CN218017475U - A self-aligning device for grinding surface coating of piston rod - Google Patents
A self-aligning device for grinding surface coating of piston rod Download PDFInfo
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- 238000000034 method Methods 0.000 abstract description 17
- 238000009434 installation Methods 0.000 description 5
- 238000005488 sandblasting Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 229910000954 Medium-carbon steel Inorganic materials 0.000 description 1
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Abstract
本实用新型公开了一种用于活塞杆表面涂层磨削加工的调心装置,属于活塞杆磨削加工技术领域,包括:相对且间隔设置的两调心组件调心组件包括连接轴、调心芯棒及若干调节件;连接轴一端形成一供以与活塞杆端部可拆卸同轴插接的固定端,连接轴的另一端同轴开设有调节孔;若干调节件与若干连接孔一一对应且活动插接,以通过调节各调节件延伸至调节孔的深度,供若干调节件延伸至调节孔内的调节端之间形成位置可调的调心区域;调心芯棒一端与调节孔间隙配合且能够夹持于调心区域;本实用新型通过外加调心装置实现活塞杆磨削回转中心的调整,使用方便,尤其适用于活塞杆表面制备涂层后的磨削加工。
The utility model discloses a centering device used for grinding the surface coating of a piston rod, which belongs to the technical field of piston rod grinding and comprises: two centering components arranged oppositely and at intervals. The centering component includes a connecting shaft, an adjusting Mandrel and some adjusting parts; one end of the connecting shaft forms a fixed end for detachable coaxial insertion with the end of the piston rod, and the other end of the connecting shaft is coaxially provided with adjusting holes; several adjusting parts are connected with several connecting holes A corresponding and movable plug-in, to extend to the depth of the adjustment hole by adjusting each adjustment piece, to form an adjustable centering area between the adjustment ends of several adjustment pieces extending into the adjustment hole; one end of the self-aligning mandrel and the adjustment The hole gap fits and can be clamped in the centering area; the utility model realizes the adjustment of the center of rotation of the piston rod grinding by adding a centering device, which is convenient to use, and is especially suitable for the grinding process after the coating is prepared on the surface of the piston rod.
Description
技术领域technical field
本实用新型涉及活塞杆磨削加工技术领域,尤其是涉及一种用于活塞杆表面涂层磨削加工的调心装置。The utility model relates to the technical field of piston rod grinding, in particular to a centering device used for grinding the surface coating of a piston rod.
背景技术Background technique
活塞杆一般是支持活塞做功的连接部件,主要应用在油缸、汽缸运动执行部件中,是一个运动频繁、技术要求高的运动部件。为提高活塞杆的使用性能,一般对其表面热喷涂或镀覆耐磨耐腐蚀性能优异的金属或陶瓷涂层。The piston rod is generally a connecting part that supports the piston to do work. It is mainly used in oil cylinders and cylinder motion actuators. It is a moving part with frequent movements and high technical requirements. In order to improve the performance of the piston rod, its surface is generally thermally sprayed or plated with a metal or ceramic coating with excellent wear resistance and corrosion resistance.
为保证尺寸精度及表面粗糙度,需对涂层表面进行磨削加工。公开号为CN201832994U提供了一种加工版辊用车床,轴类零件的外圆磨削加工是以零件两端的中心孔或锥面为回转中心,磨床头架和尾架上的两个顶尖夹紧工件后,通过头架拨盘伸出的拨杆带动零件旋转实现外圆磨削加工。In order to ensure dimensional accuracy and surface roughness, the coating surface needs to be ground. The publication number is CN201832994U, which provides a lathe for processing plate rollers. The cylindrical grinding process of shaft parts is based on the center hole or tapered surface at both ends of the part as the center of rotation, and the two tops on the headstock and tailstock of the grinding machine are clamped. After the workpiece is finished, the part is rotated through the lever protruding from the dial of the head frame to realize the cylindrical grinding process.
活塞杆在涂层制备环节过程中,由于转运、涂层粘附等原因,其中心孔或锥面往往会产生一定程度的损伤,因此在外圆磨削加工前需重新加工中心孔或锥面。目前主要存在以下方面问题:1.增加了设备需求及工序;2.涂层表面为粗糙面,以此为基准校正中心孔难度大;3.再次加工中心孔会在一定程度上损伤破坏零件。因此,采用一种外加调心装置实现回转中心的调节,具有重要的实用价值。During the coating preparation process of the piston rod, due to transfer, coating adhesion and other reasons, the center hole or cone surface will often be damaged to a certain extent. Therefore, the center hole or cone surface needs to be reprocessed before cylindrical grinding. At present, there are mainly the following problems: 1. Increased equipment requirements and processes; 2. The surface of the coating is rough, and it is difficult to correct the center hole based on this; 3. Remachining the center hole will damage the parts to a certain extent. Therefore, it is of great practical value to use an external centering device to adjust the center of gyration.
