CN218025032U - The lifting mechanism of the spreader in the assembly fixture - Google Patents
The lifting mechanism of the spreader in the assembly fixture Download PDFInfo
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- CN218025032U CN218025032U CN202221745740.4U CN202221745740U CN218025032U CN 218025032 U CN218025032 U CN 218025032U CN 202221745740 U CN202221745740 U CN 202221745740U CN 218025032 U CN218025032 U CN 218025032U
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- guide rail
- lifting mechanism
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Abstract
Description
技术领域technical field
本实用新型涉及汽车生产领域,具体涉及总拼夹具中吊具升降机构。The utility model relates to the field of automobile production, in particular to an elevating mechanism of a spreader in an assembly jig.
背景技术Background technique
汽车制造过程中总拼是焊装生产线上最重要的一个环节,总拼质量问题一方面会增加车辆的报废率和制造成本,另外质量问题的分析过程中停线检查也会造成产能损失,总拼是将车身底盘零件和侧围零件及车顶横梁、车顶等零件通过焊接拼装在一起,形成车身架构,因此基于产品设计,需要一种装置能够运输吊装上述零件或总成件。The general assembly is the most important link in the welding production line in the automobile manufacturing process. On the one hand, the quality problems of the general assembly will increase the scrap rate of vehicles and the manufacturing cost. Assembly is to assemble the body chassis parts, side wall parts, roof beams, roof and other parts together by welding to form the body structure. Therefore, based on product design, a device that can transport and lift the above parts or assemblies is required.
实用新型内容Utility model content
本实用新型提供总拼夹具中吊具升降机构,其目的在于运输吊装总拼过程中所需要运送的零部件。The utility model provides an elevating mechanism for a spreader in an assembly jig, the purpose of which is to transport parts that need to be transported in the process of hoisting and assembly.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
提供总拼夹具中吊具升降机构,包括导轨、驱动装置、支架组件、安装支架、两个连接组件和滑动机构,所述导轨的两端滑动设置在横向滑动的龙门吊上,所述驱动装置和两个滑动机构分别滑动安装在所述导轨上,且驱动装置位于两个滑动机构中间,所述支架组件的上端固定安装在两个滑动机构的下端,两个连接组件分别铰接在支架组件的两侧,所述安装支架固定在两个连接组件的下端,且安装支架和驱动装置通过缆索连接。Provide the lifting mechanism of the spreader in the assembly jig, including a guide rail, a driving device, a bracket assembly, a mounting bracket, two connecting assemblies and a sliding mechanism. The two ends of the guide rail are slidably arranged on a horizontally sliding gantry crane. The two sliding mechanisms are slidably installed on the guide rails respectively, and the driving device is located in the middle of the two sliding mechanisms. On the side, the mounting bracket is fixed at the lower ends of the two connecting components, and the mounting bracket and the driving device are connected by cables.
进一步的,所述驱动装置包括第一电机、第二电机和第一滑动小车,所述第一滑动小车滑动安装在导轨上,第一电机固定在第一滑动小车的一侧,且第一电机的输出端通过橡胶轮和导轨连接,所述第二电机固定连接在第一滑动小车的下端,且第二电机通过缆索和安装支架连接。Further, the drive device includes a first motor, a second motor and a first sliding car, the first sliding car is slidably installed on the guide rail, the first motor is fixed on one side of the first sliding car, and the first motor The output end of the motor is connected to the guide rail through the rubber wheel, the second motor is fixedly connected to the lower end of the first sliding trolley, and the second motor is connected to the mounting bracket through a cable.
进一步的,所述支架组件包括两个方框,两个方框对应的四个拐角分别通过四个连接柱固定连接,位于上部的方框和两个滑动机构固定连接,位于下部的方框和两个连接组件铰接,第二电机位于上部的方框中央。Further, the bracket assembly includes two square frames, the four corners corresponding to the two square frames are respectively fixedly connected by four connecting columns, the upper square frame is fixedly connected with the two sliding mechanisms, and the lower square frame is fixedly connected with the two sliding mechanisms. The two connecting components are hinged, and the second motor is located in the center of the upper frame.
进一步的,每个所述连接组件包括若干个连接板组,若干个连接板组竖向阵列式铰接,位于最上方的连接板组的上端铰接在位于下部方框的底端一侧,位于最下方的连接板组的下端铰接在安装支架的上端一侧。Further, each of the connecting assemblies includes several connecting plate groups, and the several connecting plate groups are hinged in a vertical array, the upper end of the uppermost connecting plate group is hinged on the bottom side of the lower box, and The lower end of the connecting plate group below is hinged on the upper end side of the mounting bracket.
