CN218037209U - Switch device life testing device - Google Patents

Switch device life testing device Download PDF

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CN218037209U
CN218037209U CN202221818295.XU CN202221818295U CN218037209U CN 218037209 U CN218037209 U CN 218037209U CN 202221818295 U CN202221818295 U CN 202221818295U CN 218037209 U CN218037209 U CN 218037209U
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relay
contact group
coil
switch
normally open
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陈西
何鹏飞
赵志虎
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Siemens Corp
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Siemens Corp
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Abstract

The utility model provides a switching element life-span testing arrangement, include: the device comprises a switching module, a control module, a fault detection module and an alarm module; a switching module configured to switch a mechanical life test mode in which the control module, the fault detection module, and the alarm module are activated and an electrical life test mode in which the control module, the fault detection module, and the alarm module are deactivated; the control module is configured to control the switching device to execute switching-on action and switching-off action according to a control signal of the controller in the electric service life testing platform; the fault detection module is configured to detect an action execution result of the switching device and send an alarm instruction to the alarm module when the switching device does not successfully execute a closing action or an opening action; and the alarm module is used for sending out an alarm signal according to the alarm instruction. The scheme can improve the efficiency of testing the service life of the switch device.

Description

开关器件寿命测试装置Switch device life test device

技术领域technical field

本申请涉及电气工程技术领域,尤其一种开关器件寿命测试装置。The application relates to the technical field of electrical engineering, in particular to a device for testing the lifetime of switching devices.

背景技术Background technique

对于塑料外壳式开关器件(Molded Case Circuit Breaker,MCCB)、空气开关器件(Air Circuit Breaker,ACB)和负荷开关(Load-Break Switch,LBS)等开关器件,为了验证开关器件的使用寿命是否满足设计要求,需要对开关器件的机械寿命和电寿命进行测试。机械寿命测试的目的是测试开关器件中机械构件的寿命是否满足设计要求,比如测试在规定开合次数内触头是否粘连、脱落等。电寿命测试的目的是测试开关器件中线圈等电器元件的寿命是否满足设计要求,比如测试在规定开合次数内电压和电流的输入输出值是否正常等。For switching devices such as Molded Case Circuit Breaker (MCCB), Air Circuit Breaker (ACB) and Load-Break Switch (LBS), in order to verify whether the service life of the switching device meets the design Requirements, the mechanical life and electrical life of the switching device need to be tested. The purpose of the mechanical life test is to test whether the life of the mechanical components in the switch device meets the design requirements, such as testing whether the contacts are stuck or fall off within the specified opening and closing times. The purpose of electrical life test is to test whether the life of electrical components such as coils in switching devices meets the design requirements, such as testing whether the input and output values of voltage and current are normal within the specified number of opening and closing times.

目前,通过机械寿命测试平台对开关器件的机械寿命进行测试,电寿命测试平台对开关器件的电寿命进行测试。At present, the mechanical life of the switch device is tested by the mechanical life test platform, and the electrical life of the switch device is tested by the electrical life test platform.

然而,机械寿命测试平台仅可用于机械寿命的测试,电寿命测试平台仅可用于电寿命的测试,需要在两个测试平台上依次对开关器件的机械寿命和电寿命进行测试,导致对开关器件寿命进行寿命测试的效率较低。However, the mechanical life test platform can only be used for the test of mechanical life, and the electrical life test platform can only be used for the test of electrical life. Lifetime is less efficient for life testing.

实用新型内容Utility model content

有鉴于此,本申请提供的开关器件寿命测试装置,能够提高对开关器件进行寿命测试的效率。In view of this, the life testing device for switching devices provided in the present application can improve the efficiency of life testing for switching devices.

本申请实施例提供了一种开关器件寿命测试装置,包括:切换模块、控制模块、故障检测模块和报警模块;所述切换模块,被构造为对机械寿命测试模式和电寿命测试模式进行切换,其中,在所述机械寿命测试模式下,所述控制模块、所述故障检测模块和所述报警模块启用,基于电寿命测试平台对开关器件进行机械寿命测试,在所述电寿命测试模式下,所述控制模块、所述故障检测模块和所述报警模块停用,所述电寿命测试平台对开关器件进行电寿命测试;所述控制模块,被构造为根据所述电寿命测试平台中控制器的控制信号,控制开关器件执行合闸动作和分闸动作;所述故障检测模块,被构造为检测开关器件的动作执行结果,并在开关器件未成功执行合闸动作或分闸动作时,向所述报警模块发送报警指令;所述报警模块,用于根据所述报警指令,发出报警信号。The embodiment of the present application provides a switching device life testing device, including: a switching module, a control module, a fault detection module and an alarm module; the switching module is configured to switch between the mechanical life test mode and the electrical life test mode, Wherein, in the mechanical life test mode, the control module, the fault detection module and the alarm module are enabled, and the mechanical life test is performed on the switching device based on the electrical life test platform, and in the electrical life test mode, The control module, the fault detection module and the alarm module are deactivated, and the electrical life test platform performs an electrical life test on the switching device; the control module is configured to The control signal controls the switching device to perform the closing action and the opening action; the fault detection module is configured to detect the action execution result of the switching device, and when the switching device fails to perform the closing action or the opening action, send The alarm module sends an alarm instruction; the alarm module is configured to send an alarm signal according to the alarm instruction.

在一种可能的实现方式中,所述故障检测模块包括:至少两个继电器;所述至少两个继电器中的每个继电器的线圈与开关器件的一相电路相串联;所述至少两个继电器的触点组均与所述报警模块相连接;当开关器件未成功执行合闸动作或分闸动作时,所述至少两个继电器中的至少一个继电器的触点组闭合,向所述报警模块发送报警指令。In a possible implementation manner, the fault detection module includes: at least two relays; the coil of each relay in the at least two relays is connected in series with a phase circuit of the switching device; the at least two relays The contact groups of the relays are all connected to the alarm module; when the switching device fails to perform the closing action or the opening action, the contact group of at least one of the at least two relays is closed, and the alarm module Send an alarm command.

在一种可能的实现方式中,所述故障检测模块包括:第一继电器、第二继电器、第三继电器和第四继电器;所述报警模块包括:第五继电器、第六继电器和蜂鸣器;所述控制模块包括:第一控制开关和第二控制开关;所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的线圈,分别与开关器件的零线输出端和三相火线的输出端相连接;所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常闭触点组相并联后与所述第一控制开关和所述第五继电器的线圈相串联;所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常开触点组相并联后与所述第二控制开关和所述第六继电器的线圈相串联;所述第五继电器的常开触点组与所述第六继电器的常开触点组相并联后与所述蜂鸣器相串联。In a possible implementation manner, the fault detection module includes: a first relay, a second relay, a third relay, and a fourth relay; the alarm module includes: a fifth relay, a sixth relay, and a buzzer; The control module includes: a first control switch and a second control switch; the coils of the first relay, the second relay, the third relay and the fourth relay are respectively connected to the neutral line output of the switching device end and the output end of the three-phase fire wire; the normally closed contact groups of the first relay, the second relay, the third relay and the fourth relay are connected in parallel to the first control switch connected in series with the coil of the fifth relay; the normally open contact groups of the first relay, the second relay, the third relay and the fourth relay are connected in parallel to the second control switch It is connected in series with the coil of the sixth relay; the normally open contact group of the fifth relay is connected in parallel with the normally open contact group of the sixth relay and then connected in series with the buzzer.

在一种可能的实现方式中,所述切换模块包括:第一转换开关;所述第一控制开关的一端与外部电源的正极相连接,所述第一控制开关的另一端与所述第一转换开关中第一触点组的输入端相连接,所述第一触点组的输出端分别与所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常闭触点组的输入端相连接,所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常闭触点组的输出端均与所述第五继电器的线圈的输入端相连接;所述第二控制开关的一端与外部电源的正极相连接,所述第二控制开关的另一端与所述第一转换开关中第二触点组的输入端相连接,所述第二触点组的输出端分别与所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常开触点组的输入端相连接,所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常开触点组的输出端与所述第六继电器的线圈的输入端相连接。In a possible implementation manner, the switching module includes: a first transfer switch; one end of the first control switch is connected to the positive pole of the external power supply, and the other end of the first control switch is connected to the first The input ends of the first contact group in the transfer switch are connected, and the output ends of the first contact group are respectively connected to the first relay, the second relay, the third relay and the fourth relay The input ends of the normally closed contact group are connected, and the output ends of the normally closed contact groups of the first relay, the second relay, the third relay and the fourth relay are all connected to the fifth relay The input end of the coil is connected; one end of the second control switch is connected to the positive pole of the external power supply, and the other end of the second control switch is connected to the input end of the second contact group in the first transfer switch. connected, the output ends of the second contact group are respectively connected to the input ends of the normally open contact groups of the first relay, the second relay, the third relay and the fourth relay, so The output ends of the normally open contact groups of the first relay, the second relay, the third relay and the fourth relay are connected to the input end of the coil of the sixth relay.

在一种可能的实现方式中,所述故障检测模块包括:第七继电器和第八继电器;所述控制模块:第九继电器和第十继电器;所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常闭触点组的输出端均与所述第七继电器的线圈的输入端相连接,所述第七继电器的线圈的输出端与外部电源的负极相连接;所述第一继电器、所述第二继电器、所述第三继电器和所述第四继电器的常开触点组的输出端均与所述第八继电器的线圈的输入端相连接,所述第八继电器的线圈的输出端与外部电源的负极相连接;所述第五继电器的常闭触点组的一端与所述第一控制开关的另一端相连接,所述第五继电器的常闭触点组的另一端与所述第八继电器的常闭触点组的一端相连接,所述第八继电器的常闭触点组的另一端与所述第十继电器的常闭触点组的一端相连接,所述第十继电器的常闭触点组的另一端与所述第九继电器的线圈的输入端相连接,所述第九继电器的线圈的输出端与外部电源的负极相连接;所述第六继电器的常闭触点组的一端与所述第一控制开关的另一端相连接,所述第六继电器的常闭触点组的另一端与所述第七继电器的常闭触点组的一端相连接,所述第七继电器的常闭触点组的另一端与所述第十继电器的线圈的输入端相连接,所述第十继电器的线圈的输出端与外部电源的负极相连接;所述第九继电器的常开触点组与开关器件的合闸线圈相串联,所述第十继电器的常开触点组与开关器件的分闸线圈相串联。In a possible implementation manner, the fault detection module includes: a seventh relay and an eighth relay; the control module: a ninth relay and a tenth relay; the first relay, the second relay, the The output ends of the normally closed contact groups of the third relay and the fourth relay are connected to the input end of the coil of the seventh relay, and the output end of the coil of the seventh relay is connected to the negative pole of the external power supply. connection; the output ends of the normally open contact groups of the first relay, the second relay, the third relay and the fourth relay are all connected to the input end of the coil of the eighth relay, so The output end of the coil of the eighth relay is connected with the negative pole of the external power supply; one end of the normally closed contact group of the fifth relay is connected with the other end of the first control switch, and the normally closed contact group of the fifth relay is connected with the other end of the first control switch, and the normally closed contact group of the fifth relay is connected The other end of the normally closed contact group of the eighth relay is connected to one end of the normally closed contact group of the eighth relay, and the other end of the normally closed contact group of the eighth relay is connected to the normally closed contact group of the tenth relay The other end of the normally closed contact group of the tenth relay is connected to the input end of the coil of the ninth relay, and the output end of the coil of the ninth relay is connected to the negative pole of the external power supply ; One end of the normally closed contact group of the sixth relay is connected with the other end of the first control switch, and the other end of the normally closed contact group of the sixth relay is connected with the normally closed contact group of the seventh relay One end of the contact group is connected, the other end of the normally closed contact group of the seventh relay is connected with the input end of the coil of the tenth relay, and the output end of the coil of the tenth relay is connected with the external power supply The negative poles are connected; the normally open contact group of the ninth relay is connected in series with the closing coil of the switching device, and the normally open contact group of the tenth relay is connected in series with the opening coil of the switching device.

在一种可能的实现方式中,所述第七继电器的常开触点组的一端与外部电源的正极相连接,所述第七继电器的常开触点组的另一端与所述第一转换开关中第一触点组的输入端相连接;所述第八继电器的常开触点组的一端与外部电源的正极相连接,所述第八继电器的常开触点组的另一端与所述第一转换开关中第二触点组的输入端相连接。In a possible implementation manner, one end of the normally open contact group of the seventh relay is connected to the positive pole of the external power supply, and the other end of the normally open contact group of the seventh relay is connected to the first switch The input end of the first contact group in the switch is connected; one end of the normally open contact group of the eighth relay is connected with the positive pole of the external power supply, and the other end of the normally open contact group of the eighth relay is connected with the The input end of the second contact group in the first transfer switch is connected.

在一种可能的实现方式中,所述装置还包括:计数继电器;所述计数继电器与所述第十继电器的常开触点组相连接;所述计数继电器的常闭触点组的一端与外部电源的正极相连接,所述计数继电器的常闭触点组的另一端分别与所述第一控制开关的一端和所述第七继电器的常开触点组的一端相连接;所述计数继电器,被构造为根据所述第十继电器的常开触点组K10″)的闭合次数或断开次数,对开关器件的开合次数进行计数,并在开关器件的开合次数达到预设的次数阈值后断开常闭触点组。In a possible implementation manner, the device further includes: a counting relay; the counting relay is connected to the normally open contact group of the tenth relay; one end of the normally closed contact group of the counting relay is connected to The positive pole of the external power supply is connected, and the other end of the normally closed contact group of the counting relay is respectively connected with one end of the first control switch and one end of the normally open contact group of the seventh relay; The relay is configured to count the number of opening and closing times of the switching device according to the number of times of closing or opening times of the normally open contact group K10 ") of the tenth relay, and when the number of times of opening and closing of the switching device reaches a preset Open the normally closed contact group after the number of times threshold.

在一种可能的实现方式中,所述故障检测模块还包括:第二转换开关;所述第九继电器的常开触点组的一端与所述计数继电器的常闭触点组的另一端相连接,所述第九继电器的常开触点组的另一端与所述第二转换开关的一端相连接,所述第二转换开关的另一端与所述第八继电器的常闭触点组的一端相连接;在开关器件为接触器时,所述第二转换开关闭合,在开关器件为断路器时,所述第二转换开关断开。In a possible implementation manner, the fault detection module further includes: a second transfer switch; one end of the normally open contact group of the ninth relay is connected to the other end of the normally closed contact group of the counting relay The other end of the normally open contact group of the ninth relay is connected to one end of the second transfer switch, and the other end of the second transfer switch is connected to the normally closed contact group of the eighth relay. One end is connected; when the switching device is a contactor, the second transfer switch is closed, and when the switching device is a circuit breaker, the second transfer switch is opened.

在一种可能的实现方式中,所述装置还包括:保险丝和启停按钮;所述保险丝的一端与外部电源的正极相连接,所述保险丝的另一端与所述启停按钮的一端相连接,所述启停按钮的另一端分别与所述计数继电器的线圈的一端和所述计数继电器的常闭触点组的一端相连接,所述计数继电器的线圈的另一端与外部电源的负极相连接。In a possible implementation, the device further includes: a fuse and a start-stop button; one end of the fuse is connected to the positive pole of the external power supply, and the other end of the fuse is connected to one end of the start-stop button , the other end of the start-stop button is respectively connected to one end of the coil of the counting relay and one end of the normally closed contact group of the counting relay, and the other end of the coil of the counting relay is connected to the negative pole of the external power supply connect.

在一种可能的实现方式中,所述第五继电器和所述第六继电器均为时间继电器。In a possible implementation manner, both the fifth relay and the sixth relay are time relays.

由上述技术方案可知,切换模块可以切换电寿命测试平台的测试模式至电寿命测试模式或机械寿命测试模式,在电寿命测试模式下,控制模块、故障检测模块和报警模块停用,电寿命测试平台可以正常对开关器件进行电寿命测试,在机械寿命测试模式下,控制模块、故障检测模块和报警模块启用,控制模块、故障检测模块和报警模块可以利用电寿命测试平台对开关器件进行机械寿命测试。通过开关器件寿命测试装置,可以通过电寿命测试平台对开关器件的电寿命和机械寿命进行测试,从而节省在不同测试平台之间转移开关器件时对开关器件进行固定和接线的时间,从而能够提高对开关器件进行寿命测试的效率。It can be seen from the above technical scheme that the switching module can switch the test mode of the electrical life test platform to the electrical life test mode or the mechanical life test mode. In the electrical life test mode, the control module, the fault detection module and the alarm module are disabled, and the electrical life test The platform can normally test the electrical life of the switching device. In the mechanical life test mode, the control module, fault detection module and alarm module are enabled, and the control module, fault detection module and alarm module can use the electrical life test platform to test the mechanical life of the switch device. test. Through the switch device life test device, the electrical life and mechanical life of the switch device can be tested through the electrical life test platform, thereby saving the time for fixing and wiring the switch device when transferring the switch device between different test platforms, thereby improving Efficiency of life testing of switching devices.

附图说明Description of drawings

图1是本申请一个实施例的开关器件寿命测试装置的示意图;Fig. 1 is the schematic diagram of the switching device lifetime testing device of an embodiment of the present application;

图2是本申请另一个实施例的开关器件寿命测试装置的示意图;FIG. 2 is a schematic diagram of a switching device life testing device according to another embodiment of the present application;

图3是本申请一个实施例的开关器件的控制电路的示意图。Fig. 3 is a schematic diagram of a control circuit of a switching device according to an embodiment of the present application.

附图标记列表:List of reference signs:

100:开关器件寿命测试装置 101:切换模块 102:控制模块100: Switching device life test device 101: Switching module 102: Control module

103:故障检测模块 104:报警模块 K1:第一继电器103: Fault detection module 104: Alarm module K1: First relay

K2:第二继电器 K3:第三继电器 K4:第四继电器K2: Second relay K3: Third relay K4: Fourth relay

K5:第五继电器 K6:第六继电器 K7:第七继电器K5: Fifth relay K6: Sixth relay K7: Seventh relay

K8:第八继电器 K9:第九继电器 K10:第十继电器K8: Eighth relay K9: Ninth relay K10: Tenth relay

TP1:第一控制开关 TP2:第二控制开关 HA:蜂鸣器TP1: First control switch TP2: Second control switch HA: Buzzer

SA1:第一转换开关 SA2:第二转换开关 KS:计数继电器SA1: First transfer switch SA2: Second transfer switch KS: Counting relay

SB:启停按钮 FU:保险丝 N:开关器件的N相SB: Start-stop button FU: Fuse N: Phase N of switching device

L1:开关器件的L1相 L2:开关器件的L2相 L3:开关器件的L3相L1: Phase L1 of the switching device L2: Phase L2 of the switching device L3: Phase L3 of the switching device

P1:合闸线圈 P2:分闸线圈P1: closing coil P2: opening coil

K1′:第一继电器的常闭触点组 K1″:第一继电器的常开触点组K1′: Normally closed contact group of the first relay K1″: Normally open contact group of the first relay

K2′:第二继电器的常闭触点组 K2″:第二继电器的常开触点组K2′: Normally closed contact group of the second relay K2″: Normally open contact group of the second relay

K3′:第三继电器的常闭触点组 K3″:第三继电器的常开触点组K3′: Normally closed contact group of the third relay K3″: Normally open contact group of the third relay

K4′:第四继电器的常闭触点组 K4″:第四继电器的常开触点组K4′: Normally closed contact group of the fourth relay K4″: Normally open contact group of the fourth relay

K5′:第五继电器的常闭触点组 K5″:第五继电器的常开触点组K5′: Normally closed contact group of the fifth relay K5″: Normally open contact group of the fifth relay

K6′:第六继电器的常闭触点组 K6″:第六继电器的常开触点组K6′: Normally closed contact group of the sixth relay K6″: Normally open contact group of the sixth relay

K7′:第七继电器的常闭触点组 K7″:第七继电器的常开触点组K7′: Normally closed contact group of the seventh relay K7″: Normally open contact group of the seventh relay

K8′:第八继电器的常闭触点组 K8″:第八继电器的常开触点组K8′: Normally closed contact group of the eighth relay K8″: Normally open contact group of the eighth relay

K9″:第九继电器的常开触点组 K10′:第十继电器的常闭触点组K9″: Normally open contact group of the ninth relay K10′: Normally closed contact group of the tenth relay

K10″:第十继电器的常开触点组 KS′:计数电器的常闭触点组K10″: The normally open contact group of the tenth relay KS′: The normally closed contact group of the counting device

具体实施方式detailed description

为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present application clearer, the implementation manners of the present application will be further described in detail below in conjunction with the accompanying drawings.

在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the application.

如前所述,目前在对开关器件进行寿命测试时,由于机械寿命测试平台无法进行电寿命测试,电寿命测试平台也无法进行机械寿命测试,所以需要通过机械寿命测试平台对开关器件的机械寿命进行测试,并通过电寿命测试平台对开关器件的电寿命进行测试。对于同一个开关器件,需要在两个测试平台上分别进行机械寿命测试和电寿命测试,将开关器件从一个测试平台转移到另一个测试平台进行测试,需要耗费较长时间对开关器件进行固定及接线,进而导致对开关器件进行寿命测试的效率较低。As mentioned earlier, when performing life tests on switching devices at present, since the mechanical life test platform cannot perform electrical life tests, the electrical life test platform cannot perform mechanical life tests, so it is necessary to test the mechanical life of switching devices through the mechanical life test platform. Carry out the test, and test the electrical life of the switching device through the electrical life test platform. For the same switch device, mechanical life test and electrical life test need to be carried out on two test platforms respectively. To transfer the switch device from one test platform to another test platform for testing, it takes a long time to fix and fix the switch device. wiring, which in turn leads to inefficient life testing of switching devices.

本申请实施例中,开关器件寿命测试装置包括切换模块,通过切换模块可以对机械寿命测试模式和电寿命测试模式进行切换,在电寿命测试模式下,电寿命测试平台正常对开关器件的电寿命进行测试,在机械寿命测试模式下,开关器件寿命测试装置包括的控制模块、故障检测模块和报警模块,可以基于电寿命测试平台对开关器件进行机械寿命测试,从而可以在电寿命测试平台上对开关器件进行电寿命测试和机械寿命测试,节省了在不同测试平台之间转移开关器件时对开关器件进行固定和接线的时间,从而能够提高对开关器件进行寿命测试的效率。另外,通过开关器件寿命测试装置,可以利用电寿命测试平台对开关器件进行电寿命测试和机械寿命测试,提高了电寿命测试平台的利用功率。In the embodiment of the present application, the switching device life testing device includes a switching module, through which the mechanical life testing mode and the electrical life testing mode can be switched. In the electrical life testing mode, the electrical life testing platform normally tests the electrical life of the switching Test, in the mechanical life test mode, the control module, fault detection module and alarm module included in the switch device life test device can perform mechanical life test on the switch device based on the electrical life test platform, so that the electrical life test platform can be used for The electrical life test and the mechanical life test of the switching device save the time of fixing and wiring the switching device when transferring the switching device between different test platforms, thereby improving the efficiency of the life test of the switching device. In addition, through the switching device life testing device, the electrical life testing platform can be used to perform electrical life testing and mechanical life testing on the switching devices, thereby improving the utilization power of the electrical life testing platform.

需要说明的,本申请实施例中的开关器件,是指低压(小于1000V)类开关器件,具体可以是断路器类型的开关器件,也可以是接触器类的开关器件,比如MCCB、ACB、LBS或自动转换开关(Automatic Transfer Switching Equipment,ATSE)等。It should be noted that the switching device in the embodiment of the present application refers to a low-voltage (less than 1000V) switching device, which may specifically be a circuit breaker-type switching device, or a contactor-type switching device, such as MCCB, ACB, LBS Or automatic transfer switch (Automatic Transfer Switching Equipment, ATSE), etc.

下面结合附图对本申请实施例提供的开关器件寿命测试装置进行详细说明。The switching device life testing device provided by the embodiment of the present application will be described in detail below with reference to the accompanying drawings.

图1是本申请一个实施例的开关器件寿命测试装置的示意图。如图1所示,开关器件寿命测试装置100包括:切换模块101、控制模块102、故障检测模块103和报警模块104。Fig. 1 is a schematic diagram of a switching device life testing device according to an embodiment of the present application. As shown in FIG. 1 , the switching device life testing device 100 includes: a switching module 101 , a control module 102 , a fault detection module 103 and an alarm module 104 .

切换模块101被构造为对机械寿命测试模式和电寿命测试模式进行切换。在机械寿命测试模式下,控制模块102、故障检测模块103和报警模块104被启动,可以基于电寿命测试平台对开关器件进行机械寿命测试。在电寿命测试模式下,控制模块102、故障检测模块103和报警模块104被停用,电寿命测试平台可以对开关器件进行电寿命测试。控制模块102可以根据电寿命测试平台中控制器的控制信号,控制开关器件执行合闸动作和分闸动作。故障检测模块103可以检测开关器件的动作执行结果,在开关器件未成功执行合闸动作或分闸动作时,可以向报警模块104发送报警指令。报警模块104在接收到报警指令后发出报警信号,指示开关器件的机械寿命测试不通过。The switching module 101 is configured to switch between the mechanical life test mode and the electrical life test mode. In the mechanical life test mode, the control module 102, the fault detection module 103 and the alarm module 104 are activated, and the mechanical life test of the switching device can be performed based on the electrical life test platform. In the electrical life test mode, the control module 102, the fault detection module 103 and the alarm module 104 are disabled, and the electrical life test platform can perform an electrical life test on the switching device. The control module 102 can control the switching device to perform closing action and opening action according to the control signal of the controller in the electrical life test platform. The fault detection module 103 can detect the action execution result of the switching device, and can send an alarm command to the alarm module 104 when the switching device fails to perform the closing action or the opening action. The alarm module 104 sends out an alarm signal after receiving the alarm command, indicating that the mechanical life test of the switching device fails.

电寿命测试平台包括电机、气缸、电磁阀等驱动机构,驱动机构可以驱动开关器件执行合闸动作和分闸动作。电寿命测试平台还包括控制器,控制器可以是单片机、可编程逻辑控制器(Programmable Logic Controller,PLC)、现场可编程逻辑门阵列(FieldProgrammable Gate Array,FPGA)等。控制器可以发送合闸指令和分闸指令,以控制驱动机构驱动开关器件执行合闸动作或分闸动作。The electrical life test platform includes driving mechanisms such as motors, cylinders, and solenoid valves. The driving mechanisms can drive switching devices to perform closing and opening actions. The electrical life test platform also includes a controller, which may be a single-chip microcomputer, a programmable logic controller (Programmable Logic Controller, PLC), a field programmable logic gate array (Field Programmable Gate Array, FPGA) and the like. The controller can send a closing command and an opening command to control the driving mechanism to drive the switching device to perform a closing action or an opening action.

应理解,电寿命测试平台包括的驱动机构和控制器,是进行机械寿命测试和电寿命测试共用的部件。在进行电寿命测试时,控制器通过电寿命测试平台包括的控制电路控制驱动机构动作,进而驱动开关器件执行合闸动作和分闸动作,以对开关器件的电寿命进行测试。在进行机械寿命测试时,控制器通过开关器件寿命测试装置100控制驱动机构动作,进而驱动开关器件执行合闸动作和分闸动作,以对开关器件的机械寿命进行测试。It should be understood that the drive mechanism and controller included in the electrical life test platform are common components for mechanical life test and electrical life test. During the electrical life test, the controller controls the action of the drive mechanism through the control circuit included in the electrical life test platform, and then drives the switching device to perform closing and opening actions, so as to test the electrical life of the switching device. When performing the mechanical life test, the controller controls the action of the driving mechanism through the switching device life testing device 100, and then drives the switching device to perform closing and opening actions, so as to test the mechanical life of the switching device.

在本申请实施例中,切换模块101可以切换电寿命测试平台的测试模式至电寿命测试模式或机械寿命测试模式,在电寿命测试模式下,控制模块102、故障检测模块103和报警模块104停用,电寿命测试平台可以正常对开关器件进行电寿命测试,在机械寿命测试模式下,控制模块102、故障检测模块103和报警模块104启用,控制模块102、故障检测模块103和报警模块104可以利用电寿命测试平台对开关器件进行机械寿命测试。通过开关器件寿命测试装置100,可以通过电寿命测试平台对开关器件的电寿命和机械寿命进行测试,从而节省在不同测试平台之间转移开关器件时对开关器件进行固定和接线的时间,从而能够提高对开关器件进行寿命测试的效率。In the embodiment of the present application, the switching module 101 can switch the test mode of the electric life test platform to the electric life test mode or the mechanical life test mode, and in the electric life test mode, the control module 102, the fault detection module 103 and the alarm module 104 stop The electric life test platform can normally carry out the electric life test on the switching device. In the mechanical life test mode, the control module 102, the fault detection module 103 and the alarm module 104 are enabled, and the control module 102, the fault detection module 103 and the alarm module 104 can be The electrical life test platform is used to carry out the mechanical life test of the switching device. Through the switch device life testing device 100, the electrical life and mechanical life of the switch device can be tested through the electric life test platform, thereby saving the time for fixing and wiring the switch device when transferring the switch device between different test platforms, thereby being able to Improve the efficiency of life testing of switching devices.

在一种可能的实现方式中,故障检测模块103包括至少两个继电器,每个继电器的线圈与开关器件中的一相电路相串联,各继电器的触点组均与报警模块104相连接。当开关器件未成功执行合闸动作或分闸动作时,各继电器中的至少一个继电器的触点组闭合向报警模块104发送报警指令,进而报警模块104发出报警信号。In a possible implementation, the fault detection module 103 includes at least two relays, the coil of each relay is connected in series with a phase circuit in the switching device, and the contact group of each relay is connected with the alarm module 104 . When the switching device fails to perform the closing action or the opening action, the contact group of at least one of the relays is closed to send an alarm command to the alarm module 104, and then the alarm module 104 sends out an alarm signal.

开关器件包括多项电路,比如,用于两相电中的开关器件包括零线和火线两相线路,用于三相电中的开关器件包括一相零线线路和三相火线线路。开关器件包括的每相线路与一个继电器的线圈相串联,当开关器件未成功执行合闸动作或分闸动作时,各继电器的线圈未能够全部正常通电或断电,使得部分或全部继电器的触点组闭合向报警模块104发送报警指令,使得报警模块104发出报警信号,指示开关器件未能按照指令正常合闸或分闸。Switching devices include multiple circuits. For example, switching devices used in two-phase power include neutral and live two-phase lines, and switching devices used in three-phase power include one-phase neutral and three-phase live lines. Each phase circuit included in the switching device is connected in series with the coil of a relay. When the switching device fails to perform the closing action or opening action, the coils of each relay cannot be fully energized or de-energized, so that part or all of the relays are triggered. The point group closing sends an alarm command to the alarm module 104, so that the alarm module 104 sends out an alarm signal, indicating that the switching device fails to close or open normally according to the command.

在本申请实施例中,在对开关器件进行机械寿命测试时,开关器件的每一相线路与一个继电器的线圈相串联,当开关器件未成功执行合闸动作或分闸动作时,部分或全部继电器的线圈无法正常通电或断电,使得部分或全部继电器的触点组闭合向报警模块104发送报警指令,由报警模块104发出报警信号。通过与开关器件中每一相线路相串联的继电器检测开关器件是否成功执行合闸动作或分闸动作,从而可以对一相、两相、三相等具有不同相数的开关器件进行寿命测试,保证该开关器件寿命测试装置100具有较强的适用性。In the embodiment of the present application, when the mechanical life test is performed on the switching device, each phase line of the switching device is connected in series with the coil of a relay. When the switching device fails to perform the closing or opening action, part or all The coil of the relay cannot be energized or de-energized normally, so that part or all of the contact groups of the relay are closed to send an alarm command to the alarm module 104, and the alarm module 104 sends an alarm signal. Through the relay connected in series with each phase line in the switching device to detect whether the switching device successfully performs the closing action or opening action, the life test can be carried out for one-phase, two-phase, three-phase switching devices with different phase numbers to ensure The switching device life testing device 100 has strong applicability.

图2是本申请另一个实施例的开关器件寿命测试装置的示意图。如图2所示,故障检测模块包括第一继电器K1、第二继电器K2、第三继电器K3和第四继电器K4,报警模块包括第五继电器K5、第六继电器K6和蜂鸣器HA,控制模块包括第一控制开关TP1和第二控制开关TP2。Fig. 2 is a schematic diagram of a switching device life testing device according to another embodiment of the present application. As shown in Figure 2, the fault detection module includes the first relay K1, the second relay K2, the third relay K3 and the fourth relay K4, the alarm module includes the fifth relay K5, the sixth relay K6 and the buzzer HA, the control module It includes a first control switch TP1 and a second control switch TP2.

第一继电器K1的线圈与开关器件的零线输出端N相连接,第二继电器K2的线圈与开关器件的火线输出端L1相连接,第三继电器K3的线圈与开关器件的火线输出端L2相连接,第四继电器K4的线圈与开关器件的火线输出端L3相连接。第一继电器K1的常闭触点组K1′、第二继电器K2的常闭触点组K2′、第三继电器K3的常闭触点组K3′和第四继电器K4的常闭触点组K4′相并联后,与第一控制开关TP1和第五继电器K5的线圈相串联。第一继电器K1的常开触点组K1″、第二继电器K2的常开触点组K2″、第三继电器K3的常开触点组K3″和第四继电器K4的常开触点组K4″相并联后,与第二控制开关TP2和第六继电器K6的线圈相串联。第五继电器K5的常开触点组K5″与第六继电器K6的常开触点组K6″相并联后与蜂鸣器HA相串联。The coil of the first relay K1 is connected to the neutral output terminal N of the switching device, the coil of the second relay K2 is connected to the live wire output terminal L1 of the switching device, and the coil of the third relay K3 is connected to the live wire output terminal L2 of the switching device The coil of the fourth relay K4 is connected to the live wire output terminal L3 of the switching device. The normally closed contact group K1' of the first relay K1, the normally closed contact group K2' of the second relay K2, the normally closed contact group K3' of the third relay K3 and the normally closed contact group K4 of the fourth relay K4 ' is connected in parallel, and connected in series with the coil of the first control switch TP1 and the fifth relay K5. The normally open contact group K1 ″ of the first relay K1, the normally open contact group K2 ″ of the second relay K2, the normally open contact group K3 ″ of the third relay K3, and the normally open contact group K4 of the fourth relay K4 After being connected in parallel, it is connected in series with the second control switch TP2 and the coil of the sixth relay K6. The normally open contact group K5 ″ of the fifth relay K5 is connected in parallel with the normally open contact group K6 ″ of the sixth relay K6 and then connected in series with the buzzer HA.

电寿命测试平台包括的控制器可以向第一控制开关TP1和第二控制开关TP2发送合闸信号或开闸信号,使第一控制开关TP1和第二控制开关TP2闭合或断开。控制器在控制第一控制开关TP1闭合的同时,还会控制电寿命测试平台包括的驱动机构驱动开关器件执行合闸动作,控制器在控制第二控制开关TP2闭合的同时,还会控制驱动机构驱动开关器件执行分闸动作。The controller included in the electrical life test platform can send a closing signal or an opening signal to the first control switch TP1 and the second control switch TP2, so that the first control switch TP1 and the second control switch TP2 are closed or opened. While controlling the closing of the first control switch TP1, the controller will also control the driving mechanism included in the electrical life test platform to drive the switching device to perform closing action. While controlling the closing of the second control switch TP2, the controller will also control the driving mechanism Drive the switching device to perform the opening action.

