CN218052519U - Specialized tool of large-scale machine pump maintenance alignment - Google Patents
Specialized tool of large-scale machine pump maintenance alignment Download PDFInfo
- Publication number
- CN218052519U CN218052519U CN202220864165.3U CN202220864165U CN218052519U CN 218052519 U CN218052519 U CN 218052519U CN 202220864165 U CN202220864165 U CN 202220864165U CN 218052519 U CN218052519 U CN 218052519U
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- Prior art keywords
- alignment
- plate
- base
- lifting
- pump body
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- 238000012423 maintenance Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000009434 installation Methods 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 abstract description 4
- 230000008439 repair process Effects 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Details Of Reciprocating Pumps (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The utility model relates to a repair tools technical field especially relates to a specialized tool of large-scale machine pump maintenance alignment. The special tool for maintaining and aligning the large-scale pump comprises a base; the pump body is arranged at the top of the base; the alignment mechanism is positioned on the pump body, and the top of the base is provided with a placing box. The utility model provides a specialized tool of large-scale machine pump maintenance alignment passes through the setting of alignment mechanism, establish the alignment mechanism cover on the output shaft of machine pump body, be convenient for use with identification plate and alignment plate cooperation, start laser instrument, the light of laser instrument need pass alignment hole on the alignment plate and correspond with the identification line on the identification plate, accomplish the alignment after the fine setting then, alignment mechanism dismantles conveniently, the alignment of being convenient for, setting through fine setting mechanism, use with alignment mechanism cooperation, align the alignment, rotate a plurality of adjusting bolt that are located on the baffle when specifically being the fine setting, drive the regulating plate and remove, the advantage of finely tuning is carried out to the machine pump body.
Description
Technical Field
The utility model relates to a repair tools technical field especially relates to a specialized tool of large-scale machine pump maintenance alignment.
Background
In industries in various fields related to raw material conveying and power transmission, a good coaxial relation (a pump shaft and a motor shaft) between a motor and a conveying pump is required to be kept, rotation centers of two shafts connected with a coupling of the pump and the motor are strictly concentric, the coupling needs to be accurately aligned and centered when being installed, otherwise, the coupling can cause great stress, the normal work of the shaft, a bearing and other parts on the shaft is seriously influenced, even the vibration or damage of the whole machine and a foundation is caused, and the like, so the alignment of the coupling of the pump and the motor is one of important working links in the installation and maintenance processes.
The alignment precision requirement of a common small pump is low, the alignment operation is carried out, the measurement is carried out by using a steel plate ruler, the precision requirement can be met by using a hammer for adjustment, the alignment method of the small pump for adjusting the motor of a large unit is relatively troublesome, the motor is too large during maintenance, the operation space is small, the operation is difficult, the equipment alignment is easy to cause difficulty, and great difficulty is caused for subsequent work.
Therefore, it is necessary to provide a new special tool for maintenance and alignment of large-scale pump to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a specialized tool of large-scale machine pump maintenance alignment.
The utility model provides a specialized tool of large-scale machine pump maintenance alignment includes:
a base;
the pump body is arranged at the top of the base;
the alignment mechanism is located on the pump body and comprises an installation block, a clamping block, a laser and a limiting bolt, the installation block is sleeved on the output end of the pump body, a groove is formed in the installation block, a threaded hole is formed in one side face of the installation block, the limiting bolt is installed in the threaded hole and is in threaded connection, and one end of the limiting bolt extends out of the threaded hole and is provided with the clamping block which is fixedly connected.
Preferably, the top of base is provided with places the box, it is provided with the fixed plate in the box to place, one side fixed mounting on fixed plate top has the board of looking for, the opposite side fixed mounting on fixed plate top has the sign board.
Preferably, the marking plate is provided with a marking line, and the alignment plate is provided with an alignment hole.
Preferably, the top of base is provided with fine-tuning, fine-tuning still includes baffle, adjusting bolt and regulating plate, the equal fixed welding in both sides at base top has the baffle, the through-hole has been seted up to a baffle side, install threaded connection's adjusting bolt in the through-hole, adjusting bolt's one end extends the through-hole and installs fixed connection's regulating plate.
Preferably, the base is connected with the supporting seat through elevating system, just elevating system still includes lifter plate, hydraulic telescoping rod and connecting plate, the fixed welding of connecting plate is on the supporting seat, the lifting groove has been seted up in the connecting plate, sliding connection's lifter plate is installed to the lifting inslot, the lifter plate extend the lifting groove and with the bottom fixed connection of base, fixed connection's hydraulic telescoping rod is installed to the inner diapire in lifting groove, hydraulic telescoping rod's top and the bottom fixed connection of lifter plate.
Preferably, pulleys are fixedly arranged on the periphery of the bottom of the supporting seat.
