CN218026724U - High-efficient dyeing of knitted fabric integrative equipment of drying - Google Patents
High-efficient dyeing of knitted fabric integrative equipment of drying Download PDFInfo
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- CN218026724U CN218026724U CN202222525289.1U CN202222525289U CN218026724U CN 218026724 U CN218026724 U CN 218026724U CN 202222525289 U CN202222525289 U CN 202222525289U CN 218026724 U CN218026724 U CN 218026724U
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- 238000001035 drying Methods 0.000 title claims abstract description 92
- 239000004744 fabric Substances 0.000 title claims abstract description 82
- 238000004043 dyeing Methods 0.000 title claims abstract description 60
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims abstract description 8
- 238000005273 aeration Methods 0.000 claims description 9
- 238000009940 knitting Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 8
- 238000010030 laminating Methods 0.000 abstract 2
- 239000007788 liquid Substances 0.000 description 8
- 238000003756 stirring Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及针织面料染色烘干设备领域,尤其是涉及一种针织面料高效染色烘干一体设备。The utility model relates to the field of dyeing and drying equipment for knitted fabrics, in particular to an integrated equipment for efficient dyeing and drying of knitted fabrics.
背景技术Background technique
目前专利号为ZL202023043722.5,公开了一种针织面料高效染色烘干一体设备,并具体公开了:染色装置和烘干装置,染色装置中设置有多个位置高低交错的染色导向辊,染色装置中设置有多个搅拌器,烘干装置中设置有一个烘干导向辊,烘干装置中设置有热风机,烘干装置的顶部设置有一根热风管,热风管的另一端进入染色装置中。其通过热风机进行烘干效率低,而且不均匀,而且针织面料从染色装置出来时,上面有很多的染色液,无法充分回收利用,十分浪费。The current patent number is ZL202023043722.5, which discloses a high-efficiency dyeing and drying integrated equipment for knitted fabrics, and specifically discloses: a dyeing device and a drying device. There are multiple agitators in the drying device, a drying guide roller in the drying device, a hot air blower in the drying device, a hot air pipe on the top of the drying device, and the other end of the hot air pipe enters the dyeing device. middle. The drying efficiency of the hot air blower is low and uneven, and when the knitted fabric comes out of the dyeing device, there is a lot of dyeing liquid on it, which cannot be fully recycled and is very wasteful.
发明内容Contents of the invention
为了解决上述问题,本实用新型提供了一种针织面料高效染色烘干一体设备,能提高烘干效率,而且实现染色液充分回收。In order to solve the above problems, the utility model provides a high-efficiency dyeing and drying integrated equipment for knitted fabrics, which can improve the drying efficiency and realize the full recovery of the dyeing solution.
为实现上述目的,本实用新型提供如下技术方案:一种针织面料高效染色烘干一体设备,包括染色槽和烘干箱,所述烘干箱连接于染色槽正上方,所述染色槽右端安装进料辊,染色槽内下部右端装有第二压布辊,左端装有第一压布辊,所述烘干箱顶部左端和右端分别为回水区和烘干区,所述回水区的底部形成连通染色槽的回水口,所述回水区的左侧形成第一进料口,烘干箱左端靠近进料口处设有第三绕布辊,所述回水区内位于针织面料下方设有振动装置;所述烘干箱位于回水区和烘干区之间形成隔板;所述隔板上设有第二进料口,所述烘干箱右侧设有出料口,所述烘干区内左端位于针织面料下表面贴合设有一排第一发热轴,烘干区内左端位于针织面料正上方设有第一烘干器,所述烘干区内右端位于针织面料上表面贴合设有一排第二发热轴,所述烘干区内右端位于针织面料正下方设有第二烘干器,第二发热轴右侧设有第四绕布辊。本产品将烘干箱连接于染色槽的正上方,方便移动;而且振动装置可以将针织面料上的染色液震下来,然后从回水口返回到染色槽内,实现染色液的充分回收利用,针织面料水分减少后,第一烘干器对针织面料上表面进行烘干,第一发热轴发热对针织面料下表面进行加热干燥之后,在通过第二烘干器对针织面料下表面进行烘干,第二发热轴发热对针织面料上表面进行加热干燥,进而实现对面料的均匀烘干,烘干速度也更快,烘干效率更高。In order to achieve the above purpose, the utility model provides the following technical solutions: an integrated equipment for efficient dyeing and drying of knitted fabrics, including a dyeing tank and a drying box, the drying box is connected directly above the dyeing tank, and the right end of the dyeing tank is installed Feed roller, the second press roller is installed at the right end of the lower part of the dyeing tank, and the first press roller is installed at the left end. The left and right ends of the top of the drying box are respectively the backwater area and the drying area. The bottom of the bottom of the drying box forms a return port connected to the dyeing tank. The left side of the return area forms the first feed port. The left end of the drying box is near the feed port. A vibrating device is provided under the fabric; the drying box is located between the backwater area and the drying area to form a partition; the partition is provided with a second material inlet, and the right side of the drying box is provided with a discharge The left end of the drying area is located on the lower surface of the knitted fabric and is fitted with a row of first heating shafts. The left end of the drying area is located directly above the knitted fabric and is provided with a first dryer. The right end of the drying area is located A row of second heating shafts is attached to the upper surface of the knitted fabric, a second dryer is provided at the right end of the drying area directly below the knitted fabric, and a fourth wrapping roller is provided on the right side of the second heating shaft. This product connects the drying box directly above the dyeing tank, which is convenient to move; and the vibrating device can shake the dyeing liquid on the knitted fabric, and then return it to the dyeing tank from the water return port, so as to realize the full recycling of the dyeing liquid. After the moisture in the fabric is reduced, the first dryer dries the upper surface of the knitted fabric, the first heating shaft heats and dries the lower surface of the knitted fabric, and then dries the lower surface of the knitted fabric through the second dryer. The second heating shaft generates heat to heat and dry the upper surface of the knitted fabric, thereby achieving uniform drying of the fabric, faster drying speed and higher drying efficiency.