当控制器控制第一控制开关TP1闭合后,若开关器件未成功执行合闸动作,则第一继电器K1、第二继电器K2、第三继电器K3和第四继电器K4中至少一个继电器的线圈断电,线圈断电的继电器的常闭触点组闭合,使得第五继电器K5的线圈通电,第五继电器K5的线圈通电后第五继电器K5的常开触点组K5″闭合,第五继电器K5的常开触点组K5″闭合使蜂鸣器HA通电,蜂鸣器HA通电后发出报警信号,指示开关器件未成功执行合闸动作。After the controller controls the first control switch TP1 to be closed, if the switching device fails to perform the closing action, the coil of at least one of the first relay K1, the second relay K2, the third relay K3 and the fourth relay K4 is de-energized , the normally closed contact group of the coil de-energized relay is closed, so that the coil of the fifth relay K5 is energized, and after the coil of the fifth relay K5 is energized, the normally open contact group K5 of the fifth relay K5 is closed, and the fifth relay K5 When the normally open contact group K5″ is closed, the buzzer HA is energized, and after the buzzer HA is energized, an alarm signal is sent, indicating that the switching device has not successfully performed the closing action.

需要说明的是,在本申请的各实施例中,继电器的线圈断电是指继电器的线圈不得电,继电器的线圈通电是指继电器的线圈得电,通电和断电是指继电器线圈所处的状态,并不限制通电状态和断电状态之间切换。继电器的线圈可以由通电切换至断电,此时继电器的线圈从得电状态切换至不得电状态。继电器的线圈保持通电是指继电器的线圈保持得电状态。继电器的线圈保持断电是指继电器的线圈保持不得电状态。It should be noted that, in each embodiment of the present application, power-off of the coil of the relay means that the coil of the relay is not energized; state, and does not restrict switching between powered-on and powered-off states. The coil of the relay can be switched from energized to de-energized, and at this time, the coil of the relay is switched from the energized state to the non-energized state. A relay's coil remains energized means that the relay's coil remains energized. The coil of the relay remains de-energized means that the coil of the relay remains in a non-energized state.

比如,当控制器控制第一控制开关TP1闭合后,如果开关器件中的N极触头未成功接通,则第一继电器K1的线圈断电,第一继电器K1的线圈断电后其常闭触点组K1′闭合,第一继电器K1的常闭触点组K1′闭合使第五继电器K5的线圈通电,第五继电器K5的线圈通电后第五继电器K5的常开触点组K5″闭合,第五继电器K5的常开触点组K5″闭合使蜂鸣器HA通电,蜂鸣器HA通电后发出报警信号,指示开关器件未成功执行合闸动作。For example, when the controller controls the first control switch TP1 to be closed, if the N-pole contact in the switching device is not successfully connected, the coil of the first relay K1 is powered off, and the coil of the first relay K1 is normally closed after the power is off. The contact group K1' is closed, the normally closed contact group K1' of the first relay K1 is closed to energize the coil of the fifth relay K5, and the normally open contact group K5" of the fifth relay K5 is closed after the coil of the fifth relay K5 is energized , the normally open contact group K5″ of the fifth relay K5 is closed to energize the buzzer HA, and after the buzzer HA is energized, an alarm signal is sent to indicate that the switching device has not successfully performed the closing action.

当控制器控制第一控制开关TP1闭合后,若开关器件成功执行合闸动作,则第一继电器K1、第二继电器K2、第三继电器K3和第四继电器K4的线圈均通电,第一继电器K1的常闭触点组K1′、第二继电器K2的常闭触点组K2′、第三继电器K3的常闭触点组K3′和第四继电器K4的常闭触点组K4′均断开,第五继电器K5的线圈断电,第五继电器K5的线圈断电后第五继电器K5的常开触点组K5″断开,第五继电器K5的常开触点组K5″和第六继电器K6的常开触点组K6″均断开,使蜂鸣器HA断电,所以蜂鸣器HA不会发出报警信号。After the controller controls the first control switch TP1 to be closed, if the switching device successfully performs the closing action, the coils of the first relay K1, the second relay K2, the third relay K3 and the fourth relay K4 are all energized, and the first relay K1 The normally closed contact group K1' of the second relay K2, the normally closed contact group K2' of the second relay K3, the normally closed contact group K3' of the third relay K3 and the normally closed contact group K4' of the fourth relay K4 are all disconnected , the coil of the fifth relay K5 is de-energized, the normally open contact group K5 "of the fifth relay K5 is disconnected after the coil of the fifth relay K5 is de-energized, the normally open contact group K5 " of the fifth relay K5 and the sixth relay The normally open contact group K6″ of K6 is all disconnected, so that the buzzer HA is powered off, so the buzzer HA will not send an alarm signal.

当控制器控制第二控制开关TP2闭合后,若开关器件未成功执行分闸动作,则第一继电器K1、第二继电器K2、第三继电器K3和第四继电器K4中至少一个继电器的线圈通电,线圈通电的继电器的常开触点组闭合,使得第六继电器K6的线圈通电,第六继电器K6的线圈通电后第六继电器K6的常开触点组K6″闭合,第六继电器K6的常开触点组K6″闭合使蜂鸣器HA通电,蜂鸣器HA通电后发出报警信号,指示开关器件未成功执行分闸动作。After the controller controls the second control switch TP2 to close, if the switching device fails to perform the opening action, the coil of at least one of the first relay K1, the second relay K2, the third relay K3 and the fourth relay K4 is energized, The normally open contact group of the coil energized relay is closed, so that the coil of the sixth relay K6 is energized. After the coil of the sixth relay K6 is energized, the normally open contact group K6 of the sixth relay K6 is closed, and the normally open contact group of the sixth relay K6 is closed. When the contact group K6″ is closed, the buzzer HA is energized, and after the buzzer HA is energized, it sends out an alarm signal, indicating that the switching device has not successfully performed the opening action.

比如,当控制器控制第二控制开关TP2闭合后,如果开关器件中的N极触点未成功断开,则第一继电器K1的线圈通电,第一继电器K1的线圈通电后其常开触点组K1″闭合,第一继电器K1的常开触点组K1″闭合使第六继电器K6的线圈通电,第六继电器K6的线圈通电后第六继电器K6的常开触点组K6″闭合,第六继电器K6的常开触点组K6″闭合使蜂鸣器HA通电,蜂鸣器HA通电后发出报警信号,指示开关器件未成功执行分闸动作。For example, when the controller controls the second control switch TP2 to close, if the N-pole contact in the switching device fails to be disconnected, the coil of the first relay K1 is energized, and the normally open contact of the first relay K1 is energized. Group K1 "is closed, and the normally open contact group K1" of the first relay K1 is closed to energize the coil of the sixth relay K6. After the coil of the sixth relay K6 is energized, the normally open contact group K6 of the sixth relay K6 is closed. The normally open contact group K6″ of the six relays K6 is closed to energize the buzzer HA. After the buzzer HA is energized, an alarm signal is sent to indicate that the switching device has not successfully performed the opening action.

当控制器控制第二控制开关TP2闭合后,若开关器件成功执行分闸动作,则第一继电器K1、第二继电器K2、第三继电器K3和第四继电器K4的线圈均断电,第一继电器K1的常开触点组K1″、第二继电器K2的常开触点组K2″、第三继电器K3的常开触点组K3″和第四继电器K4的常开触点组K4″均断开,第六继电器K6的线圈断电,第六继电器K6的线圈断电后第六继电器K6的常开触点组K6″断开,第五继电器K5的常开触点组K5″和第六继电器K6的常开触点组K6″均断开,使蜂鸣器HA断电,所以蜂鸣器HA不会发出报警信号。When the controller controls the second control switch TP2 to be closed, if the switching device successfully performs the opening action, the coils of the first relay K1, the second relay K2, the third relay K3 and the fourth relay K4 are all powered off, and the first relay The normally open contact group K1 ″ of K1, the normally open contact group K2 ″ of the second relay K2, the normally open contact group K3 ″ of the third relay K3 and the normally open contact group K4 ″ of the fourth relay K4 are all off Open, the coil of the sixth relay K6 is de-energized, the normally open contact group K6 "of the sixth relay K6 is disconnected after the coil of the sixth relay K6 is de-energized, the normally open contact group K5 " of the fifth relay K5 and the sixth The normally open contact group K6″ of the relay K6 is all disconnected, so that the buzzer HA is de-energized, so the buzzer HA will not send an alarm signal.

在本申请实施例中,开关器件的每相接线端与一个继电器相串联,各继电器的常闭触点组相并联后与第五继电器K5的线圈相串联,各继电器的常开触点组相并联后与第六继电器K6的线圈相串联,当开关器件未能成功执行合闸动作时,至少一个继电器的线圈失电而常闭触点组闭合,使得第五继电器K5的线圈得电而常开触点组K5″闭合,进而引发蜂鸣器HA报警,当开关器件未能成功执行分闸动作时,至少一个继电器的线圈得电而常开触点闭合,使得第六继电器K6的线圈得电而常开触点组K6″闭合,进而引发蜂鸣器HA报警。由于开关器件的每相连接一个继电器,开关器件中任一相未能成功闭合或断开,均会引发蜂鸣器HA报警,保证了对开关器件进行测试的准确性。In the embodiment of the present application, each phase terminal of the switching device is connected in series with a relay, the normally closed contact groups of each relay are connected in parallel and then connected in series with the coil of the fifth relay K5, and the normally open contact groups of each relay are connected in series. After being connected in parallel, it is connected in series with the coil of the sixth relay K6. When the switching device fails to perform the closing action successfully, the coil of at least one relay loses power and the normally closed contact group closes, so that the coil of the fifth relay K5 is energized and normally closed. The open contact group K5" is closed, which then triggers the buzzer HA alarm. When the switching device fails to perform the opening action successfully, the coil of at least one relay is energized and the normally open contact is closed, so that the coil of the sixth relay K6 is The electrical and normally open contact group K6" is closed, and then the buzzer HA is triggered to alarm. Since each phase of the switching device is connected to a relay, if any phase of the switching device fails to be closed or disconnected, the buzzer HA alarm will be triggered, which ensures the accuracy of testing the switching device.

在一种可能的实现方式中,如图2所以,切换模块101可以包括第一转换开关SA1。In a possible implementation manner, as shown in FIG. 2 , the switching module 101 may include a first transfer switch SA1.

第一控制开关TP1的一端与外部电源的正极相连接,第一控制开关TP1的另一端与第一转换开关SA1中第一触点组的输入端相连接,第一转换开关SA1中第一触点组的输出端分别与第一继电器K1的常闭触点组K1′的输入端、第二继电器K2的常闭触点组K2′的输入端、第三继电器K3的常闭触点组K3′的输入端和第四继电器K4的常闭触点组K4′的输入端相连接,第一继电器K1的常闭触点组K1′的输出端、第二继电器K2的常闭触点组K2′的输出端、第三继电器K3的常闭触点组K3′的输出端和第四继电器K4的常闭触点组K4′的输出端均与第五继电器K5的线圈的输入端相连接,第五继电器K5的线圈的输出端与外部电源的负极相连接。One end of the first control switch TP1 is connected to the positive pole of the external power supply, the other end of the first control switch TP1 is connected to the input end of the first contact group in the first transfer switch SA1, and the first contact group in the first transfer switch SA1 The output end of the point group is respectively connected with the input end of the normally closed contact group K1' of the first relay K1, the input end of the normally closed contact group K2' of the second relay K2, and the normally closed contact group K3 of the third relay K3 The input end of 'is connected to the input end of the normally closed contact group K4' of the fourth relay K4, the output end of the normally closed contact group K1' of the first relay K1, the normally closed contact group K2 of the second relay K2 ' output end, the output end of the normally closed contact group K3' of the third relay K3 and the output end of the normally closed contact group K4' of the fourth relay K4 are all connected to the input end of the coil of the fifth relay K5, The output end of the coil of the fifth relay K5 is connected with the negative pole of the external power supply.

第二控制开关TP2的一端与外部电源的正极相连接,第二控制开关TP2的另一端与第一转换开关SA1中第二触点组的输入端相连接,第一转换开关SA1中第二触点组的输出端分别与第一继电器K1的常开触点组K1″的输入端、第二继电器K2的常开触点组K2″的输入端、第三继电器K3的常开触点组K3″的输入端和第四继电器K4的常开触点组K4″的输入端相连接,第一继电器K1的常开触点组K1″的输出端、第二继电器K2的常开触点组K2″的输出端、第三继电器K3的常开触点组K3″的输出端和第四继电器K4的常开触点组K4″的输出端均与第六继电器K6的线圈的输入端相连接,第六继电器K6的线圈的输出端与外部电源的负极相连接。One end of the second control switch TP2 is connected to the positive pole of the external power supply, the other end of the second control switch TP2 is connected to the input end of the second contact group in the first transfer switch SA1, and the second contact group in the first transfer switch SA1 The output end of the point group is respectively connected with the input end of the normally open contact group K1 "of the first relay K1, the input end of the normally open contact group K2" of the second relay K2, and the normally open contact group K3 of the third relay K3 The input end of "is connected with the input end of the normally open contact group K4 " of the fourth relay K4, the output end of the normally open contact group K1 " of the first relay K1, the normally open contact group K2 of the second relay K2 The output end of ", the output end of the normally open contact group K3 " of the third relay K3 and the output end of the normally open contact group K4 " of the fourth relay K4 are all connected to the input end of the coil of the sixth relay K6, The output end of the coil of the sixth relay K6 is connected to the negative pole of the external power supply.

需要说明的是,在对开关器件进行机械寿命测试时,无需将开关器件接入主电路,仅需通过较小的电压检测开关器件的各相触头能否正常分离和接触即可,因此外部电源可以为较小电压的直流电源,比如外部电源为24V直流电源,保证了对机械寿命测试过程的安全性。It should be noted that when testing the mechanical life of the switching device, it is not necessary to connect the switching device to the main circuit, it is only necessary to detect whether the contacts of each phase of the switching device can be separated and contacted normally through a small voltage, so the external The power supply can be a DC power supply with a small voltage, for example, the external power supply is a 24V DC power supply, which ensures the safety of the mechanical life test process.

在本申请实施例中,第一转换开关SA1和第一控制开关TP1连接于外部电源与第一继电器K1的常闭触点组K1′、第二继电器K2的常闭触点组K2′、第三继电器K3的常闭触点组K3′和第四继电器K4的常闭触点组K4′之间,且第一转换开关SA1和第二控制开关TP2连接于外部电源与第一继电器K1的常开触点组K1″、第二继电器K2的常开触点组K2″、第三继电器K3的常开触点组K3″和第四继电器K4的常开触点组K4″之间,当第一转换开关SA1闭合时,第一继电器K1、第二继电器K2、第三继电器K3和第四继电器K4的触点组可以响应于开关器件的开合而发生分离或闭合,实现对开关器件的机械寿命进行测试,当第一转换开关SA1断开时,第一继电器K1、第二继电器K2、第三继电器K3和第四继电器K4的触点组不再响应于开关器件的开合而发生分离或闭合,电寿命测试平台可以正常对开关器件的电寿命进行测试,从而通过第一转换开关SA1可以对机械寿命测试和电寿命测试进行切换,提高电寿命测试平台的利用率,而且可以提高对开关器件进行寿命测试的效率。In the embodiment of the present application, the first transfer switch SA1 and the first control switch TP1 are connected to the external power supply and the normally closed contact group K1' of the first relay K1, the normally closed contact group K2' of the second relay K2, the second relay K2 Between the normally closed contact group K3' of the third relay K3 and the normally closed contact group K4' of the fourth relay K4, and the first transfer switch SA1 and the second control switch TP2 are connected to the external power supply and the normally closed contact group of the first relay K1 Between the open contact group K1 ″, the normally open contact group K2 ″ of the second relay K2, the normally open contact group K3 ″ of the third relay K3, and the normally open contact group K4 ″ of the fourth relay K4, when the first When a transfer switch SA1 is closed, the contact groups of the first relay K1, the second relay K2, the third relay K3 and the fourth relay K4 can be separated or closed in response to the opening and closing of the switching device, so as to realize the mechanical protection of the switching device. Life is tested, when the first transfer switch SA1 is turned off, the contact groups of the first relay K1, the second relay K2, the third relay K3 and the fourth relay K4 no longer separate or separate in response to the opening and closing of the switching device Closed, the electrical life test platform can normally test the electrical life of the switch device, so that the mechanical life test and the electrical life test can be switched through the first changeover switch SA1, which improves the utilization rate of the electrical life test platform, and can improve the switch. Efficiency of the device for life testing.

在一种可能的实现方式中,如图2所示,故障检测模块103包括第七继电器K7和第八继电器K8,控制模块102包括第九继电器K9和第十继电器K10。In a possible implementation manner, as shown in FIG. 2 , the fault detection module 103 includes a seventh relay K7 and an eighth relay K8, and the control module 102 includes a ninth relay K9 and a tenth relay K10.

第一继电器K1的常闭触点组K1′的输出端、第二继电器K2的常闭触点组K2′的输出端、第三继电器K3的常闭触点组K3′的输出端和第四继电器K4的常闭触点组K4′的输出端均与第七继电器K7的线圈的输入端相连接,第七继电器K7的线圈的输出端与外部电源的负极相连接。第一继电器K1的常开触点组K1″的输出端、第二继电器K2的常开触点组K2″的输出端、第三继电器K3的常开触点组K3″的输出端和第四继电器K4的常开触点组K4″的输出端均与第八继电器K8的线圈的输入端相连接,第八继电器K8的线圈的输出端与外部电源的负极相连接。The output terminal of the normally closed contact group K1' of the first relay K1, the output terminal of the normally closed contact group K2' of the second relay K2, the output terminal of the normally closed contact group K3' of the third relay K3 and the fourth The output ends of the normally closed contact group K4' of the relay K4 are all connected to the input end of the coil of the seventh relay K7, and the output end of the coil of the seventh relay K7 is connected to the negative pole of the external power supply. The output terminal of the normally open contact group K1 " of the first relay K1, the output terminal of the normally open contact group K2 " of the second relay K2, the output terminal of the normally open contact group K3 " of the third relay K3 and the fourth The output ends of the normally open contact group K4″ of the relay K4 are all connected to the input end of the coil of the eighth relay K8, and the output end of the coil of the eighth relay K8 is connected to the negative pole of the external power supply.

第五继电器K5的常闭触点组K5′的一端与第一控制开关TP1的另一端相连接,第五继电器K5的常闭触点组K5′的另一端与第八继电器K8的常闭触点组K8′的一端相连接,第八继电器K8的常闭触点组K8′的另一端与第十继电器K10的常闭触点组K10′的一端相连接,第十继电器K10的常闭触点组K10′的另一端与第九继电器K9的线圈的输入端相连接,第九继电器K9的线圈的输出端与外部电源的负极相连接。One end of the normally closed contact group K5' of the fifth relay K5 is connected with the other end of the first control switch TP1, and the other end of the normally closed contact group K5' of the fifth relay K5 is connected with the normally closed contact of the eighth relay K8. One end of the point group K8' is connected, the other end of the normally closed contact group K8' of the eighth relay K8 is connected with one end of the normally closed contact group K10' of the tenth relay K10, and the normally closed contact of the tenth relay K10 The other end of the point group K10' is connected to the input end of the coil of the ninth relay K9, and the output end of the coil of the ninth relay K9 is connected to the negative pole of the external power supply.

第六继电器K6的常闭触点组K6′的一端与第二控制开关TP2的另一端相连接,第六继电器K6的常闭触点组K6′的另一端与第七继电器K7的常闭触点组K7′的一端相连接,第七继电器K7的常闭触点组K7′的另一端与第十继电器K10的线圈的输入端相连接,第十继电器K10的线圈的输出端与外部电源的负极相连接。One end of the normally closed contact group K6' of the sixth relay K6 is connected to the other end of the second control switch TP2, and the other end of the normally closed contact group K6' of the sixth relay K6 is connected to the normally closed contact of the seventh relay K7. One end of the point group K7' is connected, the other end of the normally closed contact group K7' of the seventh relay K7 is connected with the input end of the coil of the tenth relay K10, and the output end of the coil of the tenth relay K10 is connected with the external power supply connected to the negative pole.

图3是本申请一个实施例的开关器件的控制电路的示意图。如图3所示,第九继电器K9的常开触点组K9″与开关器件的合闸线圈P1相串联,第十继电器K10的常开触点组K10″与开关器件的分闸线圈P2相串联。Fig. 3 is a schematic diagram of a control circuit of a switching device according to an embodiment of the present application. As shown in Figure 3, the normally open contact group K9″ of the ninth relay K9 is connected in series with the closing coil P1 of the switching device, and the normally open contact group K10″ of the tenth relay K10 is connected in series with the opening coil P2 of the switching device. in series.

当开关器件处于分闸状态时,第五继电器K5的常闭触点组K5′、第八继电器K8的常闭触点组K8′和第十继电器K10的常闭触点组K10′均闭合,此时第一控制开关TP1闭合后,第九继电器K9的线圈通电,使得第九继电器K9的常开触点组K9″闭合,第九继电器K9的常开触点组K9″闭合后开关器件的合闸线圈P1通电,合闸线圈P1通电后驱动开关器件执行合闸动作。When the switching device is in the opening state, the normally closed contact group K5' of the fifth relay K5, the normally closed contact group K8' of the eighth relay K8 and the normally closed contact group K10' of the tenth relay K10 are all closed, At this time, after the first control switch TP1 is closed, the coil of the ninth relay K9 is energized, so that the normally open contact group K9 "of the ninth relay K9 is closed, and the normally open contact group K9 " of the ninth relay K9 is closed. The closing coil P1 is energized, and the switching device is driven to perform a closing action after the closing coil P1 is energized.

当开关器件处于合闸状态时,第六继电器K6的常闭触点组K6′和七继电器K7的常闭触点组K7′均闭合,此时第二控制开关TP2闭合后,第十继电器K10的线圈通电,使得第十继电器K10的常开触点组K10″闭合,第十继电器K10的常开触点组K10″闭合后开关器件的分闸线圈P2通电,分闸线圈P2通电后驱动开关器件执行分闸动作。第十继电器K10的线圈通电后,第十继电器K10的常闭触点组K10′断开,此时如果第一控制开关TP1闭合,由于第十继电器K10的常闭触点组K10′处于断开状态,第九继电器K9的线圈断电,使得第九继电器K9的常开触点组K9″保持断开,第九继电器K9的常开触点组K9″处于断开状态时合闸线圈P1断电,合闸线圈P1不会驱动开关器件执行合闸动作,实现了第九继电器K9和第十继电器K10的互锁,避免合闸线圈P1和分闸线圈P2同时驱动开关器件动作,进而造成开关器件损坏的情况发生,保证开关器件寿命测试过程的安全性。When the switching device is in the closed state, the normally closed contact group K6' of the sixth relay K6 and the normally closed contact group K7' of the seventh relay K7 are all closed. At this time, after the second control switch TP2 is closed, the tenth relay K10 The coil of the tenth relay K10 is energized so that the normally open contact group K10″ of the tenth relay K10 is closed. After the normally open contact group K10″ of the tenth relay K10 is closed, the opening coil P2 of the switching device is energized, and the opening coil P2 is energized to drive the switch The device executes the opening action. After the coil of the tenth relay K10 is energized, the normally closed contact group K10' of the tenth relay K10 is disconnected. state, the coil of the ninth relay K9 is de-energized, so that the normally open contact group K9 "of the ninth relay K9 remains disconnected, and the closing coil P1 is disconnected when the normally open contact group K9 " of the ninth relay K9 is in the disconnected state. Electricity, the closing coil P1 will not drive the switching device to perform the closing action, which realizes the interlock of the ninth relay K9 and the tenth relay K10, and prevents the closing coil P1 and the opening coil P2 from simultaneously driving the switching device to act, thereby causing the switch In the event of device damage, the safety of the switching device life test process is guaranteed.

在本申请实施例中,在开关器件未成功执行合闸动作后,第七继电器K7的线圈通电,使得第七继电器K7的常闭触点组K7′断开,此时如果第二控制开关TP2闭合,由于第七继电器K7的常闭触点组K7′处于断开状态,第十继电器K10的线圈断电,使得第十继电器K10的常开触点组K10″保持断开,第十继电器K10的常开触点组K10″处于断开状态时分闸线圈P2断电,分闸线圈P2不会驱动开关器件执行分闸动作,实现了在开关器件未成功执行合闸动作后停止继续对开关器件进行机械寿命测试,进而可以准确的确定开关器件未成功执行合闸动作之前已经完成的合闸动作次数和分闸动作次数,保证测试结果的准确性。In the embodiment of the present application, after the switching device fails to perform the closing action, the coil of the seventh relay K7 is energized, so that the normally closed contact group K7' of the seventh relay K7 is disconnected. At this time, if the second control switch TP2 Closed, because the normally closed contact group K7' of the seventh relay K7 is in an open state, the coil of the tenth relay K10 is de-energized, so that the normally open contact group K10 "of the tenth relay K10 remains open, and the tenth relay K10 When the normally open contact group K10″ is in the disconnected state, the opening coil P2 is powered off, and the opening coil P2 will not drive the switching device to perform the opening action. The mechanical life test can be carried out to accurately determine the number of closing actions and opening actions that have been completed before the switching device fails to perform the closing action, so as to ensure the accuracy of the test results.

在本申请实施例中,在开关器件未成功执行分闸动作时,第八继电器K8的线圈通电,使得第八继电器K8的常闭触点组K8′断开,此时如果第一控制开关TP1闭合,由于第八继电器K8的常闭触点组K8′处于断开状态,第九继电器K9的线圈断电,使得第九继电器K9的常开触点组K9″保持断开,第九继电器K9的常开触点组K9″处于断开状态时合闸线圈P1断电,合闸线圈P1不会驱动开关器件执行合闸动作,实现了开关器件未成功执行分闸动作后停止继续对开关器件进行机械寿命测试,进而可以准确的确定开关器件未成功执行分闸动作之前已经完成的合闸动作次数和分闸动作次数,保证测试结果的准确性。In the embodiment of the present application, when the switching device fails to perform the opening action, the coil of the eighth relay K8 is energized, so that the normally closed contact group K8' of the eighth relay K8 is disconnected. At this time, if the first control switch TP1 Closed, because the normally closed contact group K8' of the eighth relay K8 is in an open state, the coil of the ninth relay K9 is de-energized, so that the normally open contact group K9 "of the ninth relay K9 remains disconnected, and the ninth relay K9 When the normally open contact group K9″ is in the disconnected state, the closing coil P1 is powered off, and the closing coil P1 will not drive the switching device to perform the closing action. The mechanical life test can be carried out to accurately determine the number of closing actions and the number of opening actions that have been completed before the switching device fails to perform the opening action, so as to ensure the accuracy of the test results.

在开关器件未成功执行合闸动作使第五继电器K5的线圈通电后,第五继电器K5的常开触点组K5″闭合使蜂鸣器HA发出报警信号,同时第五继电器K5的常闭触点组K5′断开,此时如果第一控制开关TP1闭合,由于第五继电器K5的常闭触点组K5′处于断开状态,第九继电器K9的线圈断电,使得第九继电器K9的常开触点组K9″保持断开,第九继电器K9的常开触点组K9″处于断开状态时合闸线圈P1断电,合闸线圈P1不会驱动开关器件执行合闸动作,实现了在开关器件未成功执行合闸动作后停止继续驱动开关器件执行合闸动作,使机械寿命测试终止。After the switching device fails to perform the closing action to energize the coil of the fifth relay K5, the normally open contact group K5" of the fifth relay K5 is closed to make the buzzer HA send an alarm signal, and at the same time the normally closed contact of the fifth relay K5 The point group K5' is disconnected. If the first control switch TP1 is closed at this time, since the normally closed contact group K5' of the fifth relay K5 is in the disconnected state, the coil of the ninth relay K9 is de-energized, so that the coil of the ninth relay K9 The normally open contact group K9″ remains disconnected. When the normally open contact group K9″ of the ninth relay K9 is in the disconnected state, the closing coil P1 is powered off, and the closing coil P1 will not drive the switching device to perform the closing action, realizing In order to stop driving the switching device to perform the closing action after the switching device fails to perform the closing action, the mechanical life test is terminated.

在开关器件未成功执行分闸动作使第六继电器K6的线圈通电后,第六继电器K6的常开触点组K5″闭合使蜂鸣器HA发出报警信号,同时第六继电器K6的常闭触点组K6′断开,此时如果第二控制开关TP2闭合,由于第六继电器K6的常闭触点组K6′处于断开状态,第十继电器K10的线圈断电,使得第十继电器K10的常开触点组K10″保持断开,第十继电器K10的常开触点组K10″处于断开状态时分闸线圈P2断电,分闸线圈P2不会驱动开关器件执行分闸动作,实现了在开关器件未成功执行分闸动作后停止继续驱动开关器件执行分闸动作,使机械寿命测试终止。After the switching device fails to perform the opening action and energizes the coil of the sixth relay K6, the normally open contact group K5" of the sixth relay K6 is closed to make the buzzer HA send an alarm signal, and at the same time the normally closed contact of the sixth relay K6 The point group K6' is disconnected. If the second control switch TP2 is closed at this time, since the normally closed contact group K6' of the sixth relay K6 is in the disconnected state, the coil of the tenth relay K10 is de-energized, so that the coil of the tenth relay K10 The normally open contact group K10″ remains disconnected, and when the normally open contact group K10″ of the tenth relay K10 is in the disconnected state, the opening coil P2 is powered off, and the opening coil P2 will not drive the switching device to perform the opening action, realizing After the switching device fails to perform the opening action, stop driving the switching device to perform the opening action, so that the mechanical life test is terminated.

在一种可能的实现方式中,如图2所示,第七继电器K7的常开触点组K7″的一端与外部电源的正极相连接,第七继电器K7的常开触点组K7″的另一端与第一转换开关SA1中第一触点组的输入端相连接。第八继电器K8的常开触点组K8″的一端与外部电源的正极相连接,第八继电器K8的常开触点组K8″的另一端与第一转换开关SA1中第二触点组的输入端相连接。In a possible implementation, as shown in Figure 2, one end of the normally open contact group K7" of the seventh relay K7 is connected to the positive pole of the external power supply, and one end of the normally open contact group K7" of the seventh relay K7 The other end is connected to the input end of the first contact group in the first transfer switch SA1. One end of the normally open contact group K8 "of the eighth relay K8 is connected to the positive pole of the external power supply, and the other end of the normally open contact group K8 " of the eighth relay K8 is connected to the second contact group in the first transfer switch SA1 connected to the input.

在本申请实施例中,当开关器件未成功执行合闸动作时,第七继电器K7的线圈通电,使第七继电器K7的常开触点组K7″闭合,实现了第七继电器K7的自锁,第七继电器K7的常开触点组K7″闭合后无论第一控制开关TP1闭合或断开,第五继电器K5的线圈均会通电,使得第五继电器K5的常开触点组K5″保持闭合状态,进而使蜂鸣器HA持续发出报警信号,以提示用户对开关器件机械寿命的测试已经终止,因此对开关器件进行机械寿命测试过程中,用户无需进行看守,可以降低测试过程中用户的劳动强度,提高用户的使用体验。In the embodiment of the present application, when the switching device fails to perform the closing action, the coil of the seventh relay K7 is energized, so that the normally open contact group K7" of the seventh relay K7 is closed, and the self-locking of the seventh relay K7 is realized. After the normally open contact group K7 " of the seventh relay K7 is closed, no matter whether the first control switch TP1 is closed or disconnected, the coil of the fifth relay K5 will be energized, so that the normally open contact group K5 " of the fifth relay K5 remains In the closed state, the buzzer HA will continue to send an alarm signal to remind the user that the test of the mechanical life of the switch device has terminated. Labor intensity, improve user experience.

在本申请实施例中,当开关器件未成功执行分闸动作时,第八继电器K8的线圈通电,使第八继电器K8的常开触点组K8″闭合,实现了第八继电器K8的自锁,第八继电器K8的常开触点组K8″闭合后无论第二控制开关TP2闭合或断开,第六继电器K6的线圈均会通电,使得第六继电器K6的常开触点组K6″保持闭合状态,进而使蜂鸣器HA持续发出报警信号,以提示用户对开关器件机械寿命的测试已经终止,因此对开关器件进行机械寿命测试过程中,用户无需进行看守,可以降低测试过程中用户的劳动强度,提高用户的使用体验。In the embodiment of the present application, when the switching device fails to perform the opening action, the coil of the eighth relay K8 is energized, so that the normally open contact group K8" of the eighth relay K8 is closed, and the self-locking of the eighth relay K8 is realized. After the normally open contact group K8 "of the eighth relay K8 is closed, no matter whether the second control switch TP2 is closed or disconnected, the coil of the sixth relay K6 will be energized, so that the normally open contact group K6 " of the sixth relay K6 remains In the closed state, the buzzer HA will continue to send an alarm signal to remind the user that the test of the mechanical life of the switch device has terminated. Labor intensity, improve user experience.

在一种可能的实现方式中,如图2所示,开关器件寿命测试装置100还可以包括计数继电器KS。计数继电器KS与第十继电器K10的常开触点组K10″相连接。计数继电器KS的常闭触点组KS′的一端与外部电源的正极相连接,计数继电器KS的常闭触点组KS′的另一端分别与第一控制开关TP1的一端和第七继电器K7的常开触点组K7″的一端相连接。计数继电器KS可以根据第十继电器K10的常开触点组K10″的闭合次数或断开次数,对开关器件的开合次数进行计数,并在开关器件的开合次数达到预设的次数阈值后断开常闭触点组KS′。In a possible implementation manner, as shown in FIG. 2 , the switching device life testing device 100 may further include a counting relay KS. The counting relay KS is connected to the normally open contact group K10″ of the tenth relay K10. One end of the normally closed contact group KS′ of the counting relay KS is connected to the positive pole of the external power supply, and the normally closed contact group KS of the counting relay KS The other end of ' is respectively connected with one end of the first control switch TP1 and one end of the normally open contact group K7" of the seventh relay K7. The counting relay KS can count the number of opening and closing times of the switching device according to the number of times of closing or opening times of the normally open contact group K10″ of the tenth relay K10, and after the number of times of opening and closing of the switching device reaches the preset number threshold Open the normally closed contact group KS'.

在本申请实施例中,由于第十继电器K10的常开触点组K10″闭合后,会使分闸线圈P2通电,进而分闸线圈P2驱动开关器件执行分闸动作,所以第十继电器K10的常开触点组K10″的闭合次数或断开次数,等于开关器件执行合闸动作或分闸动作的次数,根据测试需求预先设定次数阈值,在第十继电器K10的常开触点组K10″的闭合次数或断开次数达到预设的次数阈值后,计数继电器KS的常闭触点组KS′断开,使得除计数继电器KS之外的各继电器均断电,停止对开关器件进行机械寿命测试,此时可以确定开关器件的机械寿命合格,实现了开关器件达到预设开合次数后自动停止机械寿命测试,测试过程无需人工看守,从而可以降低对开关器件进行机械寿命测试的人工成本。In the embodiment of the present application, since the normally open contact group K10″ of the tenth relay K10 is closed, the opening coil P2 will be energized, and then the opening coil P2 will drive the switching device to perform the opening action, so the tenth relay K10 The number of closing or opening times of the normally open contact group K10″ is equal to the number of times the switching device performs the closing action or the opening action. The threshold value of the number of times is preset according to the test requirements. After the closing times or breaking times of ″ reach the preset times threshold, the normally closed contact group KS′ of the counting relay KS is disconnected, so that all relays except the counting relay KS are powered off, and the mechanical operation of the switching device is stopped. Life test, at this time, it can be determined that the mechanical life of the switch device is qualified, and the mechanical life test is automatically stopped after the switch device reaches the preset opening and closing times. The test process does not require manual guarding, which can reduce the labor cost of mechanical life testing of the switch device. .

在一种可能的实现方式中,如图2所示,故障检测模块103还可以包括第二转换开关SA2。第九继电器K9的常开触点组K9″的一端与计数继电器KS的常闭触点组KS′的另一端相连接,第九继电器K9的常开触点组K9″的另一端与第二切换开关SA2的一端相连接,第二切换开关SA2的另一端与第八继电器K8的常闭触点组K8′的一端相连接。在对开关器件的机械寿命进行测试的过程中,如果开关器件为接触器,则第二转换开关SA2闭合,如果开关器件为断路器,则第二转换开关SA2断开。In a possible implementation manner, as shown in FIG. 2 , the fault detection module 103 may further include a second transfer switch SA2. One end of the normally open contact group K9 " of the ninth relay K9 is connected with the other end of the normally closed contact group KS ' of the counting relay KS, and the other end of the normally open contact group K9 " of the ninth relay K9 is connected with the second One end of the changeover switch SA2 is connected, and the other end of the second changeover switch SA2 is connected with one end of the normally closed contact group K8' of the eighth relay K8. In the process of testing the mechanical life of the switching device, if the switching device is a contactor, the second transfer switch SA2 is closed, and if the switching device is a circuit breaker, the second transfer switch SA2 is opened.

在本申请实施例中,接触器执行合闸动作需要合闸线圈P1持续通电,而断路器执行合闸动作时仅需对合闸线圈P1脉冲通电。在对接触器进行机械寿命测试时,第二转换开关SA2闭合,当第九继电器K9的线圈通电后,第九继电器K9的常开触点组K9″闭合,实现了第九继电器K9的自锁,从而合闸线圈P1可以保持通电状态以使接触器处于合闸状态。在对断路器进行机械寿命测试时,第二转换开关SA2断开,当第一控制开关TP1闭合时第九继电器K9的线圈通电,合闸线圈P1通电使断路器跳转到合闸状态,当第一控制开关TP1断开时第九继电器K9的线圈断电,合闸线圈P1不通电但断路器仍保持在合闸状态,指示分闸线圈P2通电。可见,通过控制第二转换开关SA2的开合,可以通过开关器件寿命测试装置100对接触器或断路器进行机械寿命测试,提高了开关器件寿命测试装置100的适用性。In the embodiment of the present application, the closing coil P1 needs to be continuously energized for the contactor to perform the closing action, while the closing coil P1 only needs to be pulsed to be energized when the circuit breaker performs the closing action. During the mechanical life test of the contactor, the second transfer switch SA2 is closed, and when the coil of the ninth relay K9 is energized, the normally open contact group K9″ of the ninth relay K9 is closed, realizing the self-locking of the ninth relay K9 , so that the closing coil P1 can maintain the energized state so that the contactor is in the closed state. When the circuit breaker is tested for mechanical life, the second transfer switch SA2 is opened, and when the first control switch TP1 is closed, the ninth relay K9 The coil is energized, and the closing coil P1 is energized to make the circuit breaker jump to the closing state. When the first control switch TP1 is turned off, the coil of the ninth relay K9 is de-energized, and the closing coil P1 is not energized but the circuit breaker remains closed. state, indicating the energization of the opening coil P2. Visible, by controlling the opening and closing of the second transfer switch SA2, the mechanical life test of the contactor or circuit breaker can be carried out by the switch device life test device 100, which improves the life of the switch device life test device 100. applicability.

需要说明的是,在对接触器进行机械寿命测试时,当第九继电器K9进入自锁状态后,第二控制开关TP2闭合后,第八继电器K8的线圈通电使其常闭触点组K8′断开,解除第九继电器K9的自锁,保证测试过程能够正常进行。It should be noted that when the mechanical life test of the contactor is carried out, when the ninth relay K9 enters the self-locking state and the second control switch TP2 is closed, the coil of the eighth relay K8 is energized to make the normally closed contact group K8′ Disconnect to release the self-locking of the ninth relay K9 to ensure that the test process can be carried out normally.

在一种可能的实现方式中,如图2所示,开关器件寿命测试装置100还可以包括保险丝FU和启停按钮SB。保险丝FU的一端与外部电源的正极相连接,保险丝FU的另一端与启停按钮SB的一端相连接,启停按钮SB的另一端分别与计数继电器KS的线圈的一端和计数继电器KS的常闭触点组KS′的一端相连接,计数继电器KS的线圈的另一端与外部电源的负极相连接。In a possible implementation manner, as shown in FIG. 2 , the switch device lifetime testing device 100 may further include a fuse FU and a start-stop button SB. One end of the fuse FU is connected to the positive pole of the external power supply, the other end of the fuse FU is connected to one end of the start-stop button SB, and the other end of the start-stop button SB is respectively connected to one end of the coil of the counting relay KS and the normally closed end of the counting relay KS One end of the contact group KS' is connected, and the other end of the coil of the counting relay KS is connected to the negative pole of the external power supply.

在本申请实施例中,通过设置保险丝FU,当开关器件寿命测试装置100包括的测试电路发生过流时,保险丝FU熔断切断外部电源,避免开关器件寿命测试装置100中各继电器由于过流而损坏,保证开关器件寿命测试装置100的安全性。通过设置启停按钮SB,当测试过程发生异常情况时,可以通过启停按钮SB可以切断外部电源,保证测试过程的安全性。In the embodiment of the present application, by setting the fuse FU, when the test circuit included in the switching device life testing device 100 is over-current, the fuse FU is blown to cut off the external power supply, so as to avoid damage to the relays in the switching device life testing device 100 due to over-current , to ensure the safety of the switching device life testing device 100 . By setting the start-stop button SB, when an abnormal situation occurs in the test process, the external power supply can be cut off by the start-stop button SB to ensure the safety of the test process.

在一种可能的实现方式中,如图2所示,第五继电器K5和第六继电器K6均为时间继电器。In a possible implementation manner, as shown in FIG. 2 , both the fifth relay K5 and the sixth relay K6 are time relays.

在本申请实施例中,由于开关器件执行合闸动作和分闸动作具有一定的延时,第五继电器K5和第六继电器K6均为时间继电器,时间继电器是一种加入或去表输入的动作信号后,输出电路需要经过规定的时间才产生触头动作的继电器,即第五继电器K5的线圈通电后其常开触点组K5″并不会立即闭合,而是延迟一定时间再闭合,第六继电器K6的线圈通电后其常开触点组K6″也不会立即闭合,而是延迟一定时间再闭合,从而可以避免开关器件在执行合闸动作或分闸动作的过程中蜂鸣器HA便开始报警,保证测试过程能够顺利进行。In the embodiment of the present application, because the switching device performs the closing action and the opening action have a certain delay, the fifth relay K5 and the sixth relay K6 are both time relays, and the time relay is an action of adding or removing table input After the signal is signaled, the output circuit needs a specified time to generate the contact action relay, that is, the normally open contact group K5″ of the fifth relay K5 will not be closed immediately after the coil of the fifth relay K5 is energized, but will be closed after a certain period of time. After the coil of the six-relay K6 is energized, its normally open contact group K6″ will not be closed immediately, but will be closed after a certain period of time, so as to avoid the buzzer HA when the switching device performs the closing action or opening action. Then the alarm will start to ensure that the test process can be carried out smoothly.

需要说明的是,在本文中,诸如第一和第二之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同因素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or sequence. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising the element.

最后需要说明的是:以上仅为本实用新型的较佳实施例,仅用于说明本实用新型的技术方案,并非用于限定本实用新型的保护范围。凡在本实用新型的精神和原则之内所做的任何修改、等同替换、改进等,均包含在本实用新型的保护范围内。Finally, it should be noted that: the above are only preferred embodiments of the utility model, and are only used to illustrate the technical solution of the utility model, and are not used to limit the protection scope of the utility model. All modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model are included in the protection scope of the present utility model.

Claims (10)

1.一种开关器件寿命测试装置(100),其特征在于,包括:切换模块(101)、控制模块(102)、故障检测模块(103)和报警模块(104);1. A switch device life tester (100), is characterized in that, comprises: switching module (101), control module (102), fault detection module (103) and alarm module (104); 所述切换模块(101),被构造为对机械寿命测试模式和电寿命测试模式进行切换,其中,在所述机械寿命测试模式下,所述控制模块(102)、所述故障检测模块(103)和所述报警模块(104)启用,基于电寿命测试平台对开关器件进行机械寿命测试,在所述电寿命测试模式下,所述控制模块(102)、所述故障检测模块(103)和所述报警模块(104)停用,所述电寿命测试平台对开关器件进行电寿命测试;The switching module (101) is configured to switch between a mechanical life test mode and an electrical life test mode, wherein, in the mechanical life test mode, the control module (102), the fault detection module (103 ) and the alarm module (104) are activated, and the mechanical life test is carried out to the switch device based on the electric life test platform, and in the electric life test mode, the control module (102), the fault detection module (103) and The alarm module (104) is deactivated, and the electrical life test platform performs an electrical life test on the switch device; 所述控制模块(102),被构造为根据所述电寿命测试平台中控制器的控制信号,控制开关器件执行合闸动作和分闸动作;The control module (102) is configured to control the switching device to perform a closing action and an opening action according to a control signal of a controller in the electrical life test platform; 所述故障检测模块(103),被构造为检测开关器件的动作执行结果,并在开关器件未成功执行合闸动作或分闸动作时,向所述报警模块(104)发送报警指令;The fault detection module (103) is configured to detect an action execution result of the switch device, and send an alarm command to the alarm module (104) when the switch device fails to perform a closing action or an opening action; 所述报警模块(104),用于根据所述报警指令,发出报警信号。The alarm module (104) is configured to send out an alarm signal according to the alarm instruction. 2.根据权利要求1所述的装置,其特征在于,所述故障检测模块(103)包括:至少两个继电器;2. The device according to claim 1, characterized in that the fault detection module (103) comprises: at least two relays; 所述至少两个继电器中的每个继电器的线圈与开关器件的一相电路相串联;The coil of each relay in the at least two relays is connected in series with a phase circuit of the switching device; 所述至少两个继电器的触点组均与所述报警模块(104)相连接;The contact groups of the at least two relays are all connected to the alarm module (104); 当开关器件未成功执行合闸动作或分闸动作时,所述至少两个继电器中的至少一个继电器的触点组闭合,向所述报警模块(104)发送报警指令。When the switching device fails to perform the closing action or the opening action, the contact group of at least one of the at least two relays is closed, and an alarm command is sent to the alarm module (104). 3.根据权利要求2所述的装置,其特征在于,3. The device according to claim 2, characterized in that, 所述故障检测模块(103)包括:第一继电器(K1)、第二继电器(K2)、第三继电器(K3)和第四继电器(K4);The fault detection module (103) includes: a first relay (K1), a second relay (K2), a third relay (K3) and a fourth relay (K4); 所述报警模块(104)包括:第五继电器(K5)、第六继电器(K6)和蜂鸣器(HA);The alarm module (104) includes: a fifth relay (K5), a sixth relay (K6) and a buzzer (HA); 所述控制模块(102)包括:第一控制开关(TP1)和第二控制开关(TP2);The control module (102) includes: a first control switch (TP1) and a second control switch (TP2); 所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的线圈,分别与开关器件的零线输出端和三相火线的输出端相连接;The coils of the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) are respectively connected to the zero line output terminal of the switching device and the three-phase The output terminals of the fire wire are connected; 所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常闭触点组相并联后与所述第一控制开关(TP1)和所述第五继电器(K5)的线圈相串联;The normally closed contact groups of the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) are connected in parallel with the first control The switch (TP1) is connected in series with the coil of the fifth relay (K5); 所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常开触点组相并联后与所述第二控制开关(TP2)和所述第六继电器(K6)的线圈相串联;The normally open contact groups of the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) are connected in parallel to the second control The switch (TP2) is connected in series with the coil of the sixth relay (K6); 所述第五继电器(K5)的常开触点组(K5″)与所述第六继电器(K6)的常开触点组(K6″)相并联后与所述蜂鸣器(HA)相串联。The normally open contact group (K5″) of the fifth relay (K5) is connected in parallel with the normally open contact group (K6″) of the sixth relay (K6) and connected to the buzzer (HA) in series. 4.根据权利要求3所述的装置,其特征在于,所述切换模块(101)包括:第一转换开关(SA1);4. The device according to claim 3, characterized in that, the switching module (101) comprises: a first transfer switch (SA1); 所述第一控制开关(TP1)的一端与外部电源的正极相连接,所述第一控制开关(TP1)的另一端与所述第一转换开关(SA1)中第一触点组的输入端相连接,所述第一触点组的输出端分别与所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常闭触点组的输入端相连接,所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常闭触点组的输出端均与所述第五继电器(K5)的线圈的输入端相连接;One end of the first control switch (TP1) is connected to the positive pole of the external power supply, and the other end of the first control switch (TP1) is connected to the input end of the first contact group in the first transfer switch (SA1) The output terminals of the first contact group are respectively connected to the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) The input terminals of the normally closed contact group are connected, and the normally closed contacts of the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) The output terminals of the contact group are all connected to the input terminals of the coil of the fifth relay (K5); 所述第二控制开关(TP2)的一端与外部电源的正极相连接,所述第二控制开关(TP2)的另一端与所述第一转换开关(SA1)中第二触点组的输入端相连接,所述第二触点组的输出端分别与所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常开触点组的输入端相连接,所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常开触点组的输出端与所述第六继电器(K6)的线圈的输入端相连接。One end of the second control switch (TP2) is connected to the positive pole of the external power supply, and the other end of the second control switch (TP2) is connected to the input end of the second contact group in the first transfer switch (SA1) The output terminals of the second contact group are respectively connected to the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) The input terminals of the normally open contact group are connected, and the normally open contacts of the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) The output end of the contact group is connected with the input end of the coil of the sixth relay (K6). 5.根据权利要求4所述的装置,其特征在于,5. The device according to claim 4, characterized in that, 所述故障检测模块(103)包括:第七继电器(K7)和第八继电器(K8);The fault detection module (103) includes: a seventh relay (K7) and an eighth relay (K8); 所述控制模块(102):第九继电器(K9)和第十继电器(K10);The control module (102): a ninth relay (K9) and a tenth relay (K10); 所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常闭触点组的输出端均与所述第七继电器(K7)的线圈的输入端相连接,所述第七继电器(K7)的线圈的输出端与外部电源的负极相连接;The output terminals of the normally closed contact groups of the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) are all connected to the seventh The input end of the coil of the relay (K7) is connected, and the output end of the coil of the seventh relay (K7) is connected with the negative pole of the external power supply; 所述第一继电器(K1)、所述第二继电器(K2)、所述第三继电器(K3)和所述第四继电器(K4)的常开触点组的输出端均与所述第八继电器(K8)的线圈的输入端相连接,所述第八继电器(K8)的线圈的输出端与外部电源的负极相连接;The output terminals of the normally open contact groups of the first relay (K1), the second relay (K2), the third relay (K3) and the fourth relay (K4) are all connected to the eighth The input end of the coil of the relay (K8) is connected, and the output end of the coil of the eighth relay (K8) is connected with the negative pole of the external power supply; 所述第五继电器(K5)的常闭触点组(K5′)的一端与所述第一控制开关(TP1)的另一端相连接,所述第五继电器(K5)的常闭触点组(K5′)的另一端与所述第八继电器(K8)的常闭触点组(K8′)的一端相连接,所述第八继电器(K8)的常闭触点组(K8′)的另一端与所述第十继电器(K10)的常闭触点组(K10′)的一端相连接,所述第十继电器(K10)的常闭触点组(K10′)的另一端与所述第九继电器(K9)的线圈的输入端相连接,所述第九继电器(K9)的线圈的输出端与外部电源的负极相连接;One end of the normally closed contact group (K5') of the fifth relay (K5) is connected to the other end of the first control switch (TP1), and the normally closed contact group of the fifth relay (K5) The other end of (K5') is connected with one end of the normally closed contact group (K8') of the eighth relay (K8), and the normally closed contact group (K8') of the eighth relay (K8) The other end is connected to one end of the normally closed contact group (K10') of the tenth relay (K10), and the other end of the normally closed contact group (K10') of the tenth relay (K10) is connected to the The input end of the coil of the ninth relay (K9) is connected, and the output end of the coil of the ninth relay (K9) is connected with the negative pole of the external power supply; 所述第六继电器(K6)的常闭触点组(K6′)的一端与所述第一控制开关(TP1)的另一端相连接,所述第六继电器(K6)的常闭触点组(K6′)的另一端与所述第七继电器(K7)的常闭触点组(K7′)的一端相连接,所述第七继电器(K7)的常闭触点组(K7′)的另一端与所述第十继电器(K10)的线圈的输入端相连接,所述第十继电器(K10)的线圈的输出端与外部电源的负极相连接;One end of the normally closed contact group (K6') of the sixth relay (K6) is connected to the other end of the first control switch (TP1), and the normally closed contact group of the sixth relay (K6) The other end of (K6') is connected with one end of the normally closed contact group (K7') of the seventh relay (K7), and the normally closed contact group (K7') of the seventh relay (K7) The other end is connected to the input end of the coil of the tenth relay (K10), and the output end of the coil of the tenth relay (K10) is connected to the negative pole of the external power supply; 所述第九继电器(K9)的常开触点组(K9″)与开关器件的合闸线圈(P1)相串联,所述第十继电器(K10)的常开触点组(K10″)与开关器件的分闸线圈(P2)相串联。The normally open contact group (K9″) of the ninth relay (K9) is connected in series with the closing coil (P1) of the switching device, and the normally open contact group (K10″) of the tenth relay (K10) is connected with The opening coil (P2) of the switching device is connected in series. 6.根据权利要求5所述的装置,其特征在于,6. The device according to claim 5, characterized in that, 所述第七继电器(K7)的常开触点组(K7″)的一端与外部电源的正极相连接,所述第七继电器(K7)的常开触点组(K7″)的另一端与所述第一转换开关(SA1)中第一触点组的输入端相连接;One end of the normally open contact group (K7 ″) of the seventh relay (K7) is connected to the positive pole of the external power supply, and the other end of the normally open contact group (K7 ″) of the seventh relay (K7) is connected to the positive pole of the external power supply. The input terminals of the first contact group in the first transfer switch (SA1) are connected; 所述第八继电器(K8)的常开触点组(K8″)的一端与外部电源的正极相连接,所述第八继电器(K8)的常开触点组(K8″)的另一端与所述第一转换开关(SA1)中第二触点组的输入端相连接。One end of the normally open contact group (K8 ″) of the eighth relay (K8) is connected to the positive pole of the external power supply, and the other end of the normally open contact group (K8 ″) of the eighth relay (K8) is connected to the positive pole of the external power supply. The input terminals of the second contact group in the first transfer switch (SA1) are connected together. 7.根据权利要求5所述的装置,其特征在于,所述装置还包括:计数继电器(KS);7. The device according to claim 5, characterized in that, the device further comprises: a counting relay (KS); 所述计数继电器(KS)与所述第十继电器(K10)的常开触点组(K10″)相连接;The counting relay (KS) is connected to the normally open contact group (K10″) of the tenth relay (K10); 所述计数继电器(KS)的常闭触点组(KS′)的一端与外部电源的正极相连接,所述计数继电器(KS)的常闭触点组(KS′)的另一端分别与所述第一控制开关(TP1)的一端和所述第七继电器(K7)的常开触点组(K7″)的一端相连接;One end of the normally closed contact group (KS') of the counting relay (KS) is connected to the positive pole of the external power supply, and the other end of the normally closed contact group (KS') of the counting relay (KS) is respectively connected to the positive pole of the external power supply. One end of the first control switch (TP1) is connected to one end of the normally open contact group (K7″) of the seventh relay (K7); 所述计数继电器(KS),被构造为根据所述第十继电器(K10)的常开触点组K10″)的闭合次数或断开次数,对开关器件的开合次数进行计数,并在开关器件的开合次数达到预设的次数阈值后断开常闭触点组(KS′)。The counting relay (KS) is configured to count the number of opening and closing times of the switching device according to the number of times of closing or opening times of the normally open contact group K10″) of the tenth relay (K10), and The normally closed contact group (KS') is disconnected after the opening and closing times of the device reach a preset threshold. 8.根据权利要求7所述的装置,其特征在于,所述故障检测模块(103)还包括:第二转换开关(SA2);8. The device according to claim 7, characterized in that, the fault detection module (103) further comprises: a second transfer switch (SA2); 所述第九继电器(K9)的常开触点组(K9″)的一端与所述计数继电器(KS)的常闭触点组(KS′)的另一端相连接,所述第九继电器(K9)的常开触点组(K9″)的另一端与所述第二转换开关(SA2)的一端相连接,所述第二转换开关(SA2)的另一端与所述第八继电器(K8)的常闭触点组(K8′)的一端相连接;One end of the normally open contact group (K9″) of the ninth relay (K9) is connected to the other end of the normally closed contact group (KS′) of the counting relay (KS), and the ninth relay ( The other end of the normally open contact group (K9″) of K9) is connected to one end of the second transfer switch (SA2), and the other end of the second transfer switch (SA2) is connected to the eighth relay (K8 ) is connected to one end of the normally closed contact group (K8'); 在开关器件为接触器时,所述第二转换开关(SA2)闭合,在开关器件为断路器时,所述第二转换开关(SA2)断开。When the switch device is a contactor, the second transfer switch (SA2) is closed, and when the switch device is a circuit breaker, the second transfer switch (SA2) is opened. 9.根据权利要求7所述装置,其特征在于,所述装置还包括:保险丝(FU)和启停按钮(SB);9. The device according to claim 7, characterized in that the device further comprises: a fuse (FU) and a start-stop button (SB); 所述保险丝(FU)的一端与外部电源的正极相连接,所述保险丝(FU)的另一端与所述启停按钮(SB)的一端相连接,所述启停按钮(SB)的另一端分别与所述计数继电器(KS)的线圈的一端和所述计数继电器(KS)的常闭触点组(KS′)的一端相连接,所述计数继电器(KS)的线圈的另一端与外部电源的负极相连接。One end of the fuse (FU) is connected to the positive pole of the external power supply, the other end of the fuse (FU) is connected to one end of the start-stop button (SB), and the other end of the start-stop button (SB) One end of the coil of the counting relay (KS) and one end of the normally closed contact group (KS') of the counting relay (KS) are respectively connected, and the other end of the coil of the counting relay (KS) is connected to the external Connect to the negative pole of the power supply. 10.根据权利要求3-9中任一所述的装置,其特征在于,所述第五继电器(K5)和所述第六继电器(K6)均为时间继电器。10. The device according to any one of claims 3-9, characterized in that, both the fifth relay (K5) and the sixth relay (K6) are time relays.
CN202221818295.XU 2022-07-15 2022-07-15 Switch device life testing device Active CN218037209U (en)

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