CN218030330U - A muffler equipped with a valve and a resistance plate - Google Patents
A muffler equipped with a valve and a resistance plate Download PDFInfo
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- CN218030330U CN218030330U CN202222444921.XU CN202222444921U CN218030330U CN 218030330 U CN218030330 U CN 218030330U CN 202222444921 U CN202222444921 U CN 202222444921U CN 218030330 U CN218030330 U CN 218030330U
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- 238000005192 partition Methods 0.000 claims description 30
- 229920000742 Cotton Polymers 0.000 claims description 11
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Abstract
Description
技术领域technical field
本实用新型属于汽车消声器技术领域,具体涉及一种装有阀与阻力片的消声器。The utility model belongs to the technical field of automobile mufflers, in particular to a muffler equipped with a valve and a resistance sheet.
背景技术Background technique
近年来,在国家的大力支持下,新能源车汽车发展势力迅猛,新能源汽车相较于传统汽车,其产生动力的系统较为复杂,有的或存在较多个提供动力的系统,例如发动机系统和氢能系统等。这导致在有限的底盘空间需求安装多个系统,这样排气消声系统利用空间缩小较多,同样也会使排气消声系统使用的消声器长度会变短,气流流通的消声路径也会变短,其容积不能满足排气系统消声的需求。In recent years, with the strong support of the state, new energy vehicles have developed rapidly. Compared with traditional vehicles, new energy vehicles have a more complex power generation system, and some or more systems that provide power, such as engine systems and hydrogen energy systems, etc. This leads to the need to install multiple systems in a limited chassis space, so that the space used by the exhaust muffler system is reduced, and the length of the muffler used by the exhaust muffler system will also be shortened, and the muffler path for the airflow will also be shortened. Shortened, its volume can not meet the needs of the exhaust system muffler.
实用新型内容Utility model content
本实用新型的目的在于提供一种装有阀与阻力片的消声器,以解决新能源车汽车有限的底盘空间安装多个系统,单系统的利用空间缩小较多,这就导致与尾管连接消声器长度会变短,气流流通的消声路径也会变短,其容积不能满足排气消声系统的需求问题。The purpose of this utility model is to provide a muffler equipped with a valve and a resistance plate to solve the problem of installing multiple systems in the limited chassis space of new energy vehicles, and the utilization space of a single system is much reduced, which leads to the connection of the muffler with the tailpipe The length will be shortened, and the muffler path for air flow will also be shortened, and its volume cannot meet the demand of the exhaust muffler system.
一种装有阀与阻力片的消声器,包括依次连通的进气管、前部消声器筒体、连接管、中部消声器筒体以及尾管,所述前部消声器筒体的内部从上到下依次设有前部消声器进气管、前部消声器中部管以及前部消声器出气管,气流经进气管依次流向所述前部消声器进气管、前部消声器中部管、前部消声器出气管以及所述连接管且在气流流动的过程中进行消声,所述尾管的表面沿其长度方向开有多个出声孔且所述出声孔处设有阻力片。A muffler equipped with a valve and a resistance plate, including an air intake pipe, a front muffler cylinder, a connecting pipe, a middle muffler cylinder and a tailpipe connected in sequence, and the inside of the front muffler cylinder is sequentially arranged from top to bottom. There are a front muffler inlet pipe, a front muffler middle pipe and a front muffler outlet pipe, and the air flows through the inlet pipe to the front muffler inlet pipe, the front muffler middle pipe, the front muffler outlet pipe and the connecting pipe in sequence and The sound is eliminated during the flow of the air flow, and a plurality of sound holes are formed on the surface of the tail pipe along its length direction, and resistance sheets are arranged at the sound holes.
