CN218049683U

CN218049683U - Semisolid aluminum bar processing and forming device

Info

Publication number: CN218049683U
Application number: CN202220109444.9U
Authority: CN
Inventors: 邝浩昭; 区耀灿; 邝次昭
Original assignee: Zhaoqing Xinlianchang Metal Industry Co ltd
Current assignee: Zhaoqing Xinlianchang Metal Industry Co ltd
Priority date: 2022-01-17
Filing date: 2022-01-17
Publication date: 2022-12-16
Anticipated expiration: 2032-01-17

Abstract

The utility model discloses a half solid-state aluminium bar machine-shaping device, comprising a base plate, there is the injection pipe top outer wall of bottom plate through bolted connection, the inside swing joint who injects the pipe has the piston, there is the guide pillar one side outer wall of piston through bolted connection, the one end of guide pillar extends to the outside welding who injects the pipe has the connecting plate, there is the casing top outer wall of bottom plate through bolted connection, be connected with the worm through the bearing between the both sides inner wall of casing, the bottom inner wall of casing is connected with the worm wheel through the bearing, worm wheel and worm meshing, the outside welding that the connecting axle one end of worm wheel extended to the casing has the carousel, the top outer wall of carousel has the connecting rod through bolted connection. The utility model discloses the cooperation through the spread groove on connecting rod and the connecting plate during the rotation of carousel for the connecting plate drives the piston through the guide pillar and moves, and then makes the extrusion of semisolid aluminum product through the piston, makes aluminium bar shaping rear surface not have the hole, has consequently realized the high effect of aluminium bar shaping quality.

Description

Semisolid aluminum bar processing and forming device

Technical Field

The utility model relates to an aluminium bar processing technology field, concretely relates to half solid-state aluminium bar machine-shaping device.

Background

The aluminum bar is one of aluminum products, and the processing and casting of the aluminum bar comprises melting, purification, impurity removal, degassing, slag removal and casting processes, so that the aluminum bar is formed into a fixed size.

If the authorization notice number is CN 204075108U and the authorization notice date is 2015.01.07, in particular to an aluminum bar forming device which is convenient and can fix the position of an aluminum bar. The aluminum bar forming device is provided with an aluminum bar fixing frame above a heat exchange water tank.

The aluminium bar of prior art pours through the mould during processing and carries out the shaping, leads to aluminium bar shaping rear surface to have a lot of sand holes, and then makes the quality of aluminium bar reduce, and when the mould produced wearing and tearing, and inconvenient the changing leads to the machining efficiency of aluminium bar processing to reduce. Therefore, it is desirable to design a semi-solid aluminum bar processing and forming apparatus to solve the above problems.

Disclosure of Invention

The utility model aims at providing a half solid-state aluminium bar machine-shaping device to solve the above-mentioned weak point among the prior art.

In order to achieve the above object, the present invention provides the following technical solutions:

the utility model provides a half solid-state aluminium bar machine-shaping device, includes the bottom plate, there is the injection pipe at the top outer wall of bottom plate through bolted connection, the inside swing joint of injection pipe has the piston, there is the guide pillar one side outer wall of piston through bolted connection, the outside welding that the one end of guide pillar extended to the injection pipe has the connecting plate, there is the casing top outer wall through bolted connection of bottom plate, there is the worm through bearing connection between the both sides inner wall of casing, the bottom inner wall of casing is connected with the worm wheel through the bearing, worm wheel and worm meshing, the outside welding that connecting axle one end of worm wheel extended to the casing has the carousel, the top outer wall of carousel has the connecting rod through bolted connection, open the top outer wall of connecting plate has the spread groove, the connecting rod slides in the inside of spread groove, there is the motor one side outer wall of casing through bolted connection, the output shaft one end of motor passes through splined connection with the worm.

As the utility model discloses preferred embodiment, there is the cartridge heater top outer wall of pressing the pipe through bolted connection, the inside of pressing the pipe is provided with the heater strip.

As the utility model discloses preferred embodiment, the injection pipe includes skin and inlayer, be provided with the heat preservation between skin and the inlayer, the heater strip is located between heat preservation and the inlayer.