进一步的,每个所述连接板组包括第一连接板和第二连接板,所述第一连接板的中部开设有滑槽,第二连接板的中部铰接在滑槽内。Further, each of the connecting plate groups includes a first connecting plate and a second connecting plate, a sliding groove is opened in the middle of the first connecting plate, and a middle portion of the second connecting plate is hinged in the sliding groove.
进一步的,每个所述滑动机构包括第二滑动小车,所述第二滑动小车滑动安装在导轨上,第二滑动小车的下端和位于上部的方框固定连接。Further, each of the sliding mechanisms includes a second sliding trolley, the second sliding trolley is slidably installed on the guide rail, and the lower end of the second sliding trolley is fixedly connected to the upper frame.
进一步的,所述安装支架包括安装架和三角支撑架,两个连接组件的下端分别铰接在所述安装架的上端两侧,所述三角支撑架包括两个三角架,两个三角架的底边呈90度设置,且两个三角架的底边中部焊接连接,两个三角架的顶角焊接连接,所述三角支撑架通过五个连接体和安装架固定连接,缆索的下端穿过三角支撑架的顶端和底端中部,且缆索的下端和安装架固定连接。Further, the mounting bracket includes a mounting frame and a triangular support frame, the lower ends of the two connecting assemblies are respectively hinged on both sides of the upper end of the mounting frame, the triangular support frame includes two tripods, and the bottoms of the two tripods The sides are set at 90 degrees, and the middle parts of the bottom edges of the two tripods are welded and connected, and the top corners of the two tripods are welded and connected. The top and the middle part of the bottom of the support frame, and the lower end of the cable is fixedly connected with the installation frame.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型的总拼夹具中吊具升降机构,结构简单,因能够实现定位要求因此能达到车身钣金件的装配位置的精度,工作可靠;另外通过设计连接组件不仅能够稳定吊装、放置的稳定性,另外也能为本装置提供安全保障。The lifting mechanism of the hanger in the assembly fixture of the utility model has a simple structure, and because it can meet the positioning requirements, it can achieve the accuracy of the assembly position of the body sheet metal parts, and the work is reliable; in addition, the design of the connecting components can not only stabilize the hoisting and placement In addition, it can also provide security for this device.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对本实用新型实施例中所需要使用的附图作简单地介绍。In order to illustrate the technical solution of the embodiment of the utility model more clearly, the accompanying drawings used in the embodiment of the utility model will be briefly introduced below.
图1为本实用新型的整体立体结构示意图;Fig. 1 is the overall three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的整体立体结构分解示意图;Fig. 2 is an exploded schematic view of the overall three-dimensional structure of the utility model;
图3为本实用新型驱动装置的整体立体结构分解示意图;3 is an exploded schematic view of the overall three-dimensional structure of the drive device of the present invention;
图4为本实用新型支架组件的整体立体结构分解示意图;Fig. 4 is an exploded schematic diagram of the overall three-dimensional structure of the bracket assembly of the present invention;
图5为本实用新型安装支架的整体立体结构分解示意图;Fig. 5 is an exploded schematic view of the overall three-dimensional structure of the mounting bracket of the present invention;
图6为本实用新型连接组件的局部立体结构分解示意图;Fig. 6 is an exploded schematic diagram of a partial three-dimensional structure of the connection assembly of the present invention;
图7为本实用新型的主视图;Fig. 7 is the front view of the utility model;
图8为本实用新型的左视图;Fig. 8 is a left view of the utility model;
图中:In the picture:
1、导轨;2、驱动装置;21、第一电机;22、第二电机;23、第一滑动小车;24、橡胶轮;3、支架组件;31、方框;32、连接柱;4、安装支架;41、安装架;42、三角支撑架;421、三角架;5、连接组件;51、连接板组;511、第一连接板;5110、滑槽;512、第二连接板;6、滑动机构;61、第二滑动小车;7、缆索;8、连接体。1. Guide rail; 2. Driving device; 21. First motor; 22. Second motor; 23. First sliding trolley; 24. Rubber wheel; 3. Bracket assembly; 31. Box; 32. Connecting column; 4. Mounting bracket; 41, mounting frame; 42, triangular support frame; 421, tripod; 5, connecting assembly; 51, connecting plate group; 511, the first connecting plate; 5110, chute; . Sliding mechanism; 61. The second sliding trolley; 7. Cable; 8. Connecting body.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本实用新型的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸。Wherein, the accompanying drawings are for illustrative purposes only, and represent only schematic diagrams, rather than actual drawings, and should not be construed as limitations on this patent; in order to better illustrate the embodiments of the present utility model, some parts of the accompanying drawings will be omitted , enlarged or reduced, and does not represent the size of the actual product.