优选的,所述前部消声器筒体内部从进气管向连接管方向依次固定连接有第一隔板以及第二隔板且通过第一隔板以及第二隔板将所述前部消声器筒体的内部空间依次分隔为连通的第一腔室、第二腔室以及第三腔室,所述前部消声器进气管、前部消声器中部管以及前部消声器出气管均贯穿所述第一隔板以及第二隔板,所述前部消声器进气管的一端与所述进气管连通且另一端与所述第三腔室连通,所述前部消声器中部管的两端分别与第一腔室和第三腔室连通,所述前部消声器出气管的一端与第一腔室连通且连通处设有被动阀,所述前部消声器出气管的另一端与所述连接管连通,所述前部消声器进气管、前部消声器中部管以及前部消声器出气管位于第二腔室内的管体上分别开有前部消声器进气管消声孔、中部消声器消声管消声孔以及前部消声器出气管消声孔,所述第二腔室的内部填充有吸声棉。Preferably, the inside of the front muffler cylinder is fixedly connected with the first partition and the second partition in sequence from the air intake pipe to the connecting pipe, and the front muffler cylinder is connected by the first partition and the second partition. The internal space of the front muffler is sequentially divided into a first chamber, a second chamber and a third chamber, and the inlet pipe of the front muffler, the middle pipe of the front muffler and the outlet pipe of the front muffler all pass through the first partition And the second partition, one end of the front muffler air intake pipe communicates with the air intake pipe and the other end communicates with the third chamber, and the two ends of the front muffler middle pipe respectively communicate with the first chamber and the third chamber. The third chamber communicates, one end of the air outlet pipe of the front muffler communicates with the first chamber and a passive valve is provided at the communication place, the other end of the air outlet pipe of the front muffler communicates with the connecting pipe, the front The muffler inlet pipe, the front muffler middle pipe and the front muffler outlet pipe are located on the pipe body in the second chamber. There are muffler holes for the front muffler inlet pipe, middle muffler pipe muffler holes and front muffler outlet pipe respectively. The sound-absorbing hole, the inside of the second chamber is filled with sound-absorbing cotton.
优选的,所述第一隔板以及第二隔板的表面均开有消声孔以使所述第一腔室、第二腔室以及第三腔室处于连通状态。Preferably, the surfaces of the first partition and the second partition are provided with sound-absorbing holes so that the first chamber, the second chamber and the third chamber are in a communication state.
优选的,所述中部消声器筒体内部连通有中部消声器消声管,所述中部消声器消声管的两端分别与所述连接管与所述尾管连通,所述中部消声器消声管的表面沿其轴向密集设有多个所述中部消声器消声管消声孔,所述中部消声器消声管的外壁与所述中部消声器筒体的内壁之间也填充有吸声棉。Preferably, the middle muffler cylinder is connected with a middle muffler muffler pipe, the two ends of the middle muffler muffler pipe are connected with the connecting pipe and the tailpipe respectively, and the surface of the middle muffler muffler pipe is A plurality of muffler holes of the middle muffler pipe are densely arranged along its axial direction, and sound-absorbing cotton is also filled between the outer wall of the middle muffler pipe and the inner wall of the middle muffler cylinder.
优选的,所述阻力片包括阻力片边框以及阻力片微孔,所述阻力片边框呈弧形结构且固定在尾管的表面,所述阻力片边框的表面开有多个与尾管连通的阻力片微孔。Preferably, the resistance sheet includes a resistance sheet frame and a resistance sheet micropore, the resistance sheet frame has an arc-shaped structure and is fixed on the surface of the tail pipe, and the surface of the resistance sheet frame is provided with a plurality of holes communicating with the tail pipe Resistance sheet microporous.
优选的,所述前部消声器筒体的两端固定连接有前部消声器端盖,所述中部消声器筒体的两端固定连接有中部消声器端盖,所述连接管的表面固定连接有前部吊钩,所述尾管的表面固定连接有尾管吊钩。Preferably, the two ends of the front muffler cylinder are fixedly connected with the front muffler end caps, the two ends of the middle muffler cylinder are fixedly connected with the middle muffler end caps, and the surface of the connecting pipe is fixedly connected with the front A hook, the surface of the tail pipe is fixedly connected with a tail pipe hook.