As the utility model discloses preferred embodiment, one side outer wall welding of casing has the oil feed mouth, there is sealed lid one end of oil feed mouth through threaded connection.

As the utility model discloses preferred embodiment, there is the shaping ring one side of toper end through threaded connection, the both sides outer wall welding of shaping ring has the stress application pole.

As the utility model discloses preferred embodiment, the welding of the bottom plate outer wall of bottom plate has the base, the bottom outer wall of base is opened there is the mounting hole.

In the technical scheme, the beneficial effects of the utility model are that:

1. through carousel, connecting plate and the connecting plate that sets up, the cooperation through the spread groove on connecting rod and the connecting plate during the rotation of carousel for the connecting plate drives the piston through the guide pillar and moves, and then makes semi-solid state aluminum product pass through the extrusion of piston, makes aluminium bar shaping rear surface not have the hole, has consequently realized the high effect of aluminium bar shaping quality.

2. Through the shaping ring and the stress application rod that set up, utilize the shaping ring to carry out threaded connection with the toper end of pressing the pipe of penetrating for through exerting pressure the revolving force to the stress application rod, make the shaping ring be convenient for dismantle the change, consequently realized the effect that aluminium bar machine-shaping device is convenient for maintain, make the machining efficiency of aluminium bar obtain improving.

3. Through the worm wheel and the worm that set up, utilize the motor to drive the worm and rotate for the worm drives worm wheel and carousel and rotates, and then can live great moment of torsion through the laborsaving structure of worm and worm wheel when making the carousel rotate, makes the load of motor reduce simultaneously, has consequently realized preventing that the motor from appearing burning out easily because of the load is too high effect.

4. Through the oil inlet nozzle and the sealing cover which are arranged, the oil inlet nozzle and the sealing cover are utilized to enable the inside of the shell to enter lubricating oil, and then abrasion of the worm and the worm wheel during meshing transmission is reduced, so that the service life of the aluminum bar forming device is prolonged.

5. Through cartridge heater and heater strip, heat the aluminum product through the cartridge heater to carry out the secondary heating through the inside heater strip of injection pipe to the aluminum product, make the aluminum product can remain semisolid state when carrying out the shaping all the time, consequently realized the inside even effect of texture of aluminium bar.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.

Fig. 1 is a schematic view of a three-dimensional structure provided in an embodiment of a semi-solid aluminum bar processing and forming device of the present invention.

Fig. 2 is the schematic diagram of the internal structure provided by the embodiment of the semi-solid aluminum rod processing and forming device of the present invention.

Fig. 3 is a schematic view of an injection tube structure provided in an embodiment of the semi-solid aluminum bar processing and forming device of the present invention.

Description of the reference numerals:

the device comprises a base plate 1, an injection tube 2, a piston 3, a guide post 4, a connecting plate 5, a connecting groove 6, a rotary table 7, a connecting rod 8, a motor 9, a worm gear 10, a worm 11, an oil inlet nozzle 12, a sealing cover 13, a base 14, a mounting hole 15, a conical end 16, a forming ring 17, a force applying rod 18, a heating cylinder 19, a heating wire 20, an outer layer 21, a heat insulating layer 22, an inner layer 23 and a shell 24.

Detailed Description

In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be described in detail as a preferred embodiment of the present invention with reference to the accompanying drawings.

As shown in fig. 1-3, the embodiment of the utility model provides a semi-solid aluminium bar machine-shaping device, comprising a base plate 1, there is injection pipe 2 at the top outer wall of bottom plate 1 through bolted connection, there is piston 3 at the inside swing joint of injection pipe 2, there is guide pillar 4 one side outer wall of piston 3 through bolted connection, there is connecting plate 5 in the outside welding that the one end of guide pillar 4 extends to injection pipe 2, there is casing 24 at the top outer wall of bottom plate 1 through bolted connection, there is worm 11 through bearing connection between the both sides inner wall of casing 24, there is worm wheel 10 at the bottom inner wall of casing 24 through bearing connection, worm wheel 10 meshes with worm 11, there is carousel 7 in the outside welding that connecting shaft one end of worm wheel 10 extends to casing 24, there is connecting rod 8 at the top outer wall of carousel 7 through bolted connection, connecting plate 5's top outer wall is opened has spread groove 6, connecting rod 8 slides in the inside spread groove 6, there is motor 9 at one side outer wall of casing 24 through bolted connection, motor 9's one end passes through splined connection with output shaft 11.