Preferably, the bottom of the supporting seat is fixedly provided with an electric telescopic rod, and the output end of the electric telescopic rod is fixedly provided with an anti-skid plate.
Preferably, the bottom of the antiskid plate is provided with a protection bulge, the antiskid plate is provided with a through groove, and the through groove is embedded with the pulley.
Compared with the prior art, the utility model provides a specialized tool of large-scale machine pump maintenance alignment has following beneficial effect:
1. the utility model discloses an alignment mechanism's setting, establish the alignment mechanism cover on the output shaft of machine pump body, be convenient for use with the cooperation of signboard and alignment board, specifically be when roughly after the alignment, when finely tuning, start the laser instrument, the light of laser instrument need pass alignment hole on the alignment board and correspond with the sign line on the signboard, accomplish the alignment after the fine setting then, alignment mechanism dismantles conveniently, the alignment of being convenient for, setting through fine tuning, use with the alignment mechanism cooperation, align the alignment, it is specifically a plurality of adjusting bolt that the rotation is located on the baffle when finely tuning, drive the regulating plate and remove, finely tune the machine pump body.
2. The utility model discloses an elevating system's setting, the adjustment of angle about going on, specifically do, according to actual need, start hydraulic telescoping rod and drive the lifter plate and go up and down, drive the base that is connected with the lifter plate then and go up and down to the pump body and aim at the alignment, be convenient for deal with not motor of co-altitude, simultaneously through the setting of pulley and supporting seat, be convenient for remove the pump body after the maintenance, and through the setting of electric telescopic handle and antiskid ribbed tile, be convenient for after just adjusting the pump body, carry out spacing fixed to base and supporting seat, specifically do, tentatively aim at the alignment back, the antiskid ribbed tile that starts electric telescopic handle and beat removes, until antiskid ribbed tile and ground contact, accomplish spacing fixed, be convenient for because of the pulley skids the removal that leads to the supporting seat, the stability of alignment is guaranteed.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of a special tool for maintenance and alignment of a large-sized pump according to the present invention;
fig. 2 is a schematic view of the structure of fig. 1 in partial section according to the present invention;
FIG. 3 is a schematic view of the structure of FIG. 1 at A according to the present invention;
fig. 4 is a schematic structural diagram of the present invention at B in fig. 1.
Reference numbers in the figures: 1. a base; 2. a pump body; 3. an alignment mechanism; 31. mounting blocks; 32. a clamping block; 33. a laser; 34. a limit bolt; 4. placing a box; 5. a fixing plate; 6. aligning a plate; 61. aligning the hole; 7. a marking plate; 71. marking a line; 8. a fine adjustment mechanism; 81. a baffle plate; 82. adjusting the bolt; 83. an adjusting plate; 9. a lifting mechanism; 91. a lifting plate; 92. a hydraulic telescopic rod; 93. a connecting plate; 10. a supporting seat; 11. a pulley; 12. an electric telescopic rod; 13. an antiskid plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
The following detailed description is provided for the specific embodiments of the present invention.
Referring to fig. 1 to 4, an embodiment of the present invention provides a special tool for maintaining and aligning a large pump, the special tool for maintaining and aligning a large pump includes: the device comprises a base 1, a pump body 2, an alignment mechanism 3, a fine adjustment mechanism 8 and a lifting mechanism 9.
