CN218030525U - Efficient energy-saving air compressor - Google Patents
Efficient energy-saving air compressor Download PDFInfo
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- CN218030525U CN218030525U CN202222387569.0U CN202222387569U CN218030525U CN 218030525 U CN218030525 U CN 218030525U CN 202222387569 U CN202222387569 U CN 202222387569U CN 218030525 U CN218030525 U CN 218030525U
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Abstract
The utility model discloses a high-efficient energy-saving air compressor machine, concretely relates to industry energy-conserving technical field, including the air compressor machine, the air compressor machine sets up in the air compressor machine room that is used for fixed other subassemblies, air compressor machine top fixedly connected with dead lever, one side setting that the air compressor machine is close to air compressor machine room center are used for controlling self to open and stop is done the machine, and the air compressor machine is provided with online monitoring control cloud platform outward, the utility model discloses in be provided with multiunit control detecting element, determine the little period of air consumption by unified coordinated control module to historical data's analysis, in this period, will control air compressor machine and cold machine shut down after real-time air consumption is less than setting value a period, maintain the pipe network pressure by the compressed air in the gas storage tank, restart the air compressor machine when real-time air consumption increases again, the cold machine is opened simultaneously by the linkage, is not influencing under the condition of whole air compressor machine system normal operating by unified coordinated control module like this, through the operating time that reduces little air consumption period, has further saved the unloaded power consumption, has reduced the whole level of air compressor machine system.
Description
Technical Field
The utility model relates to an industrial energy saving technical field specifically is a high-efficient energy-saving air compressor machine.
Background
The air compressor is used for producing compressed air, and corresponding processing equipment is required for producing dry and clean compressed air, and the air compressor and the processing equipment jointly form an air compressor system;
the following problems exist in the prior art:
under the prior art, although some air compressor machine systems use energy-conserving air compressor machine and aftertreatment equipment at present, overall configuration, unified coordinated control are not carried out between each equipment, do not accomplish reasonable matching each other, fail to carry out reasonable control under the little tolerance operating mode moreover, lead to long-time no-load operation, and energy-conserving effect is still not obvious, and the gas cost is high, for this reason, we propose a high-efficient energy-saving air compressor machine and be used for solving above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art or the correlation technique.
Therefore, the utility model discloses the technical scheme who adopts does:
the utility model provides a high-efficient energy-saving air compressor machine, includes the air compressor machine, the air compressor machine sets up in the air compressor computer lab that is used for fixed other subassemblies, air compressor machine bottom and air compressor computer lab inner chamber bottom fixed connection, air compressor machine bottom one side fixed connection is used for the connector of other work units, air compressor machine top fixedly connected with is used for stabilizing the dead lever of self, dead lever top and air compressor computer lab inner chamber top fixed connection, one side that the air compressor machine is close to air compressor computer lab center sets up the cold machine of doing that is used for controlling self to open and stop, the air compressor machine is provided with control module's online monitoring control cloud platform outward.
Preferably, the top of the cold drying machine is fixedly connected with the top of one side, far away from the air compressor, of the air compressor room, the start-stop signal of the air compressor is connected to the start-stop loop of the cold drying machine in parallel, and the air compressor is electrically connected with the cold drying machine.
Preferably, one side of the air compressor room, which is far away from the air compressor, is fixedly connected with a plurality of groups of control switches for controlling the whole assembly.
Preferably, the input end of the top of the air compressor is fixedly connected with a flow meter for detecting the air volume condition, and the flow meter is communicated with the air pipe main pipe.
Preferably, the inner wall of the air compressor is fixedly connected with a leakage detector with an alarm function, and the leakage detector is arranged on one side, close to the filter, of the air compressor.
Preferably, an electric energy meter used for observing the power consumption of the whole assembly is arranged on one side, close to the side wall of the air compressor room, of the control switch, and the electric energy meter is electrically connected with a power input end of the whole assembly.
Preferably, the top of the air compressor room is fixedly connected with a gateway box with a signal transmission function, the input end of the gateway box is electrically connected with the control unit of the cold air dryer and the filter, and the output end of the gateway box is electrically connected with the online monitoring control cloud platform through a single chip microcomputer.