Specifically, in the present embodiment, the injection molding machine includes a base plate 1, a top outer wall of the base plate 1 is connected with an injection tube 2 through a bolt, an aluminum material heated to be semisolid is placed inside the injection tube 2, the inside of the injection tube 2 is movably connected with a piston 3, the semisolid aluminum material is extruded by the piston 3, one side outer wall of the piston 3 is connected with a guide pillar 4 through a bolt, one end of the guide pillar 4 extends to the outside of the injection tube 2 and is welded with a connecting plate 5, the top outer wall of the base plate 1 is connected with a housing 24 through a bolt, a worm 11 is connected between two side inner walls of the housing 24 through a bearing, the worm 11 can rotate, a bottom inner wall of the housing 24 is connected with a worm wheel 10 through a bearing, the worm wheel 10 is meshed with a worm 11, one end of the connecting shaft of the worm wheel 10 extends to the outside of the housing 24 and is welded with a rotary plate 7, the worm wheel 10 is fixedly connected with the rotary plate 7, the worm wheel 10 drives the rotary plate 7 to rotate, the top outer wall of the rotary plate 7 is connected with a connecting rod 8 through a bolt, a spline 6 is opened on the top outer wall of the connecting plate 5, and the connecting plate 5 drives the worm to rotate through the connecting plate 5, and the connecting plate 5 to rotate through a bolt, and further drives the connecting plate 5 to rotate through a connecting plate 7 and an output shaft 5 to drive the connecting plate 5 to rotate through a connecting plate 5 and a connecting plate 5.

The utility model provides a pair of half solid-state aluminium bar machine-shaping device, through carousel 7, connecting plate 5 and the connecting plate 5 that sets up, through the cooperation of connecting rod 8 and the spread groove 6 on the connecting plate 5 during the rotation of carousel 7 for connecting plate 5 drives piston 3 through guide pillar 4 and moves, and then makes half solid-state aluminum product pass through the extrusion of piston 3, makes aluminium bar shaping rear surface not have the hole, has consequently realized the high effect of aluminium bar shaping quality.

The utility model provides a top outer wall of pressing the injection pipe 2 in another embodiment has a cartridge heater 19 through bolted connection, the inside of pressing the injection pipe 2 is provided with heater strip 20, the inside electric heating pipe that has of cartridge heater 19, make to heat the aluminum product into semi-solid, utilize heater strip 20 circular telegram to press the inside aluminum product of injection pipe 2 to carry out the secondary heating, make the aluminum product can maintain semi-solid state, and then cartridge heater 19 heats the aluminum product, and carry out the secondary heating to the aluminum product through the heater strip 20 of pressing the injection pipe 2 inside, make the aluminum product can remain semi-solid state throughout when carrying out the shaping, make the inside even effect of texture behind the aluminum rod shaping.

The utility model provides a still another embodiment, press and penetrate pipe 2 and include outer 21 and inlayer 23, be provided with heat preservation 22 between outer 21 and the inlayer 23, heater strip 20 is located between heat preservation 22 and the inlayer 23, and heat preservation 22 adopts the rock wool material to make, utilizes heat preservation 22 to make press and penetrate pipe 2 and have heat retaining effect, and then realizes energy-conserving effect.

The utility model provides a further embodiment, the welding of one side outer wall of casing 24 has oil feed mouth 12, and oil feed mouth 12 is linked together with casing 24, and there is sealed lid 13 one end of oil feed mouth 12 through threaded connection, and sealed lid 13 seals oil feed mouth 12, makes the inside of casing 24 can get into lubricating oil through oil feed mouth 12 and sealed lid 13, and then makes the wearing and tearing when worm 11 and worm wheel 10 mesh the transmission reduce for aluminium bar forming device's life obtains the extension.