本实用新型采用具有以下优点:The utility model has the following advantages:
气流经由经进气管依次流向所述前部消声器进气管、前部消声器中部管、前部消声器出气管以及所述连接管且在气流流动的过程中进行消声,当气流量较大时,则在第一腔室推开被动阀进入前部消声器出气管,延长了气流流通路径,为噪音的去除留存了时间,消声效果更好,当流量较小时,则由不能推开被动阀,起到压制低频噪声的作用,部分气流从前部消声器进气管消声孔、中部消声器消声管消声孔以及前部消声器出气管消声孔溢出到第二腔室内,利用第二腔室内的消音棉能够吸收掉更多的能量,最后所有的气流从前部消声器出气管消声孔中流向前部消声器出气管,由前部消声器出气管流出则进入中部消声器筒体,再次进行消声,消声效果更好,最后进入尾管,尾管上的阻力片使其气流经过阻力片微孔时能够形成共振腔,从而消出由长尾管导致的驻波问题等,本装置在消声器容积受限的情况下,使用被动阀结构能够抑制低频噪声;在第一隔板以及第二隔板上的消声孔以及前部消声器进气管消声孔、中部消声器消声管消声孔以及前部消声器出气管消声孔的的设置有效的解决了排气系统的背压问题,并且在尾管上添加阻力片有效的解决了排气系统低转速轰鸣的问题。The airflow flows through the inlet pipe to the front muffler inlet pipe, the front muffler middle pipe, the front muffler outlet pipe and the connecting pipe in sequence, and muffles the noise during the flow of the airflow. When the airflow is large, then Push the passive valve in the first chamber to enter the outlet pipe of the front muffler, which prolongs the air flow path, saves time for noise removal, and has a better muffler effect. To suppress low-frequency noise, part of the airflow overflows from the muffler hole of the front muffler inlet pipe, the middle muffler muffler pipe muffler hole, and the front muffler outlet pipe muffler hole into the second chamber, using the muffler cotton in the second chamber It can absorb more energy, and finally all the airflow flows from the muffler hole of the front muffler outlet pipe to the front muffler outlet pipe, and then flows out from the front muffler outlet pipe into the middle muffler cylinder, where the noise is eliminated again. Even better, it finally enters the tailpipe. The resistance sheet on the tailpipe can form a resonant cavity when the airflow passes through the micropores of the resistance sheet, thereby eliminating the standing wave problem caused by the long tailpipe. Under normal circumstances, low-frequency noise can be suppressed by using a passive valve structure; the muffler holes on the first baffle and the second baffle, the muffler holes of the intake pipe of the front muffler, the muffler holes of the muffler pipe of the middle muffler, and the outlet of the front muffler The setting of the muffler hole in the trachea effectively solves the back pressure problem of the exhaust system, and adding a resistance plate to the tailpipe effectively solves the problem of low-speed roar of the exhaust system.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1所示结构内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the structure shown in FIG. 1 .
图3为本实用新型的阻力片的结构示意图。Fig. 3 is a structural schematic diagram of the resistance sheet of the present invention.
附图中的标记为:The markings in the attached drawings are:
1、进气管;2、前部消声器筒体;3、连接管;4、前部消声器端盖;5、中部消声器筒体;6、中部消声器端盖;7、尾管;8、阻力片;9、尾管吊钩;10、前部吊钩;11、前部消声器进气管;12、前部消声器进气管消声孔;13、第一隔板;14、第二隔板;15、前部消声器出气管;16、前部消声器出气管消声孔;17、被动阀;18、中部消声器消声管;19、中部消声器消声管消声孔;20、前部消声器中部管消声孔;21、前部消声器中部管;22、第三腔室;23、第一腔室;24、第二腔室;25、阻力片边框;26、阻力片微孔。1. Air intake pipe; 2. Front muffler cylinder; 3. Connecting pipe; 4. Front muffler end cover; 5. Middle muffler cylinder; 6. Middle muffler end cover; 7. Tail pipe; 8. Resistance plate; 9. Tail pipe hook; 10. Front hook; 11. Front muffler intake pipe; 12. Front muffler intake pipe muffler hole; 13. First clapboard; 14. Second clapboard; 15. Front Part muffler outlet pipe; 16. Front muffler outlet pipe muffler hole; 17. Passive valve; 18. Middle muffler muffler pipe; 19. Middle muffler muffler pipe muffler hole; 20. Front muffler middle pipe muffler hole ; 21, the middle pipe of the front muffler; 22, the third chamber; 23, the first chamber; 24, the second chamber; 25, the resistance sheet frame; 26, the resistance sheet microhole.
具体实施方式detailed description
下面对照附图,通过对实施例的描述,对本实用新型具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本实用新型的实用新型构思、技术方案有更完整、准确和深入的理解。Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the utility model will be further described in detail, so as to help those skilled in the art have a more complete, accurate and in-depth understanding of the utility model concept and technical solutions of the utility model .