By adopting the technical scheme, the utility model discloses the beneficial effect who gains does:
the utility model discloses in be provided with multiunit control detecting element, confirm the period that uses the tolerance little by unified coordination control module to historical data's analysis, whether be less than minimum tolerance threshold value than current real-time tolerance in this period, if be less than then judge whether it exceeds minimum tolerance duration threshold value for a long time that is less than minimum tolerance threshold value, if exceed then issue the shut down command to the air compressor machine, cold dry machine also will random shutdown. Because the gas consumption is small and a certain amount of compressed air is stored in the gas storage tank, the pipeline pressure can be kept basically stable within a period of time and can be kept not lower than the lowest pressure limit value within a certain period of time. If the pipeline pressure drops more or is lower than the minimum pressure limit value instantly, a starting command is sent to the air compressor, the cold dryer is started simultaneously through linkage, compressed air begins to be generated to the pipe network to maintain the pressure of the pipe network, and therefore the unified coordination control module reduces the no-load operation time in a small air consumption period under the condition that the normal operation of the whole air compressor system is not affected, the power consumption and the energy consumption of the air compressor are further saved, and the overall energy consumption level of the air compressor system is reduced.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the internal structure of the present invention.
In the figure: 1. an air compressor; 11. an air compressor room; 12. a connector; 13. a fixing rod; 2. a filter; 3. a cold dryer; 4. a flow meter; 5. a leak detector; 6. a control switch; 7. an electric energy meter; 8. and a gateway box.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example (b): as shown in fig. 1-2, the utility model provides a high-efficient energy-saving air compressor, including air compressor machine 1, 1 setting of air compressor machine is in the air compressor room 11 that is used for fixed other subassemblies, 1 bottom of air compressor machine and 11 inner chamber bottom fixed connection of air compressor machine room, 1 bottom one side fixed connection of air compressor machine is used for the connector 12 of other work units, 1 top fixed connection of air compressor machine is used for stabilizing dead lever 13 of self, dead lever 13 top and 11 inner chamber top fixed connection of air compressor machine room, 1 one side that is close to air compressor machine room 11 center of air compressor machine sets up and is used for controlling self and opens the cold machine of doing 3 that stops, 1 outer online monitoring control cloud platform that is provided with control module of air compressor machine.
Further, the top of the air dryer 3 is fixedly connected with the top of one side of the air compressor room 11 far away from the air compressor 1, the start-stop signal of the air compressor 1 is received in the start-stop loop of the air dryer 3, the air compressor 1 is electrically connected with the air dryer 3, the air compressor adopts equipment with superior energy efficiency, the start-stop signal of the air compressor 1 is received in the start-stop loop of the air dryer 3, linkage control of the air compressor and the air dryer 3 is realized, one side of the air compressor room 11 far away from the air compressor 1 is fixedly connected with a plurality of groups of control switches 6 for controlling the whole assembly, the input end at the top of the air compressor 1 is fixedly connected with a flow meter 4 for detecting the air flow condition, the flow meter 4 is communicated with an air pipe main pipe, the inner wall of the air compressor 1 is fixedly connected with a leakage detector 5 with an alarm function, the leakage detector 5 is arranged at one side of the air compressor 1 near the filter 2, one side of the control switch 6 near the side wall of the air compressor room 11 is provided with an electric energy meter 7 for observing the electric power consumption of the whole assembly, the electric energy meter 7 is electrically connected with the power input end of the whole assembly, the real-time power consumption of the whole air compressor room 11 is monitored,
further, 11 top fixedly connected with of air compressor machine room has the gateway box 8 of signal transmission function, the input and the cold machine of doing 3 of gateway box 8, the control unit electricity of filter 2 is connected, the output of gateway box 8 is connected with online monitoring control cloud platform electricity through the singlechip, monitor the real-time gas volume condition of whole air compressor system, with the air compressor machine, the cold machine of doing 3, electric energy meter 7, flowmeter 4 all is connected to the platform, carry out data acquisition by gateway box 8, handle, the distribution, upload to the cloud platform and carry out real-time supervision, data analysis, optimize mode etc., the cloud platform can be with below party control command by gateway box 8 transmission to equipment such as air compressor machine 1 and cold machine of doing 3 simultaneously, the start-stop of control device's air compressor machine 1 and cold machine of doing 3, parameter modification etc.