The utility model provides a further embodiment, there is shaping ring 17 one side of conical end 16 through threaded connection, and shaping ring 17 is used for the shaping sizing of aluminium bar, and the both sides outer wall welding of shaping ring 17 has stress application rod 18, carries out threaded connection through shaping ring 17 and the conical end 16 of pressing the injection pipe 2 for through exerting pressure the revolving force to stress application rod 17, make the shaping ring be convenient for dismantle the change.

The utility model provides a further embodiment, the welding of 1 outer wall of bottom plate 1 has base 14, and the bottom outer wall of base 14 is opened there is mounting hole 15, utilizes mounting hole 15 convenience to fix base 14 through the screw thread.

The working principle is as follows: during the use, through rotating sealed lid 13, make to add lubricating oil to the inside of casing 24 through oil feed nozzle 12, when needing to carry out machine-shaping to the aluminium bar, put into the inside of heating cylinder 19 with the aluminium product through hanging in midair the equipment and heat, make the aluminium product form semi-solid state, and heat the inside of getting into injection pipe 2 with the aluminium product in the inside of heating cylinder 19, switch on the power of motor 9 through the wire, make motor 9 drive worm 11 rotate, the rotation of worm 11 drives worm wheel 10 and rotates, the rotation of worm wheel 10 drives carousel 7 and rotates, make carousel 7 drive connecting plate 5 through connecting rod 8 and carry out reciprocating motion, and then make connecting plate 5 drive piston 3 through guide pillar 4 and carry out reciprocating motion in the inside of injection pipe 2, and then make the aluminium product that gets into injection pipe 2 inside compress by piston 3, heat the aluminium product inside injection pipe 2 through heater strip 20, make the semi-solid state of aluminium product keep, piston 3 is through carrying out continuous compression to the aluminium product that gets into, make the aluminium product can carry out the aluminium product to carry out the shaping through adding the shaping ring 17 and changing, can make the dismantlement through the shaping ring 17 convenient.

While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.

Claims

1. The utility model provides a semi-solid aluminium bar machine-shaping device, includes bottom plate (1), its characterized in that, there is injection pipe (2) bottom plate's (1) top outer wall through bolted connection, the inside swing joint of injection pipe (2) has piston (3), there is guide pillar (4) one side outer wall of piston (3) through bolted connection, the outside welding that the one end of guide pillar (4) extended to injection pipe (2) has connecting plate (5), the top outer wall of bottom plate (1) has casing (24) through bolted connection, be connected with worm (11) through the bearing between the both sides inner wall of casing (24), the bottom inner wall of casing (24) is connected with worm wheel (10) through the bearing, worm wheel (10) and worm (11) meshing, the outside welding that the connecting axle one end of worm wheel (10) extended to casing (24) has carousel (7), the top outer wall of carousel (7) has connecting rod (8) through bolted connection, the top outer wall of connecting plate (5) is opened there is connecting rod (6), connecting rod (8) slides in the inside of connecting groove (6), one side of casing (24) is connected with motor through bolt (9), output shaft (11) is connected with motor (11).

2. A semi-solid aluminum bar forming machine as set forth in claim 1 wherein said shot tube (2) is bolted to a heating cylinder (19) at its top outer wall and a heating wire (20) is disposed inside said shot tube (2).

3. A semi-solid aluminum rod processing and forming device as set forth in claim 2, wherein said shot tube (2) comprises an outer layer (21) and an inner layer (23), a heat insulating layer (22) being provided between said outer layer (21) and said inner layer (23), and said heating wire (20) being positioned between said heat insulating layer (22) and said inner layer (23).

4. The semi-solid aluminum bar processing and forming device as claimed in claim 1, wherein an oil inlet nozzle (12) is welded to the outer wall of one side of the shell (24), and one end of the oil inlet nozzle (12) is connected with a sealing cover (13) through a thread.

5. The semi-solid aluminum bar processing and forming device according to claim 1, wherein one side of the tapered end (16) is connected with a forming ring (17) through threads, and the outer walls of two sides of the forming ring (17) are welded with the stressing rods (18).

6. The semi-solid aluminum bar processing and forming device according to claim 1, wherein a base (14) is welded on the outer wall of the bottom plate (1), and a mounting hole (15) is formed in the outer wall of the bottom of the base (14).