进一步地,所述烘干箱位于烘干区右端上方连接输风管的一端,所述输风管的另一端连接于烘干箱位于回水区上方;所述输风管内设有风机。启动风机,输风管将烘干箱内的热风传至回水区,将针织面料上的水分吹到染色槽内,同时热风还能对针织面料进行烘干。Further, the drying box is located above the right end of the drying area and connected to one end of the air duct, and the other end of the air duct is connected to the drying box and located above the backwater area; the air duct is provided with a fan. Start the fan, and the air duct will transfer the hot air in the drying box to the return area, blow the moisture on the knitted fabric into the dyeing tank, and at the same time, the hot air can also dry the knitted fabric.
进一步地,所述振动装置包括位于针织面料正上方的上板体、位于上板体下方的下板体、连接上板体和下板体的弹性件、连接于下板体上的电机,所述电机连接可旋转顶动上板体的凸轮,下板体安装于烘干箱内壁。该设计结构简单,震动面积大,使用效果好。Further, the vibrating device includes an upper plate directly above the knitted fabric, a lower plate below the upper plate, an elastic member connecting the upper plate and the lower plate, and a motor connected to the lower plate. The motor is connected to a cam that can rotate and push the upper plate, and the lower plate is installed on the inner wall of the drying box. The design structure is simple, the vibration area is large, and the use effect is good.
进一步地,所述染色槽内位于针织面料正下方设有曝气管。曝气管可搅拌染色槽内的染色液,使针织面料上色均匀。Further, an aeration tube is arranged directly below the knitted fabric in the dyeing tank. The aeration tube can stir the dyeing solution in the dyeing tank, so that the knitted fabric is evenly colored.
综上所述,本实用新型的有益效果:本产品可以将针织面料上的染色液震下来,然后从回水口返回到染色槽,实现染色液的充分回收;利用第一、第二烘干器和第一、第二发热轴对针织面料进行充分烘干,烘干速度更均匀、更快。To sum up, the beneficial effects of the utility model: this product can shake down the dyeing liquid on the knitted fabric, and then return to the dyeing tank from the water return port to realize the full recovery of the dyeing liquid; use the first and second dryers to And the first and second heating shafts fully dry the knitted fabrics, and the drying speed is more uniform and faster.
附图说明Description of drawings
图1为本实用新型的结构示意图一;Fig. 1 is a structural representation one of the utility model;
图2为图1的部分放大图;Figure 2 is a partially enlarged view of Figure 1;
图3为本实用新型的结构示意图二;Fig. 3 is the structural representation two of the utility model;
其中,染色槽1、进料辊11、第一压布辊12、第二压布辊13;烘干箱2、第三绕布辊21、隔板22;回水区3、回水口31;烘干区4、第一发热轴41、第一烘干器42、第二发热轴43、第二烘干器44、第四绕布辊45;振动装置5、上板体51、下板体52、弹性件53、凸轮54;曝气管6;输风管7。Among them, the dyeing tank 1, the
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-3所示,一种针织面料高效染色烘干一体设备,包括染色槽1和烘干箱2,所述烘干箱2底部前后两侧均连接支撑板顶端,支撑板的底端连接于染色槽1前后两侧,进而使烘干箱2安装于染色槽1的正上方,所述染色槽1右端安装进料辊11,染色槽1内下部右端装有可转动的第二压布辊13,左端装有转动的第一压布辊12,所述烘干箱2顶部左端和右端分别为回水区3和烘干区4,所述回水区3的底部形成回水口31,回水口31连通染色槽1,所述回水区3的左侧形成第一进料口,烘干箱2左端靠近进料口处安装有可转动的第三绕布辊21,所述染色槽1位于第三绕布辊21的下方设有接料斗,接料斗将多余的染色液引回染色槽1内,所述回水区3内位于针织面料下方设有振动装置5。该振动装置5包括上板体51、下板体52、弹性件53及电机,上板体51位于针织面料正上方,下板体52位于上板体51下方,下板体52安装于烘干箱2内壁,弹性件53连接上板体51和下板体52之间,弹性件53优选为弹簧,电机连接于下板体52上,所述电机连接凸轮54,凸轮54的外围设有凸柱,凸轮54旋转带动凸柱间歇顶动上板体51,进而间歇拍打针织面料上移。As shown in Figure 1-3, an integrated equipment for efficient dyeing and drying of knitted fabrics includes a dyeing tank 1 and a drying box 2, the bottom of the drying box 2 is connected to the top of the support plate on both sides, and the bottom of the support plate It is connected to the front and rear sides of the dyeing tank 1, so that the drying box 2 is installed directly above the dyeing tank 1, the right end of the dyeing tank 1 is equipped with a
所述烘干箱2位于回水区3和烘干区4之间形成隔板22。所述隔板22上设有第二进料口,所述烘干箱2右侧设有出料口,所述第二进料口和出料口齐平设置,所述烘干箱2位于烘干区下方设有漏水孔,所述烘干区4内左端位于针织面料下表面贴合设有一排第一发热轴41,烘干区4内左端位于针织面料正上方设有第一烘干器42,所述烘干区4内右端位于针织面料上表面贴合设有一排第二发热轴43,所述烘干区4内右端位于针织面料正下方设有第二烘干器44,第二发热轴43右侧设有第四绕布辊45。每排第一发热轴41和第二发热轴43均为10根,所述第一发热轴41和第二发热轴42内设有发热电路,第一发热轴41、第二发热轴42、第一烘干器42和第二烘干器44均选用现有产品,第一发热轴41和第二发热轴43的数量也可以根据需要设计。The drying box 2 is located between the backwater area 3 and the drying area 4 to form a
所述烘干箱2位于烘干区4右端上方连接输风管7的进风一端,所述输风管7的另一端连接于烘干箱2位于回水区3上方;所述输风管7内设有风机8,所述风机8选用现有产品,风机8可拆卸安装于输风管7内,安装方式为现有,此处不再赘述。所述染色槽1内位于针织面料正下方设有曝气管6,该曝气管为现有技术,但是传统的曝气装置时增氧,此处曝气也为了搅拌染色液,此处不再赘述。The drying box 2 is located above the right end of the drying area 4 and is connected to the air inlet end of the air duct 7, and the other end of the air duct 7 is connected to the drying box 2 and is located above the backwater area 3; the air duct 7 is provided with blower fan 8, and described blower blower 8 selects existing product for use, and blower blower 8 is detachably installed in the air delivery pipe 7, and the installation method is existing, repeats no more here. In the dyeing tank 1, an
使用时,针织面料从进料辊11上方绕至第二压布辊13下方,此时针织面料在染色槽1内,染色槽1内的染色液对针织面料进行染色,曝气管6曝气对染色液进行搅拌,保证染色均匀,之后针织面料从第一压布辊12下方缠绕至第三绕布辊21上方,穿过第一进料口,然后延伸至振动装置5上方,电机带动凸轮54旋转,间歇顶动上板体51,上板体51不断拍打针织面料,使针织面料上的染色液被拍下来落回染色槽1内,针织面料再从第二进料口穿至烘干区4内,第一发热轴41发热对针织面料下表面进行加热,第一烘干器42对针织面料的上表面进行烘干,之后移动到第二发热轴43对针织面料上表面进行加热,第二烘干器43对针织面料下表面进行烘干,之后针织面料会从出料口输出,出料口处最好设置一个绕布辊,能够拉动针织面料不断移动。During use, the knitted fabric is wound from the top of the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it can still understand the aforementioned The technical solutions described in each embodiment are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116538786A (en) * | 2023-04-14 | 2023-08-04 | 安徽欣盛新材料有限公司 | Dewatering and drying device for polyester water-jet loom |
| CN116892096A (en) * | 2023-06-29 | 2023-10-17 | 涡阳县荣耀服饰有限公司 | Efficient intelligent dyeing equipment for textile fabric dyeing and textile fabric dyeing process |
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- 2022-09-23 CN CN202222525289.1U patent/CN218026724U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116538786A (en) * | 2023-04-14 | 2023-08-04 | 安徽欣盛新材料有限公司 | Dewatering and drying device for polyester water-jet loom |
| CN116892096A (en) * | 2023-06-29 | 2023-10-17 | 涡阳县荣耀服饰有限公司 | Efficient intelligent dyeing equipment for textile fabric dyeing and textile fabric dyeing process |
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Effective date of registration: 20241104 Address after: No. 12, Outer Ring 1st Road, Aksu Textile Industrial City (Development Zone), Aksu Prefecture, Xinjiang Uygur Autonomous Region, 843000 Patentee after: Aksu BiaoXin Fiber Co.,Ltd. Country or region after: China Address before: 311512 Heng Cun Zhen Heng Cun Cun, Tonglu County, Hangzhou City, Zhejiang Province Patentee before: Tonglu Xingang Knitting Co.,Ltd. Country or region before: China |
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