The working principle is as follows: when the device starts to work, a start-stop signal of the air compressor 1 is received in a start-stop loop of the air dryer 3, linkage control of the air compressor 1 and the air dryer 3 is realized, the air dryer 3 is started simultaneously when the air compressor 1 is started, the running of the air dryer 3 is stopped randomly when the air compressor 1 is stopped, unnecessary no-load loss of the air dryer 3 is saved, an electric energy meter 7 is installed at a power supply inlet end of an air compressor room 11, the real-time power utilization condition of the whole air compressor room 11 is monitored, a flow meter is installed on an air pipe main pipeline, the real-time air quantity condition of the whole air compressor system is monitored, the air compressor 1, the air dryer 3, the electric energy meter 7 and the flow meter 4 are all connected to a data transmission unit, and data collection, processing, distribution and uploading are carried out to a cloud platform for real-time monitoring, data analysis, working mode optimization and the like, meanwhile, the cloud platform can be used for controlling starting and stopping, parameter modification and the like of the air compressor 1 and the cold dryer 3 of the equipment by downlink transmission of a control command from the lower part to the equipment such as the air compressor 1 and the cold dryer 3, and the cloud platform is monitored and controlled on line by installing the cloud platform and embedding a unified coordination control module, and by arranging measuring and sensing instruments such as an electric energy meter 7, a flow meter 4, leakage detection and running parameter acquisition of the air compressor 1, real-time data display, analysis and summary are carried out, so that the power consumption, pressure, air quantity, leakage condition, energy consumption condition and the like of the system can be dynamically known, dynamic and unified coordination control is carried out according to a preset target, self-learning is carried out according to historical data, automatic optimization can be realized, and normal running of the whole system can be met with the lowest energy consumption.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (7)
1. The utility model provides an energy-efficient air compressor machine, its characterized in that includes air compressor machine (1), air compressor machine (1) sets up in air compressor room (11) that are used for fixed other subassemblies, air compressor machine (1) bottom and air compressor room (11) inner chamber bottom fixed connection, air compressor machine (1) bottom one side fixed connection is used for connector (12) of other work units, air compressor machine (1) top fixed connection is used for stabilizing dead lever (13) of self, dead lever (13) top and air compressor room (11) inner chamber top fixed connection, one side that air compressor machine (1) is close to air compressor room (11) center sets up and is used for controlling self cold dry machine (3) that open and stop, air compressor machine (1) is provided with the online monitoring control cloud platform that has control module outward.
2. The efficient energy-saving air compressor as claimed in claim 1, wherein the top of the air compressor (3) is fixedly connected with the top of one side of the air compressor room (11) far away from the air compressor (1), a start-stop signal of the air compressor (1) is received in a start-stop loop of the air compressor (3), and the air compressor (1) is electrically connected with the air compressor (3).
3. The efficient energy-saving air compressor as claimed in claim 1, wherein a plurality of sets of control switches (6) for controlling the whole assembly are fixedly connected to one side of the air compressor room (11) far away from the air compressor (1).
4. The efficient energy-saving air compressor as claimed in claim 1, wherein a flow meter (4) for detecting air volume is fixedly connected to an input end of the top of the air compressor (1), and the flow meter (4) is communicated with an air pipe main pipe.
5. The efficient energy-saving air compressor as claimed in claim 1, wherein a leakage detector (5) with an alarm function is fixedly connected to the inner wall of the air compressor (1), and the leakage detector (5) is arranged on one side of the air compressor (1) close to the filter (2).
6. The efficient energy-saving air compressor as claimed in claim 3, wherein an electric energy meter (7) for observing the power consumption of the whole assembly is arranged on one side of the control switch (6) close to the side wall of the air compressor room (11), and the electric energy meter (7) is electrically connected with the power input end of the whole assembly.
7. The efficient energy-saving air compressor as claimed in claim 1, wherein a gateway box (8) with a signal transmission function is fixedly connected to the top of the air compressor room (11), the input end of the gateway box (8) is electrically connected with the control unit of the cooling and drying machine (3) and the filter (2), and the output end of the gateway box (8) is electrically connected with the on-line monitoring and controlling cloud platform through a single chip microcomputer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222387569.0U CN218030525U (en) | 2022-09-06 | 2022-09-06 | Efficient energy-saving air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222387569.0U CN218030525U (en) | 2022-09-06 | 2022-09-06 | Efficient energy-saving air compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218030525U true CN218030525U (en) | 2022-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222387569.0U Active CN218030525U (en) | 2022-09-06 | 2022-09-06 | Efficient energy-saving air compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218030525U (en) |
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2022
- 2022-09-06 CN CN202222387569.0U patent/CN218030525U/en active Active
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