plate; 8. Third bracket; 9. Rail; 10. Steel wheel ;11. geared motor; 12. electric motor; 13. cabinet; 14. push handle; 15. storage battery; 16. motor controller; 17. central processing unit; 18. wireless communicator; , slide rod; 21, grinding belt; 22, second support; 23, driving wheel.
具体实施方式detailed description
下面结合附图对本实用新型的实施例作进一步说明。Embodiments of the utility model will be further described below in conjunction with the accompanying drawings.
实施例1:Example 1:
如图1-4所示,本实用新型提供一种轨道除锈打磨机,包括框架1,框架1的下端的左侧固定连接有两个第一支架3,两个第一支架3的下端转动连接有从动轮5,框架1的下端的右侧固定连接有两个第二支架22,两个第二支架22的下端转连接有驱动轮23,驱动轮23表面与从动轮5表面之间套设有打磨带21,框架1下端两侧的中部固定连接有Z型架6,Z型架6的下端设有压板7,框架1右侧的两端固定连接有第三支架8,两个第三支架8的下端转动连接有钢轮10,框架1上端的中部固定连接有箱体13,箱体13内腔中部设有蓄电池15,箱体13内腔右侧从左至右分别固定连接有无线通讯器18、中央处理器17和电机控制器16。As shown in Figures 1-4, the utility model provides a track derusting grinding machine, including a
具体的,框架1下端设有铁轨9,打磨带21磨面与铁轨9上端接触,压板7的下端与打磨带21光面接触,第二支架22外表面的一侧固定连接有电动机12安装端,电动机12的输出轴贯穿第二支架22,且电动机12的输出轴与驱动轮23固定连接,第三支架8外表面的一侧固定连接有减速电机11安装端,减速电机11的输出轴贯穿第三支架8,且减速电机11的输出轴与钢轮10固定连接,钢轮10表面与铁轨9上端接触,框架1外表面周围固定连接有L型板2,L型板2为4根,L型板2的一端转动连接有导轮4,导轮4表面与铁轨9侧面接触,无线通讯器18、中央处理器17、蓄电池15、电机控制器16、电动机12和减速电机11相互适配,框架1上端左侧固定连接有推把14,Z型架6的下端滑动连接有滑杆20,滑杆20的上端与Z型架6内腔顶部之间固定连接有微型电动推杆19,滑杆20下端与压板7固定连接。Specifically, the lower end of the
上述实施例的工作原理、有益效果。Working principles and beneficial effects of the above-mentioned embodiments.
通过蓄电池15为无线通讯器18、中央处理器17、电机控制器16、电动机12和减速电机11提供电力,设置的箱体13可以保护内部电器的安全,防止外界损坏,使用者通过通讯设备与无线通讯器18交互,接收命令信号,然后,通过电缆传递至中央处理器17进行处理,中央处理器17处理后,再通过电缆传递至电机控制器16中,从而使电动机12和减速电机11工作,电动机12的输出轴带动驱动轮23旋转,驱动轮23通过打磨带21带动从动轮5转动,此设置可以使打磨带21转动,打磨带21磨面在铁轨9上端不停的打磨,从而起到除锈的效果,微型电动推杆19的伸缩端伸出并带动滑杆20作伸出运动,滑杆20带动压板7下移,压板7推动打磨带21下移,从而增加打磨带21与铁轨9之间的接触面积,提高除锈的效果,同时,除锈面积变大,其除锈的时间也有效缩短,大大提高工作的效率,减速电机11的输出轴带动钢轮10转动,从而通过第三支架8带动设备在铁轨9上移动,此设置不需要人工进行推动,可以自动行驶,节约劳动力,提高除锈效率,设置的第一支架3和导轮4可以将除锈装置限制在铁轨9上,防止掉落,影响除锈。The
以上实施例仅表达了本实用新型的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above examples only express the specific implementation manners of the utility model, and the description thereof is relatively specific and detailed, but it should not be interpreted as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222048027.0U CN218059739U (en) | 2022-08-05 | 2022-08-05 | An orbital derusting grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222048027.0U CN218059739U (en) | 2022-08-05 | 2022-08-05 | An orbital derusting grinding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218059739U true CN218059739U (en) | 2022-12-16 |
Family
ID=84403527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222048027.0U Active CN218059739U (en) | 2022-08-05 | 2022-08-05 | An orbital derusting grinding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218059739U (en) |
-
2022
- 2022-08-05 CN CN202222048027.0U patent/CN218059739U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN213917391U (en) | Grinding device is used in aluminum alloy door and window processing | |
| CN208358531U (en) | A kind of polishing grinding equipment based on rolling machinery working roll convenient for adjusting | |
| CN202910700U (en) | Grinding device used for removing red rust on surface of strip steel | |
| CN108857678A (en) | A kind of polishing grinding equipment based on rolling machinery working roll convenient for adjusting | |
| CN108214304A (en) | The grinding device that a kind of sanding block is vertically movable | |
| CN218059739U (en) | An orbital derusting grinding machine | |
| CN210550218U (en) | An automatic plate grinding device | |
| CN206216405U (en) | A kind of portable dust-collecting polisher for building | |
| CN210335373U (en) | Flat grinder convenient to it is clean | |
| CN215903195U (en) | Surface treatment equipment is used in reinforced concrete pipe production | |
| CN216657432U (en) | Switch is wearing and tearing machine for apron | |
| CN111070057B (en) | Efficient industrial design polishing equipment | |
| CN111168533A (en) | Piston ring processing and grinding device | |
| CN210550246U (en) | Surface grinding device for door plate machining | |
| CN221270769U (en) | Automobile spare and accessory part processing and polishing equipment | |
| CN216967223U (en) | Multifunctional bamboo product sanding machine | |
| CN215999764U (en) | Textile fabric ironing roller production polishing mechanism | |
| CN212762790U (en) | Surface polishing device for hardware production | |
| CN213225538U (en) | Vertical grinding machine with inhale bits structure | |
| CN212794290U (en) | Adjustable sanding and polishing structure for plate processing | |
| CN111230672B (en) | High-performance cathode roller off-line grinding machine | |
| CN213945951U (en) | Plastic product processing is with dust collector that polishes | |
| CN221936204U (en) | An environmentally friendly construction and decoration wall grinding device | |
| CN208854397U (en) | A polishing device for easy removal of nuts | |
| CN114309824A (en) | A new energy engine gear burr grinding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |