CN218047755U - Quantitative glue adding device - Google Patents

Abstract

The utility model relates to a feeding equipment technical field provides a ration adds mucilage binding and puts, including adding gluey subassembly and mixed subassembly, add gluey subassembly including adding gluey bucket and controller, mixed subassembly includes the mixing hopper, and the top of mixing hopper is equipped with the charge door, and it is used for holding quantitative colloidal sol to add gluey bucket, and locates the top of charge door, and the controller is connected with the bucket that adds gluey, and the controller can control the opening of the bucket that adds gluey downwards so that the colloidal sol in the bucket that adds gluey gets into the mixing hopper internal mixing. The utility model discloses a controller and add gluey bucket are connected, will add gluey bucket and set up the top at the mixing hopper charge door, under the condition that needs to add gluey, through controller control hold quantitative colloidal sol add gluey bucket upset so that add gluey bucket's opening downwards, add the colloidal sol in the gluey bucket and empty into the mixing hopper fast and mix; the device can be automatically and rapidly add quantitative colloidal sol into the mixing hopper, guarantees the stability of the pouring material, reduces the operation of operating personnel, shortens the operation time, reduces the cost and improves the construction efficiency.

Description

Quantitative glue adding device

Technical Field

The utility model relates to a feeding equipment technical field especially relates to a ration adds mucilage binding and puts.

Background

In the blast furnace hearth overall repair technology, the casting of the blast furnace hearth is an extremely important link, the casting material of the hearth is mainly a refractory material taking sol as a bonding agent, and during the construction process, the prefabricated dry material and the sol are stirred and mixed uniformly according to a certain proportion to form slurry with fluidity for casting.

The glue adding process is completed by manual operation, because the operation habits of each worker are different, the actual glue adding amount is not completely the same every time, some workers directly use a water pipe for filling, some workers use a water bucket for marking and filling, and even if the same person just starts pouring and finishes pouring, the glue adding amount is controlled differently; therefore, the glue adding amount in the refractory castable is very unstable, so that the fluidity fluctuation of the castable is large; when the glue adding amount is small, the pipe blocking situation can occur when the construction process is slow, a lot of workload is increased invisibly, and the construction progress is delayed; workers usually avoid the situation that the pouring material is stirred to be very thin by pipe blockage, so that cracks are easy to appear on a poured body after demoulding, and the quality of the poured body is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model provides a ration adds mucilage binding and puts for it is unstable to solve artifical gluey volume of adding among the prior art, and the mobility of pouring material is undulant big, influences the problem of pouring body quality.

The utility model provides a ration adds mucilage binding and puts, include: add gluey subassembly and mixed subassembly, it includes gluey bucket and controller to add gluey subassembly, mixed subassembly includes the mixing hopper, the top of mixing hopper is equipped with the charge door, it is used for holding quantitative sol to add gluey bucket, and locates the top of charge door, the controller with it connects to add gluey bucket, the controller can control it is down so that to add the opening of gluing the bucket add the sol in the bucket and get into mix in the mixing hopper.

According to the utility model provides a pair of ration adds mucilage binding and puts, it still includes the sol bucket, carries piece and measurement piece to add the gluey subassembly, the sol bucket with it passes through to add the gluey bucket carry a intercommunication, so that the colloidal sol in the sol bucket carry extremely in adding the gluey bucket, the measurement piece is used for acquireing the sol bucket to add the gluey volume of carrying in the gluey bucket.

According to the utility model provides a pair of ration adds mucilage binding and puts, carry the piece with the measurement piece respectively with the controller is connected.

According to the utility model provides a pair of ration adds mucilage binding and puts, the metering element is the measuring pump, the import of measuring pump with sol bucket intercommunication, just the export of measuring pump with carry a intercommunication.

According to the utility model provides a pair of ration adds mucilage binding and puts, the measurement piece is weighing transducer, weighing transducer locates add the bottom of gluing the bucket or the bottom of sol bucket.

According to the utility model provides a pair of ration adds mucilage binding and puts, the gauge member is level sensor, level sensor locates add in the gluey bucket or in the sol bucket.

According to the utility model provides a pair of ration adds mucilage binding and puts, mix the subassembly and still include the stirring piece, the stirring piece is located mix in the fill.

According to the utility model provides a pair of ration mucilage binding is put, ration mucilage binding is put still including collecting, the mixing hopper is equipped with the discharge gate, the discharge gate with collect the piece intercommunication.

According to the utility model provides a pair of ration mucilage binding is put, ration mucilage binding is put still includes the pump sending machine, the import of pump sending machine with the discharge gate intercommunication, the export of pump sending machine with collect a intercommunication.

According to the utility model provides a pair of quantitative glue adding device, the collection piece is pouring type blast furnace hearth.

The utility model provides a quantitative glue adding device, through being connected controller and glue adding barrel, set up the glue adding barrel above the mixing hopper charge door, under the condition that needs to add glue, through controller control hold quantitative colloidal sol add the glue barrel upset so that glue adding barrel's opening is down, the colloidal sol in the glue adding barrel pours into the mixing hopper fast and mixes; the device can be automatically and rapidly add quantitative colloidal sol into the mixing hopper, guarantees the stability of the pouring material, reduces the operation of operating personnel, shortens the operation time, reduces the cost and improves the construction efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the present invention or the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a quantitative glue adding device provided by the present invention;

reference numerals:

1: a glue adding barrel; 2: a sol dissolving barrel; 3: a conveying member; 4: a controller; 5: a mixing hopper; 6: a metering pump; 7: a pumping machine; 8: a casting type blast furnace hearth.

Detailed Description

To make the objects, technical solutions and advantages of the present invention clearer, the drawings in the present invention will be combined to clearly and completely describe the technical solutions of the present invention, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without making creative efforts belong to the protection scope of the present invention.

The utility model provides a ration adds mucilage binding and puts with figure 1 below.

The utility model provides a ration adds mucilage binding and puts other construction flow that are applied to blast furnace hearth pouring engineering and refractory material, and the automation when refractory material is under construction adds the gluey system, aims at improving the stability that refractory material adds the volume of gluing, reduces operation personnel's working strength simultaneously, improves the degree of automation of work progress.

The utility model provides a ration adds mucilage binding and puts includes: add gluey subassembly and mixing assembly, add gluey subassembly including adding gluey bucket 1 and controller 4, mixing assembly includes mixing hopper 5, and the top of mixing hopper 5 is equipped with the charge door, adds gluey bucket 1 and is used for holding quantitative sol, and locates the top of charge door, and controller 4 is connected with adding gluey bucket 1, and controller 4 can control to add gluey bucket 1's opening and mix downwards so that the sol that adds in the gluey bucket 1 gets into mixing hopper 5.

Specifically, the glue adding assembly comprises a glue adding barrel 1 and a controller 4, wherein an opening is formed in the top of the glue adding barrel 1 and used for containing quantitative sol; if 50kg of sol is needed, 50kg of sol is added into the sol adding barrel 1; the mixing assembly comprises a mixing hopper 5, the mixing hopper 5 is funnel-shaped, the cross-sectional area of the mixing hopper 5 is gradually reduced from the upper part to the lower part of the mixing hopper 5, the mixture in the mixing hopper 5 can be rapidly flowed to the bottom, a feed opening is formed in the top of the mixing hopper 5, and a user can add dry materials and sol into the mixing hopper 5 through the feed opening.

Further, add gluey bucket 1 and set up in the top of charge door, controller 4 is connected with adding gluey bucket 1, and under the condition that need add a certain amount of sol in mixing hopper 5, controller 4 control adds gluey bucket 1 downward upset so that add gluey bucket 1's opening downwards, and all sols in adding gluey bucket 1 can enter into mixing hopper 5 fast and mix with the drier, form the pouring material.

In the actual operation process, adding a certain amount of sol into the sol adding barrel 1 according to the actual requirement, and controlling the sol adding barrel 1 to turn over by the controller 4 according to the condition of dry materials in the mixing hopper 5 so that the opening of the sol adding barrel 1 filled with the certain amount of sol faces downwards, and quickly adding the sol into the mixing hopper 5 for mixing to form a casting material; this embodiment adds gluey bucket 1 fast upset through controller 4 control, adds gluey fast, avoids adding gluey speed slowly, influences the stability of pouring material.

In the embodiment, the controller is connected with the glue adding barrel, the glue adding barrel is arranged above the feeding port of the mixing hopper, and under the condition that glue needs to be added, the controller controls the glue adding barrel containing a fixed amount of glue to turn over so that the opening of the glue adding barrel faces downwards, and the glue in the glue adding barrel is quickly poured into the mixing hopper for mixing; the device can be automatically and rapidly add quantitative colloidal sol into the mixing hopper, guarantees the stability of the casting material, reduces the operation of operators, shortens the operation time, reduces the cost and improves the construction efficiency.

In this embodiment, the connection position between the controller 4 and the glue adding barrel 1 is not specifically limited, and the quantitative sol in the glue adding barrel 1 can be quickly poured into the mixing hopper 5. In one embodiment, the controller 4 is connected to the bottom of the glue adding barrel 1. In another embodiment, the controller 4 is connected to the upper portion of the glue adding barrel 1.

On the basis of above-mentioned embodiment, furtherly, add the gluey subassembly and still include sol bucket 2, conveying piece 3 and measurement piece, sol bucket 2 with add gluey bucket 1 through conveying piece 3 intercommunication to make the sol in the sol bucket 2 carry to adding gluey bucket 1 in, the measurement piece is used for obtaining the sol volume that sol bucket 2 carried to adding gluey bucket 1 in.

Referring to fig. 1, the glue adding assembly includes a glue dissolving barrel 2, a conveying member 3, a glue adding barrel 1 and a controller 4, the glue dissolving barrel 2 and the glue adding barrel 1 are communicated through the conveying member 3, and the conveying member 3 can convey the sol in the glue dissolving barrel 2 into the glue adding barrel 1; further, the metering piece is used for obtaining the sol amount conveyed from the sol barrel 2 to the sol adding barrel 1, and quantification is achieved.

In actual operation process, according to the quantitative sol of actual demand input in to the bucket of adding glue 1, the measuring part can acquire the sol volume in the bucket of adding glue 1, also is the sol volume of sol bucket 2 to the bucket of adding glue 1 input, under the condition that the sol volume in the bucket of adding glue 1 satisfies the actual demand, stops to carry 3 and continues to carry the sol to the bucket of adding glue 1.

On the basis of the above-described embodiment, further, the conveying member 3 and the metering member are respectively connected to the controller 4.

Specifically, the conveying member 3 is connected with the controller 4, and the controller 4 can control the conveying member 3 to convey the sol in the sol bucket 2 into the sol adding bucket 1, or stop conveying the sol in the sol bucket 2 into the sol adding bucket 1.

The metering piece is connected with the controller 4, and the metering piece is used for acquireing the volume of sol in the gluey bucket 1, and the controller 4 receives the volume of sol in the gluey bucket 1 data that the metering piece acquireed to according to the volume of sol that acquires and carry 3 to continue to carry the sol in the gluey bucket 2 to the bucket 1 that adds, or prevent that the sol in the gluey bucket 2 from carrying to the bucket 1 that adds.

In the actual operation process, the conveying member 3 conveys the sol in the sol barrel 2 to the sol adding barrel 1, and under the condition that the metering member detects that the sol in the sol adding barrel 1 meets the preset amount, the controller 4 controls the conveying member 3 to block the sol in the sol barrel 2 from being continuously conveyed to the sol adding barrel 1, namely, quantitative sol is filled in the current sol adding barrel 1.

Under the condition that sol is needed in the mixing hopper 5, the controller 4 controls the glue adding barrel 1 to turn over so that the opening of the glue adding barrel 1 faces downwards, and all sol in the glue adding barrel 1 is quickly poured into the mixing hopper 5 to be mixed to form a pouring material.

When the metering member detects that the amount of the sol in the glue adding barrel 1 is poured completely (the amount of the sol in the glue adding barrel 1 is almost zero), the controller 4 controls the glue adding barrel 1 to turn upwards so as to enable the opening of the glue adding barrel 1 to be upwards; the controller 4 controls the conveying part 3 to convey the sol in the sol barrel 2 to the gel adding barrel 1 for next gel adding.

According to the embodiment, glue can be automatically and quantitatively added into the mixing hopper 5, so that the stability of the pouring material is ensured, and the labor intensity of operators is reduced; the glue adding amount is accurately controlled through the metering piece, waste is avoided, and the cost is reduced; this ration adds mucilage binding and puts and adds the mucilage binding for the manual work, shortens operating time, and then improves the efficiency of construction.

On the basis of the above embodiment, the metering member is the metering pump 6, the inlet of the metering pump 6 is communicated with the sol barrel 2, and the outlet of the metering pump 6 is communicated with the conveying member 3.

Referring to fig. 1, the metering member that this embodiment provided is metering pump 6, and metering pump 6 also calls dosing pump or proportioning pump, and metering pump 6 can accomplish simultaneously and carry, measure and regulatory function, and the operating personnel can set up the flow of metering pump 6 according to actual conditions.

Specifically, the import and the sol bucket 2 intercommunication of measuring pump 6, the export of dosing pump and transport 3 intercommunications to carry the sol in the sol bucket 2 to add in the glue bucket 1, the effect personnel can obtain the sol volume in the glue bucket 1 according to the flow of measuring pump 6 and each item parameter of sol, if the sol volume in the measuring pump input to adding in the glue bucket 1 in one minute, realize the ration through the activation time of control measuring pump.

Furthermore, the metering pump 6 is connected with the controller 4, under the condition that the sol amount in the sol adding barrel 1 meets the preset amount, the controller 4 controls the metering pump 6 to stop, the sol in the sol adding barrel 2 is prevented from being continuously conveyed into the sol adding barrel 1, and under the condition that the sol amount in the sol adding barrel 1 is lower than the preset amount, the controller 4 controls the metering pump 6 to start, and the sol is continuously conveyed to the sol adding barrel 1.

The weighing piece in this embodiment is a weight sensor, and the weight sensor is arranged at the bottom of the glue adding barrel 1 or the bottom of the sol barrel 2.

Specifically, the weight sensor is arranged at the bottom of the glue adding barrel 1 and used for detecting the weight of the glue adding barrel 1 and the weight of the sol, so that the weight of the sol in the glue adding barrel 1 is obtained, the sol amount is obtained according to various parameters of the sol, and quantitative control over the sol in the glue adding barrel 1 is achieved.

Further, the weight sensor is connected with the controller 4, and the controller 4 prevents the conveying member 3 from continuously adding the sol in the sol bucket 2 into the sol adding bucket 1 under the condition that the amount of the sol meets the preset amount according to the parameters of the weight sensor; and under the condition that the sol amount is less than the preset amount, controlling the conveying piece 3 to convey the sol in the sol barrel 2 to the sol adding barrel 1 until the sol amount in the sol adding barrel 1 meets the preset amount.

On the basis of another embodiment, the weight sensor is arranged at the bottom of the sol barrel 2 and used for detecting the weight of the sol barrel 2 and the sol, the sol amount in the sol barrel 1 can be obtained through calculation, and quantitative control of the sol in the sol barrel 1 is realized.

The metering element of this embodiment is level sensor, and level sensor locates in adding gluey bucket 1 or in sol bucket 2.

Specifically, the liquid level sensor is arranged in the glue adding barrel 1 and used for detecting liquid level information of the sol in the glue adding barrel 1 and obtaining the sol amount in the glue adding barrel 1 according to the parameters of the glue adding barrel 1 and the parameters of the sol.

Further, the liquid level sensor is connected with the controller 4, and under the condition that the amount of the sol in the sol adding barrel 1 is lower than the preset amount, the controller 4 controls the conveying piece 3 to convey the sol in the sol adding barrel 2 to the sol adding barrel 1 until the amount of the sol in the sol adding barrel 1 is equal to the preset amount; under the condition that the sol amount in the sol adding barrel 1 meets the preset amount, the controller 4 prevents the conveying piece 3 from conveying the sol in the sol adding barrel 2 to the sol adding barrel 1, and then quantitative control of the sol in the sol adding barrel 1 is realized.

In another embodiment, the liquid level sensor is disposed in the sol barrel 2 and configured to detect liquid level information in the sol barrel 2, and obtain a sol amount in the sol barrel 1 according to a parameter of the sol barrel 2 and a parameter of the sol.

On the basis of the above embodiment, the mixing assembly further comprises a stirring member, which is arranged in the mixing hopper 5.

The mixing assembly comprises a mixing hopper 5 and a stirring piece, and the stirring piece is arranged in the mixing hopper 5 so as to uniformly stir the sol and the dry materials in the mixing hopper 5 to form the castable.

Further, mix the subassembly and still include actuating mechanism, actuating mechanism locates the bottom of mixing 5 of fighting, and actuating mechanism is connected with the stirring piece for the rotation of drive stirring piece for stirring speed, raise the efficiency.

In one embodiment, the central axis of the stirring member coincides with the central axis of the mixing hopper 5, and the stirring member can rotate around the central axis of the mixing hopper 5, so that the sol and the dry material can be uniformly stirred to form a castable pouring material with certain fluidity.

On the basis of above-mentioned embodiment, the ration is with mucilage binding and is put still including collecting, and mixing hopper 5 is equipped with the discharge gate, discharge gate and collection piece intercommunication.

In the embodiment, the bottom of the mixing hopper 5 is provided with a discharge hole, and the pouring material in the mixing hopper 5 can be discharged from the discharge hole; further, the quantitative glue adding device also comprises a collecting part, wherein a discharge hole of the mixing hopper 5 is communicated with the collecting part so as to uniformly mix the casting material in the mixing hopper 5 and discharge the casting material into the collecting part for use; the mixer can also go to the next mixing.

In the above embodiment, the quantitative glue adding device further comprises a pumping machine 7, an inlet of the pumping machine 7 is communicated with the discharge port, and an outlet of the pumping machine 7 is communicated with the collecting member.

In actual operation, after the castable in the mixing hopper 5 is uniformly mixed, the discharge port is controlled to be opened, and the pumping machine 7 is controlled to be started, so that the castable in the mixing hopper 5 enters the collecting piece through the discharge port, the inlet of the pumping machine 7 and the outlet of the pumping machine 7, and the castable in the mixing hopper 5 is rapidly collected to the collecting piece.

On the basis of the above embodiment, the collecting member is a casting type blast furnace hearth 8, the outlet of the pumping machine 7 conveys the casting material in the mixing hopper 5 to a proper position in the casting type blast furnace hearth 8 through the conveying pipe, and the blast furnace hearth is repaired by using the casting material.

In the embodiment, the controller 4 can set the flow of the metering pump 6 in advance according to the required sol amount, the controller 4 is controlled to start the sol adding, and a certain amount of sol in the sol adding barrel 2 is conveyed into the sol adding barrel 1, so that quantitative control is realized; the controller 4 controls the glue adding barrel 1 to turn over, the opening is downward, all the sol in the glue adding barrel 1 is poured into the mixing hopper 5 to be mixed with the dry materials in the mixing hopper 5, and after uniform stirring, a pouring material is formed and is pumped into a pouring type blast furnace hearth through the pumping machine 7 and the conveying pipeline, and pouring is completed.

The controller 4 of the embodiment is used for controlling the start and stop of the metering pump 6 and the turnover of the glue adding barrel 1, and the controller 4 is manual or automatic; in the manual mode, only a switch button is used for controlling the glue adding switch, so that the metering pump 6 is controlled to be switched on and off; controlling a dumping switch to add the sol in the glue adding barrel 1 into the mixing hopper 5 or reset the glue adding barrel 1; and in an automatic mode, the glue adding amount can be preset in advance, and one-key starting is realized.

The ration that this embodiment provided adds mucilage binding is put can realize adding gluey voluntarily to reduce and add gluey volume and to 8 pouring materials quality influences of pouring type blast furnace hearth.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (10)

1. The utility model provides a ration adds mucilage binding and puts which characterized in that includes: add gluey subassembly and mixing subassembly, it includes to add gluey bucket and controller to add gluey subassembly, mixing subassembly includes the blending hopper, the top of blending hopper is equipped with the charge door, it is used for holding quantitative sol to add gluey bucket, and locates the top of charge door, the controller with it connects to add gluey bucket, the controller can control it is downwards so that to add the opening of gluing the bucket add the sol in the bucket and get into mix in the blending hopper.

2. The quantitative glue adding device according to claim 1, wherein the glue adding assembly further comprises a glue dissolving barrel, a conveying member and a metering member, the glue dissolving barrel is communicated with the glue adding barrel through the conveying member so that the glue in the glue dissolving barrel is conveyed into the glue adding barrel, and the metering member is used for acquiring the amount of the glue conveyed from the glue dissolving barrel into the glue adding barrel.

3. The quantitative glue adding device according to claim 2, wherein the conveying member and the metering member are respectively connected to the controller.

4. The quantitative glue adding device according to claim 3, wherein the metering member is a metering pump, an inlet of the metering pump is communicated with the sol bucket, and an outlet of the metering pump is communicated with the conveying member.

5. The quantitative glue adding device according to claim 3, wherein the metering member is a weight sensor, and the weight sensor is arranged at the bottom of the glue adding barrel or the bottom of the glue dissolving barrel.

6. The quantitative glue adding device according to claim 3, wherein the metering member is a liquid level sensor, and the liquid level sensor is arranged in the glue adding barrel or the glue dissolving barrel.

7. The quantitative glue adding device according to claim 1, wherein the mixing assembly further comprises a stirring member, and the stirring member is arranged in the mixing hopper.

8. The quantitative glue adding device according to claim 1, further comprising a collecting member, wherein the mixing hopper is provided with a discharge port, and the discharge port is communicated with the collecting member.

9. The quantitative glue adding device according to claim 8, further comprising a pumping machine, wherein an inlet of the pumping machine is communicated with the discharge port, and an outlet of the pumping machine is communicated with the collecting member.

10. The quantitative glue adding device according to claim 8 or 9, wherein the collecting member is a casting type blast furnace hearth.

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