In the embodiment of the present invention, please refer to fig. 1, 2 and 4, the pump body 2 is arranged on the top of the base 1, the top of the base 1 is provided with the placing box 4, the fixing plate 5 is arranged in the placing box 4, one side of the top end of the fixing plate 5 is fixedly provided with the aligning plate 6, the other side of the top end of the fixing plate 5 is fixedly provided with the marking plate 7, the marking plate 7 is provided with the marking line 71, and the aligning hole 61 is formed on the aligning plate 6;
it should be noted that: when the motor pump is used, the repaired pump body 2 is moved to a position in butt joint with a motor, the fixing plate 5 placed in the placing box 4 is sleeved on an output shaft of the motor, then the fixing bolt on the fixing plate 5 is rotated, and the fixing plate 5 is temporarily fixed on the output shaft, so that subsequent alignment is convenient;
in the embodiment of the present invention, please refer to fig. 1, fig. 2 and fig. 4, the alignment mechanism 3 is located on the pump body 2, the alignment mechanism 3 includes a mounting block 31, a clamping block 32, a laser 33 and a limit bolt 34, the mounting block 31 is sleeved on the output end of the pump body 2, the mounting block 31 is provided with a groove, one side of the mounting block 31 is provided with a threaded hole, the threaded hole is internally provided with the limit bolt 34 in threaded connection, one end of the limit bolt 34 extends out of the threaded hole and is provided with the clamping block 32 in fixed connection;
it should be noted that: when the alignment mechanism 3 is used, the alignment mechanism 3 is sleeved on an output shaft of the pump body 2 and is convenient to be matched with the identification plate 7 and the alignment plate 6 for use, specifically, after approximate alignment, when fine adjustment is carried out, the laser 33 is started, light of the laser 33 needs to penetrate through the alignment hole 61 on the alignment plate 6 and corresponds to the identification line 71 on the identification plate 7, then alignment after fine adjustment is completed, the alignment mechanism 3 is convenient to detach and convenient to align;
in the embodiment of the present invention, please refer to fig. 1, fig. 2 and fig. 3, the top of the base 1 is provided with a fine adjustment mechanism 8, the fine adjustment mechanism 8 further includes a baffle 81, an adjusting bolt 82 and an adjusting plate 83, the baffle 81 is fixedly welded on both sides of the top of the base 1, a through hole is opened on one side of the baffle 81, the adjusting bolt 82 in threaded connection is installed in the through hole, one end of the adjusting bolt 82 extends out of the through hole and is installed with the adjusting plate 83 in fixed connection;
it should be noted that: when in use, the fine adjustment mechanism 8 is matched with the alignment mechanism 3 for use, so as to perform alignment and alignment, specifically, during fine adjustment, a plurality of adjusting bolts 82 on the baffle 81 are rotated to drive the adjusting plate 83 to move, so as to perform fine adjustment on the pump body 2;
in the embodiment of the present invention, please refer to fig. 1 and 2, the base 1 is connected to the supporting seat 10 through the lifting mechanism 9, and the lifting mechanism 9 further includes a lifting plate 91, a hydraulic telescopic rod 92 and a connecting plate 93, the connecting plate 93 is fixedly welded on the supporting seat 10, a lifting groove is formed in the connecting plate 93, the lifting plate 91 is slidably installed in the lifting groove, the lifting plate 91 extends out of the lifting groove and is fixedly connected with the bottom of the base 1, the inner bottom wall of the lifting groove is provided with the fixedly connected hydraulic telescopic rod 92, the top end of the hydraulic telescopic rod 92 is fixedly connected with the bottom end of the lifting plate 91, pulleys 11 are fixedly installed around the bottom of the supporting seat 10, the bottom of the supporting seat 10 is fixedly installed with the electric telescopic rod 12, the output end of the electric telescopic rod 12 is fixedly installed with the anti-skid plate 13, the bottom of the anti-skid plate 13 is provided with a protection protrusion, a through groove is formed in the anti-skid plate 13, and the through groove is embedded with the pulleys 11;
it should be noted that: during the use, through the setting of elevating system 9, the adjustment of upper and lower angle is carried out, specifically speaking, according to actual need, start hydraulic telescopic rod 92 and drive lifter plate 91 to go up and down, then drive the base 1 that is connected with lifter plate 91 to go up and down, then carry out the alignment from top to bottom to pump body 2, be convenient for deal with the motor of co-altitude not, through the setting of pulley 11 and supporting seat 10 simultaneously, be convenient for remove pump body 2 after the maintenance, and through the setting of electric telescopic handle 12 and antiskid ribbed tile 13, be convenient for after carrying out the initial adjustment to pump body 2, carry out spacing fixed to base 1 and supporting seat 10, specifically speaking, after the alignment is tentatively aligned, start the antiskid ribbed tile 13 that electric telescopic handle 12 beats and remove, until antiskid ribbed tile 13 contacts with ground, accomplish spacing fixed, be convenient for because of pulley 11 skids the removal of supporting seat 10, the stability of alignment is guaranteed;
the utility model provides a specialized tool's of large-scale machine pump maintenance alignment theory of operation as follows: during the use, the machine pump body 2 after will repairing moves to and motor butt joint position, will place 5 covers of fixed plate in placing the box 4 simultaneously and establish on the output shaft of motor, then rotate the fixing bolt who is located on fixed plate 5 and fix fixed plate 5 on the output shaft temporarily, be convenient for subsequent alignment, establish alignment mechanism 3 cover on the output shaft of machine pump body 2, be convenient for use with identification plate 7 and alignment plate 6 cooperation, specifically for when roughly aligning the back, when carrying out fine setting, start laser 33, the light of laser 33 need pass alignment hole 61 on alignment plate 6 and correspond with sign line 71 on the identification plate 7, then accomplish alignment after the fine setting, alignment mechanism 3 dismantles conveniently, be convenient for the alignment.