如图1-3所示的一种装有阀与阻力片的消声器,包括依次连通的进气管1、前部消声器筒体2、连接管3、中部消声器筒体5以及尾管7,所述前部消声器筒体2的内部从上到下依次设有前部消声器进气管11、前部消声器中部管21以及前部消声器出气管15,气流经进气管1依次流向所述前部消声器进气管11、前部消声器中部管21以及前部消声器出气管15以及所述连接管3且在气流流动的过程中进行消声,所述尾管7的表面沿其长度方向开有多个出声孔且所述出声孔处设有阻力片8。As shown in Figure 1-3, a muffler equipped with a valve and a resistance sheet includes an intake pipe 1, a
所述前部消声器筒体2内部从进气管1向连接管3方向依次固定连接有第一隔板13以及第二隔板14且通过第一隔板13以及第二隔板14将所述前部消声器筒体2的内部空间依次分隔为连通的第一腔室23、第二腔室24以及第三腔室22,所述前部消声器进气管11、前部消声器中部管21以及前部消声器出气管15均贯穿所述第一隔板13以及第二隔板14,所述前部消声器进气管11的一端与所述进气管1连通且另一端与所述第三腔室22连通,所述前部消声器中部管21的两端分别与第一腔室23和第三腔室22连通,所述前部消声器出气管15的一端与第一腔室23连通且连通处设有被动阀17,所述前部消声器出气管15的另一端与所述连接管3连通,所述前部消声器进气管11、前部消声器中部管21以及前部消声器出气管15位于第二腔室24内的管体上分别开有前部消声器进气管消声孔12、中部消声器消声管消声孔19以及前部消声器出气管消声孔16,所述第二腔室24的内部填充有吸声棉。所述第一隔板13以及第二隔板14的表面均开有消声孔以使所述第一腔室23、第二腔室24以及第三腔室22处于连通状态。The inside of the
气流经由进气管1进入第三腔室22,由于前部消声器中部管21与第三腔室22连通,所以排入到第三腔室22内的气流会经由前部消声器中部管21进入第一腔室23,所述第一隔板13以及第二隔板14的表面均开有消声孔以使所述第一腔室23、第二腔室24以及第三腔室22处于连通状态,并且有部分气流经过第二隔板14上的消声孔进入第二腔室24,由第二腔室24内的消声棉吸收部分能量,一部分气流顺着前部消声器中部管21进入第一腔室23,当气流量较大时,则在第一腔室23推开被动阀17进入前部消声器出气管15,当流量较小时,则由不能推开被动阀17,起到压制低频噪声的作用,当气流流量较小时,部分气流从前部消声器进气管消声孔12、中部消声器消声管消声孔19以及前部消声器出气管消声孔16溢出到第二腔室24内,利用第二腔室24内的消音棉能够吸收掉更多的能量,最后所有的气流从前部消声器出气管消声孔16中流向前部消声器出气管15,由前部消声器出气管流出则进入中部消声器筒体5,再次进行消声,消声效果更好,最后进入尾管7。The airflow enters the third chamber 22 through the intake pipe 1, and since the middle pipe 21 of the front muffler communicates with the third chamber 22, the airflow discharged into the third chamber 22 will enter the first chamber through the middle pipe 21 of the front muffler. The chamber 23, the surface of the
所述中部消声器筒体5内部连通有中部消声器消声管18,所述中部消声器消声管18的两端分别与所述连接管3与所述尾管7连通,所述中部消声器消声管18的表面沿其轴向密集设有多个所述中部消声器消声管消声孔19,所述中部消声器消声管18的外壁与所述中部消声器筒体5的内壁之间也填充有吸声棉。The inside of the middle muffler cylinder body 5 communicates with a middle
经过前部消声器筒体2的气流流向中部消声器消声管18,再次进行消声,这样消声效果更好,有效去除汽车排气系统噪音。The airflow passing through the
所述阻力片8包括阻力片边框25以及阻力片微孔26,所述阻力片边框25呈弧形结构且固定在尾管7的表面,所述阻力片边框25的表面开有多个与出声孔连通的阻力片微孔26。The resistance sheet 8 includes a
由于尾管长度较长则会引起低转速轰鸣声较大以及加速工况行驶汽车四阶、六阶噪声较差的问题,阻力片8的上的阻力片微孔26,使其气流经过阻力片微孔26时能够形成共振腔,从而消出由长尾管导致的驻波问题等。Since the length of the tailpipe is longer, it will cause a loud roar at low speed and poor fourth-order and sixth-order noise of the car under acceleration conditions. The
所述前部消声器筒体2的两端固定连接有前部消声器端盖4,所述中部消声器筒体5的两端固定连接有中部消声器端盖6,所述连接管3的表面固定连接有前部吊钩10,所述尾管7的表面固定连接有尾管吊钩9。Both ends of the
前部消声器端盖4使前部消声器筒体2处于密封状态,中部消声器端盖6使中部消声器筒体5处于密封状态,前部吊钩10以及尾管吊钩9是为了整个装置能够固定在汽车底盘上,避免与汽车底盘脱离。The front muffler end cover 4 keeps the
工作原理:气流经由进气管1进入第三腔室22,由于前部消声器中部管21与第三腔室22连通,所以排入到第三腔室22内的气流会经由前部消声器中部管21进入第一腔室23,所述第一隔板13以及第二隔板14的表面均开有消声孔以使所述第一腔室23、第二腔室24以及第三腔室22处于连通状态,并且有部分气流经过第二隔板14上的消声孔进入第二腔室24,由第二腔室24内的消声棉吸收部分能量,一部分气流顺着前部消声器中部管21进入第一腔室23,当气流量较大时,则在第一腔室23推开被动阀17进入前部消声器出气管15,当流量较小时,则由不能推开被动阀17,起到压制低频噪声的作用,当气流流量较小时,部分气流从前部消声器进气管消声孔12、中部消声器消声管消声孔19以及前部消声器出气管消声孔16溢出到第二腔室24内,利用第二腔室24内的消音棉能够吸收掉更多的能量,最后所有的气流从前部消声器出气管消声孔16中流向前部消声器出气管15,由前部消声器出气管流出则进入中部消声器筒体5,再次进行消声,消声效果更好,最后进入尾管7,由于尾管长度较长则会引起低转速轰鸣声较大以及加速工况行驶汽车四阶、六阶噪声较差的问题,故在尾管7上安装多个阻力片8,阻力片8的上的阻力片微孔26,使其气流经过阻力片微孔26时能够形成共振腔,从而消出由长尾管导致的驻波问题等,本装置在消声器容积受限的情况下,使用被动阀结构能够抑制低频噪声;在第一隔板13以及第二隔板14上的消声孔以及前部消声器进气管消声孔12、中部消声器消声管消声孔19以及前部消声器出气管消声孔16的的设置有效的解决了排气系统的背压问题,并且在尾管7上添加阻力片8有效的解决了排气系统低转速轰鸣的问题。