CN218036482U

CN218036482U - Film detection device

Info

Publication number: CN218036482U
Application number: CN202221885596.4U
Authority: CN
Inventors: 孙孟祥; 李战胜
Original assignee: Suzhou Ticbel Direct Drive Motor Co ltd
Current assignee: Suzhou Ticbel Direct Drive Motor Co ltd
Priority date: 2022-07-20
Filing date: 2022-07-20
Publication date: 2022-12-13
Anticipated expiration: 2032-07-20

Abstract

The utility model discloses a film detection device, including workstation and conveying assembly, conveying assembly with fix on the workstation, conveying assembly includes the blowing spool and receives the material spool, the blowing spool with receive material spool parallel arrangement, the blowing spool is used for installing the film that does not detect, receive the material spool and be used for placing the film that has accomplished the detection. The film is rolled on the feeding reel, the film head is pulled out and fixed on the receiving reel, and the film is conveyed from the feeding reel to the receiving reel by rotating the receiving reel. Compared with the traditional film detection device, the film detection device is free of a discharging reel and a receiving reel, and the whole film is covered and detected by the integral movement of the gantry module, so that the whole device is large in integral modeling. The device replaces the movement of the existing gantry module with the discharging reel and the receiving reel, so that the overall dimension of the whole device is greatly reduced, the manufacturing cost is reduced, and the portability of the device is improved.

Description

Film detection device

Technical Field

The utility model relates to a detection device especially relates to a film detection device.

Background

The film detection device is used in the film product detection process and aims at detecting the surface quality of the film. The existing film detection device realizes the coverage detection of the whole film by depending on the integral movement of the gantry module, so that the integral shape of the machine table is larger.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects, the utility model aims to provide a film detection device, the device makes whole device overall dimension reduce by a wide margin through replacing the removal of current longmen module with blowing spool and receipts material spool, has reduced manufacturing cost, has increased the portability of device.

In order to achieve the above purpose, the utility model discloses a technical scheme is: the utility model provides a film detection device, includes workstation and conveyor components, conveyor components with fix on the workstation, conveyor components includes the blowing spool and receives the material spool, the blowing spool with receive material spool parallel arrangement, the blowing spool is used for installing the film that does not detect, receive the material spool and be used for placing the film that has accomplished the detection. The film is rolled on the feeding reel, the film head is pulled out and fixed on the material receiving reel, and the film is conveyed from the feeding reel to the material receiving reel by rotating the material receiving reel. Compared with the traditional film detection device, the film detection device is free of a discharging reel and a receiving reel, and the whole film is covered and detected by the integral movement of the gantry module, so that the whole device is large in integral modeling. The device replaces the movement of the existing gantry module with the discharging reel and the receiving reel, so that the overall dimension of the whole device is greatly reduced, the manufacturing cost is reduced, and the portability of the device is improved.

The utility model discloses further set up to: the conveying assembly further comprises a driving motor, the driving motor is connected with the material receiving reel, the driving motor can drive the material receiving reel to rotate, and the rubber sheet is tightened in the rotating process of the material receiving reel, so that the rubber sheet is rolled on the material receiving reel.

The utility model discloses further set up to: the conveying assembly further comprises a feeding roller shaft assembly, and the feeding roller shaft assembly is arranged between the discharging reel and the receiving reel and is parallel to the discharging reel. The feeding roller shaft assembly can convey the film, so that the film moves from the feeding reel to the receiving reel.

The utility model discloses further set up to: the feeding roller shaft assembly comprises two rotating rollers which are arranged in parallel, the rotating rollers are connected with the driving motor, the driving motor can drive the rotating rollers to rotate, the film is arranged between the two rotating rollers, and the rotating rollers can drive the film to move when rotating.

The utility model discloses further set up to: the feeding roller shaft assembly further comprises a pressing wheel, the pressing wheel is arranged on one side, far away from the other rotating roller, of one rotating roller and is abutted against the rotating roller, the pressing wheel generates pressure on the rotating roller, so that the two rotating rollers keep certain pressure on the film, and the film can be driven to move in the rotating process of the rotating rollers.

The utility model discloses further set up to: the feeding roller shaft assembly is provided with two groups, one group is close to the discharging reel, and the other group is close to the receiving reel.

The utility model discloses further set up to: still including the subassembly that flattens, the subassembly that flattens sets up two sets of between the feed roller axle subassembly, the subassembly that flattens includes bottom plate and glass clamp plate, the bottom plate with workstation fixed connection, the glass clamp plate sets up directly over the bottom plate, and the glass clamp plate pass through the cylinder with the workstation is connected.

The utility model discloses further set up to: still include detection module, detection module includes camera and linear electric motor, linear electric motor passes through the regulation platform and is connected with the camera, the camera is in linear electric motor's drive can remove down.

The utility model discloses further set up to: the camera is driven by the linear motor to synchronously move with the upper light source.

The utility model discloses further set up to: the automatic conveying device is characterized by further comprising a control box, wherein the control box is arranged above the conveying assembly, a control button is arranged on the control box, and the conveying assembly can be controlled to be started and stopped through the control button.

The utility model discloses following beneficial effect has:

1) The device replaces the movement of the existing gantry module with the discharging reel and the receiving reel, so that the overall dimension of the whole film detection device is greatly reduced, the manufacturing cost is reduced, and the portability of the film detection device is improved.

2) The feeding roller shaft assembly is used for conveying the film, so that the film is moved from the feeding reel to the receiving reel.

Drawings

Fig. 1 is a perspective view of a detection device according to an embodiment of the present invention;

fig. 2 is a perspective view of a detection mechanism according to an embodiment of the present invention;

fig. 3 is a perspective view of a conveying assembly according to an embodiment of the present invention.

In the figure: 1. a control box; 11. a control button; 2. a hood; 3. a detection mechanism; 31. a work table; 32. a delivery assembly; 321. a discharge reel; 322. a feed roller assembly; 3221. a rotating roller; 3222. a pinch roller; 323. a receiving reel; 324. a drive motor; 33. a flattening assembly; 331. a cylinder; 332. a base plate; 333. glass pressing plates; 34. a detection component; 341. a support frame; 342. a linear motor; 343. an adjusting table; 344. a camera; 345. and an upper light source.

Detailed Description

The following description of the preferred embodiments of the present invention will be provided with reference to the accompanying drawings, so that the advantages and features of the present invention can be easily understood by those skilled in the art, and the scope of the present invention can be clearly and clearly defined.

Referring to fig. 1, the film detection apparatus in this embodiment includes a housing 2, a control box 1, and a detection mechanism 3, where the detection mechanism 3 is disposed inside the housing 2, and the detection mechanism 3 is used for detecting a film. The control box 1 is arranged above the hood 2, a control button 11 is arranged on the control box 1, and the detection mechanism 3 can be controlled to be started and stopped through the control button 11.

Referring to fig. 2 and 3, in some embodiments, the detection mechanism 3 includes a table 31, a transport assembly 32, and a detection assembly 34, the transport assembly 32 being configured to transport the film, and the detection assembly 34 being configured to detect the film. The conveying assembly 32 is arranged on the workbench 31 and is fixedly connected with the workbench 31. The detection assembly 34 is located right above the conveying assembly 32, and the detection assembly 34 is connected with the workbench 31 through a support frame 341.

In some embodiments, the conveying assembly 32 includes a feeding reel 321 and a receiving reel 323, the feeding reel 321 and the receiving reel 323 are disposed on the working platform 31, and the feeding reel 321 and the receiving reel 323 are disposed in parallel, the feeding reel 321 is used for installing an undetected film, the film is wound on the feeding reel 321, and the receiving reel 323 is used for placing a detected film. The conveying assembly 32 further comprises a driving motor 324, the driving motor 324 is connected with the material receiving reel 323, the driving motor 324 can drive the material receiving reel 323 to rotate, and the film is tightened in the rotating process of the material receiving reel 323, so that the film is wound on the material receiving reel 323.

In some embodiments, the transport assembly 32 further comprises a feed roller assembly 322, and the feed roller assembly 322 is used for conveying the film from the feeding reel 321 to the receiving reel 323. The feeding roller assembly 322 is disposed on the working table 31, between the discharging reel 321 and the receiving reel 323, and parallel to the discharging reel 321. The feeding roller shaft assembly 322 comprises two parallel rotating rollers 3221, the two rotating rollers 3221 are arranged up and down, a pressing wheel 3222 is arranged above the upper rotating roller, the pressing wheel 3222 has certain pressure on the rotating rollers 3221, the film passes through a gap between the two parallel rotating rollers 3221, the two rotating rollers 3221 are attached to the upper surface and the lower surface of the film, the rotating rollers 3221 are connected with the driving motor 324, the driving motor 324 can drive the rotating rollers 3221 to rotate, and the rotating rollers 3221 drive the film to move when rotating. The feeding roller assembly 322 is provided with two groups, one group is arranged close to the discharging roller 321, and the other group is arranged close to the receiving roller 323.

In some embodiments, the detecting mechanism 3 further comprises a flattening assembly 33, the flattening assembly 33 is disposed between two sets of the feeding roller assemblies 322, and the flattening assembly 33 is used for flattening the film, so that the detecting assembly 34 detects the film. The flattening component 33 comprises a bottom plate 332 and a glass pressing plate 333, the width of the glass pressing plate is 100mm, the bottom plate 332 is fixedly connected with the workbench 31, the glass pressing plate 333 is arranged right above the bottom plate 332, the glass pressing plate 333 is connected with the workbench 31 through a cylinder 331, and under the action of the cylinder 331, the glass pressing plate 333 can move up and down, namely, move towards the direction close to or away from the bottom plate 332. The film passes through the flattening assembly 33 and is positioned between the bottom plate 332 and the glass pressing plate 333, and when the glass pressing plate 333 moves towards the bottom plate 332, the film is pressed between the bottom plate 332 and the glass pressing plate 333, so that the film is flattened.

In some embodiments, the detection mechanism 3 includes a camera 344 and a linear motor 342, the linear motor 342 is connected to the supporting frame 341, and the linear motor 342 is connected to the camera 344 through an adjusting stand 343, and the camera 344 moves left and right under the driving of the linear motor 342 to detect the film directly below the camera 344. The device further comprises an upper light source 345, the upper light source 345 is connected with the camera 344, and the linear motor 342 drives the camera 344 and the upper light source 345 to move synchronously. The linear motor 342 drives the camera 344 and the upper light source 345 to move from left to right, and detects the film defects through a visual algorithm, and each time the detection width is 80mm, the camera 344 returns to the left start position, and simultaneously the film feeding roller shaft drives the film to advance by 80mm.

The working process is as follows:

s1, rolling the supplied film on a material rolling shaft;

s2, mounting the coiling shaft on a discharging scroll 321;

s3, pulling out the film head, penetrating through the film feeding roller shaft assembly 322, and then fixing the film head on the material receiving roller 323;

s4, the glass pressing plate 333 moves downwards under the driving of the air cylinder 331, and the film is pressed flatly by the glass pressing plate 333;

s5, the linear motor 342 drives the camera 344 and the upper light source 345 to move from the left side to the right side, and the defects of the film are detected through a visual algorithm;

s6, the camera 344 returns to the left start position, and the film feed roller shaft assembly 322 drives the film to advance 80mm;

and S7, repeating the steps S5 and S6 until the film detection is finished.

In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.

Claims

1. The utility model provides a film detection device, includes workstation (31) and conveyor assembly (32), conveyor assembly (32) are fixed on workstation (31), a serial communication port, conveyor assembly (32) are including blowing spool (321) and receipts material spool (323), blowing spool (321) with receive material spool (323) parallel arrangement, blowing spool (321) are used for installing the film that does not detect, receive material spool (323) and be used for placing the film that accomplishes the detection.

2. The film detecting device according to claim 1, wherein the conveying assembly (32) further comprises a driving motor (324), the driving motor (324) is connected to the receiving reel (323), the driving motor (324) can drive the receiving reel (323) to rotate, and the receiving reel (323) can roll the film on the receiving reel (323) during the rotation process.

3. A film detecting apparatus according to claim 2, wherein said conveying assembly (32) further comprises a feeding roller assembly (322), said feeding roller assembly (322) being disposed between said discharging reel (321) and said receiving reel (323) and being disposed in parallel with said discharging reel (321).

4. The film detection device according to claim 3, wherein the feeding roller shaft assembly (322) comprises two parallel rotating rollers (3221), the rotating rollers (3221) are connected with the driving motor (324), the driving motor (324) can drive the rotating rollers (3221) to rotate, the film is arranged between the two rotating rollers (3221), and the rotating rollers (3221) can drive the film to move when rotating.

5. The film detection device according to claim 4, wherein the feeding roller shaft assembly (322) further comprises a pressing wheel (3222), the pressing wheel (3222) is arranged on one side of one rotating roller (3221) far away from the other rotating roller (3221), and the pressing wheel (3222) abuts against the rotating roller (3221).

6. A film detecting device as claimed in claim 5, wherein the feeding roller assembly (322) is provided with two sets, one set being disposed adjacent to the discharging roller (321) and the other set being disposed adjacent to the receiving roller (323).

7. The film detection device according to claim 6, further comprising a flattening assembly (33), wherein the flattening assembly (33) is disposed between two sets of the feeding roller shaft assemblies (322), the flattening assembly (33) comprises a bottom plate (332) and a glass pressing plate (333), the bottom plate (332) is fixedly connected with the workbench (31), the glass pressing plate (333) is disposed right above the bottom plate (332), and the glass pressing plate (333) is connected with the workbench (31) through an air cylinder (331).

8. The film detection device according to claim 1, further comprising a detection assembly (34), wherein the detection assembly (34) is fixedly connected with the worktable, the detection assembly (34) comprises a camera (344) and a linear motor (342), the linear motor (342) is connected with the camera (344) through an adjusting table (343), and the camera (344) can move under the driving of the linear motor (342).

9. The film detecting apparatus as claimed in claim 8, further comprising an upper light source (345), wherein the upper light source (345) is connected to the camera (344), and the linear motor (342) drives the camera (344) and the upper light source (345) to move synchronously.

10. A film detecting device according to any one of claims 1-9, further comprising a control box (1), wherein said control box (1) is disposed above said conveying assembly (32), said control box (1) is provided with a control button (11), and the opening and closing of said conveying assembly (32) can be controlled by said control button (11).