Through elevating system 9's setting, the adjustment of angle about carrying out, do specifically, according to actual need, start hydraulic telescoping rod 92 and drive lifter plate 91 and go up and down, then drive the base 1 of being connected with lifter plate 91 and go up and down, carry out alignment from top to bottom to pump body 2 then, be convenient for deal with not motor of co-altitude, simultaneously through the setting of pulley 11 and supporting seat 10, be convenient for remove pump body 2 after the maintenance, and through the setting of electric telescopic handle 12 with antiskid ribbed tile 13, be convenient for after carrying out the initial adjustment to pump body 2, carry out spacing fixed to base 1 and supporting seat 10, do specifically, tentatively aim at the alignment back, the antiskid ribbed tile 13 that starts electric telescopic handle 12 and removes, until antiskid ribbed tile 13 and ground contact, accomplish spacing fixed, be convenient for because of pulley 11 skids the removal that leads to supporting seat 10, the stability of alignment is guaranteed.
The above-mentioned only be the embodiment of the present invention, not consequently the restriction of the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transform made of the content of the specification and the attached drawings, or directly or indirectly use in other relevant technical fields, all including in the same way the patent protection scope of the present invention.
Claims (8)
1. The utility model provides a specialized tool of large-scale machine pump maintenance alignment which characterized in that includes:
a base (1);
the pump body (2) is arranged at the top of the base (1);
alignment mechanism (3), be located on pump body (2), alignment mechanism (3) is including installation piece (31), grip block (32), laser instrument (33) and stop bolt (34), installation piece (31) cover is established on the output of pump body (2), set up flutedly on installation piece (31), a side set up threaded hole of installation piece (31), threaded hole installs threaded connection's stop bolt (34), the one end of stop bolt (34) extends the screw hole and installs fixed connection's grip block (32).
2. The special tool for large pump maintenance and alignment according to claim 1, wherein a placing box (4) is arranged at the top of the base (1), a fixing plate (5) is arranged in the placing box (4), an alignment plate (6) is fixedly installed at one side of the top end of the fixing plate (5), and an identification plate (7) is fixedly installed at the other side of the top end of the fixing plate (5).
3. The special tool for maintaining and aligning the large-scale pump according to claim 2, wherein the marking plate (7) is provided with a marking line (71), and the aligning plate (6) is provided with an aligning hole (61).
4. The special tool for large pump maintenance and alignment according to claim 1, wherein a fine adjustment mechanism (8) is arranged at the top of the base (1), the fine adjustment mechanism (8) further comprises a baffle (81), an adjusting bolt (82) and an adjusting plate (83), the baffle (81) is fixedly welded on two sides of the top of the base (1), a through hole is formed in one side surface of the baffle (81), the adjusting bolt (82) is installed in the through hole and connected through threads, and the adjusting plate (83) is fixedly connected and extends out of the through hole at one end of the adjusting bolt (82).
5. The special tool for large pump maintenance and alignment according to claim 1, wherein the base (1) is connected with a support base (10) through a lifting mechanism (9), the lifting mechanism (9) further comprises a lifting plate (91), a hydraulic telescopic rod (92) and a connecting plate (93), the connecting plate (93) is fixedly welded on the support base (10), a lifting groove is formed in the connecting plate (93), the lifting plate (91) is slidably connected with the lifting groove, the lifting plate (91) extends out of the lifting groove and is fixedly connected with the bottom of the base (1), the hydraulic telescopic rod (92) is fixedly connected with the inner bottom wall of the lifting groove, and the top end of the hydraulic telescopic rod (92) is fixedly connected with the bottom end of the lifting plate (91).
6. The special tool for maintenance and alignment of the large-scale pump according to claim 5, wherein pulleys (11) are fixedly arranged around the bottom of the supporting seat (10).
7. The special tool for large pump maintenance and alignment according to claim 5, wherein the bottom of the supporting base (10) is fixedly provided with an electric telescopic rod (12), and the output end of the electric telescopic rod (12) is fixedly provided with an anti-skid plate (13).
8. The special tool for maintaining and aligning the large pump according to claim 7, wherein a protective protrusion is arranged at the bottom of the antiskid plate (13), a through groove is formed in the antiskid plate (13), and the through groove is embedded with the pulley (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220864165.3U CN218052519U (en) | 2022-04-14 | 2022-04-14 | Specialized tool of large-scale machine pump maintenance alignment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220864165.3U CN218052519U (en) | 2022-04-14 | 2022-04-14 | Specialized tool of large-scale machine pump maintenance alignment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218052519U true CN218052519U (en) | 2022-12-16 |
Family
ID=84417004
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220864165.3U Expired - Fee Related CN218052519U (en) | 2022-04-14 | 2022-04-14 | Specialized tool of large-scale machine pump maintenance alignment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218052519U (en) |
-
2022
- 2022-04-14 CN CN202220864165.3U patent/CN218052519U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221216 |