Working principle: The air flow enters the third chamber 22 through the intake pipe 1. Since the middle pipe 21 of the front muffler communicates with the third chamber 22, the air flow discharged into the third chamber 22 will pass through the middle pipe 21 of the front muffler. Entering the first chamber 23, the surface of the first partition 13 and the second partition 14 are all provided with muffler holes so that the first chamber 23, the second chamber 24 and the third chamber 22 are in the In the connected state, part of the air flow enters the second chamber 24 through the muffler hole on the second partition 14, part of the energy is absorbed by the muffler cotton in the second chamber 24, and part of the air flows along the middle pipe 21 of the front muffler Entering the first chamber 23, when the air flow is large, the passive valve 17 is pushed open in the first chamber 23 to enter the outlet pipe 15 of the front muffler, and when the flow is small, the passive valve 17 cannot be pushed open to play a role The effect of suppressing low-frequency noise, when the air flow is small, part of the air flow overflows from the muffler hole 12 of the front muffler inlet pipe, the middle muffler muffler pipe muffler hole 19 and the front muffler outlet pipe muffler hole 16 to the second chamber 24 Inside, more energy can be absorbed by the sound-absorbing cotton in the second chamber 24, and finally all the air flows from the front muffler outlet pipe muffler hole 16 to the front muffler outlet pipe 15, and the front muffler outlet pipe flows out Enter the middle muffler barrel 5, perform noise reduction again, the noise reduction effect is better, and finally enter the tailpipe 7, because the length of the tailpipe is longer, it will cause a louder low-speed roar and the fourth-order and sixth-order automobiles under acceleration conditions The problem of poor noise, so a plurality of resistance sheets 8 are installed on the tail pipe 7, and the resistance sheet microholes 26 on the resistance sheet 8 can form a resonant cavity when the air flow passes through the resistance sheet microholes 26, thereby eliminating the Standing wave problems caused by long tail pipes, etc., when the volume of the muffler is limited, the device uses a passive valve structure to suppress low-frequency noise; the muffler holes on the first baffle 13 and the second baffle 14 and the front part The muffler inlet pipe muffler hole 12, the middle muffler muffler pipe muffler hole 19 and the front muffler outlet pipe muffler hole 16 effectively solve the back pressure problem of the exhaust system, and add resistance to the tailpipe 7 Sheet 8 effectively solves the problem of low-speed roar of the exhaust system.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的发明构思和技术方案进行的各种非实质性的改进,或未经改进将本发明构思和技术方案直接应用于其它场合的,均在本实用新型保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above methods. Directly applying the concept and technical solutions of the present invention to other occasions without improvement falls within the protection scope of the present utility model.
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