参照图1至图2和图7至图8所示的总拼夹具中吊具升降机构,包括导轨1、驱动装置2、支架组件3、安装支架4、两个连接组件5和滑动机构6,所述导轨1的两端滑动设置在横向滑动的龙门吊上,所述驱动装置2和两个滑动机构6分别滑动安装在所述导轨1上,且驱动装置2位于两个滑动机构6中间,所述支架组件3的上端固定安装在两个滑动机构6的下端,两个连接组件5分别铰接在支架组件3的两侧,所述安装支架4固定在两个连接组件5的下端,且安装支架4和驱动装置2通过缆索7连接,通过将导轨1的两端滑动设置在可横向滑动的龙门吊上,使得导轨1可以做往复运动,同时可由控制器控制运动轨迹,本装置的其余部分均滑动设置在导轨1上,横向纵向均可滑动使得安装支架4能够抵达厂房内任意位置;Referring to Fig. 1 to Fig. 2 and Fig. 7 to Fig. 8, the spreader lifting mechanism in the assembly jig includes a
每个所述滑动机构6包括第二滑动小车61,所述第二滑动小车61滑动安装在导轨1上,第二滑动小车61的下端和位于上部的方框31固定连接,两个第二滑动小车61在第一滑动小车23的驱动下而运动,滑动机构6为本装置提供支撑的稳定性。Each of the
参照图3和图4所示的总拼夹具中吊具升降机构,所述驱动装置2包括第一电机21、第二电机22和第一滑动小车23,所述第一滑动小车23滑动安装在导轨1上,第一电机21固定在第一滑动小车23的一侧,且第一电机21的输出端通过橡胶轮24和导轨1连接,所述第二电机22固定连接在第一滑动小车23的下端,且第二电机22通过缆索7和安装支架4连接,驱动装置2为本装置的水平滑动和竖向吊装分别提供动力源,第一电机21带动橡胶轮24转动,因橡胶轮24和导轨1转动连接,因此第一电机21能够驱动第一滑动小车23在导轨1上滑动,使得本装置整体沿着导轨1滑动,第二电机22通过卷动缆索7能够将安装支架4吊起或放下;Referring to the hoisting mechanism of the spreader in the assembly fixture shown in Fig. 3 and Fig. 4, the
所述支架组件3包括两个方框31,两个方框31对应的四个拐角分别通过四个连接柱32固定连接,位于上部的方框31和两个滑动机构6固定连接,位于下部的方框31和两个连接组件5铰接,第二电机22位于上部的方框31中央,支架组件3的作用是为两个连接组件5提供铰接支点,具体实施时可根据需求将连接柱32置换成可伸缩形式或者气缸,以便能够调节支架组件3的高度进而配合吊装作业。The
参照图5所示的总拼夹具中吊具升降机构,所述安装支架4包括安装架41和三角支撑架42,两个连接组件5的下端分别铰接在所述安装架41的上端两侧,所述三角支撑架42包括两个三角架421,两个三角架421的底边呈90度设置,且两个三角架421的底边中部焊接连接,两个三角架421的顶角焊接连接,所述三角支撑架42通过五个连接体8和安装架41固定连接,缆索7的下端穿过三角支撑架42的顶端和底端中部,且缆索7的下端和安装架41固定连接。Referring to the hoisting mechanism in the assembly jig shown in Figure 5, the
参照图6所示的总拼夹具中吊具升降机构,每个所述连接组件5包括若干个连接板组51,若干个连接板组51竖向阵列式铰接,位于最上方的连接板组51的上端铰接在位于下部方框31的底端一侧,位于最下方的连接板组51的下端铰接在安装支架4的上端一侧;Referring to the lifting mechanism of the spreader in the assembly fixture shown in Figure 6, each of the
每个所述连接板组51包括第一连接板511和第二连接板512,所述第一连接板511的中部开设有滑槽5110,第二连接板512的中部铰接在滑槽5110内,连接组件5是由若干的第一连接板511和第二连接板512相互铰接而构成,连接组件5的作用是稳定工件在吊装、放置过程中的稳定性,使得安装支架4在吊装的过程中不发生转动,另外铰接的连接组件5能够为安装支架4提供缓冲以及保障,即当缆索7出险故障松动时,连接组件5能够使得安装支架4不会脱落,保护了吊装工件的同时也能避免生产事故的发生。Each connecting
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| CN202221745740.4U CN218025032U (en) | 2022-07-05 | 2022-07-05 | The lifting mechanism of the spreader in the assembly fixture |
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| CN202221745740.4U CN218025032U (en) | 2022-07-05 | 2022-07-05 | The lifting mechanism of the spreader in the assembly fixture |
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| CN202221745740.4U Expired - Fee Related CN218025032U (en) | 2022-07-05 | 2022-07-05 | The lifting mechanism of the spreader in the assembly fixture |
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