实用新型内容Utility model content
本实用新型的目的在于克服上述技术不足,提出一种用于活塞杆表面涂层磨削加工的调心装置,可以实现轴类零件磨削加工前回转中心的调节,减少采用机加工方式修整零件中心孔或锥面的工序。The purpose of this utility model is to overcome the above-mentioned technical deficiencies, and propose a centering device for the grinding process of the surface coating of the piston rod, which can realize the adjustment of the center of rotation of the shaft parts before the grinding process, and reduce the use of machining methods to repair parts Process for center hole or taper.
为达到上述技术目的,本实用新型的技术方案提供一种用于活塞杆表面涂层磨削加工的调心装置,包括:In order to achieve the above technical purpose, the technical solution of the utility model provides a centering device for grinding the surface coating of the piston rod, including:
相对且间隔设置的两调心组件,两调心组件的相对端分别用于插接活塞杆的相对两端,两调心组件与相对端相背离的另一端用于分别抵接磨削加工设备的两安装端,以供两安装端能够带动两调心组件转动;Two self-aligning components are arranged oppositely and at intervals, the opposite ends of the two self-aligning components are respectively used to insert the opposite ends of the piston rod, and the other ends of the two self-aligning components are used to abut against the grinding processing equipment respectively The two mounting ends are used for the two mounting ends to drive the two self-aligning components to rotate;
调心组件包括连接轴、调心芯棒及若干调节件;The self-aligning components include connecting shafts, self-aligning mandrels and several adjustment parts;
连接轴一端形成一供以与活塞杆端部可拆卸同轴插接的固定端,连接轴的另一端同轴开设有调节孔,连接轴对应调节孔的外周面均匀开设有若干个均与调节孔连通的连接孔;One end of the connecting shaft forms a fixed end for detachable coaxial insertion with the end of the piston rod, the other end of the connecting shaft is coaxially provided with an adjustment hole, and the outer peripheral surface of the connection shaft corresponding to the adjustment hole is evenly provided with several adjustment holes. Connecting holes connected by holes;
若干调节件与若干连接孔一一对应且活动插接,以通过调节各调节件延伸至调节孔的深度,供若干调节件延伸至调节孔内的调节端之间形成位置可调的调心区域;A number of adjustment pieces correspond to a number of connecting holes one by one and are movably plugged in so as to extend to the depth of the adjustment holes by adjusting each adjustment piece, so that a number of adjustment pieces extend into the adjustment holes to form an adjustable centering area between the adjustment ends ;
调心芯棒一端与调节孔间隙配合且能够夹持于调心区域,调心芯棒的另一端突出于调节孔并形成一用于抵接安装端的夹紧面。One end of the self-aligning mandrel fits with the adjustment hole and can be clamped in the self-aligning area, and the other end of the self-aligning mandrel protrudes from the adjustment hole and forms a clamping surface for abutting against the installation end.
在一些实施例中,调节件优先采用螺栓,调节件设有四个。In some embodiments, the adjusting member preferably adopts bolts, and there are four adjusting members.
在一些实施例中,调节件螺帽端面设有角度刻度标尺,调节件牙型为细牙。In some embodiments, the end surface of the nut of the adjustment member is provided with an angle scale, and the tooth shape of the adjustment member is a fine thread.
在一些实施例中,调节件外表面螺纹连接有锁紧螺母,锁紧螺母靠近连接轴的一面为糙面,锁紧螺母内侧嵌设有尼龙圈。In some embodiments, a locking nut is threadedly connected to the outer surface of the adjusting member, the side of the locking nut close to the connecting shaft is rough, and a nylon ring is embedded inside the locking nut.
在一些实施例中,连接轴中部的横截面积大于固定端的横截面积。In some embodiments, the cross-sectional area of the middle part of the connecting shaft is larger than the cross-sectional area of the fixed end.
在一些实施例中,连接轴中部的外侧为外六方结构。In some embodiments, the outer side of the middle part of the connecting shaft is an outer hexagonal structure.
在一些实施例中,调心芯棒外径比调节孔孔径小1~1.5mm。In some embodiments, the outer diameter of the self-aligning mandrel is 1-1.5 mm smaller than the diameter of the adjusting hole.
在一些实施例中,固定端为外周面开设有外螺纹的圆柱体。In some embodiments, the fixed end is a cylinder with external threads on its outer peripheral surface.
在一些实施例中,调心芯棒设于调节孔一端的外圆面设有喷砂涂层。In some embodiments, the outer circular surface of the self-aligning mandrel disposed at one end of the adjustment hole is provided with a sandblasting coating.
在一些实施例中,调心芯棒的夹紧面一端设有中心孔。In some embodiments, one end of the clamping surface of the self-aligning mandrel is provided with a central hole.
与现有技术相比,本实用新型的有益效果包括:通过设置的连接轴、调心芯棒及调节件,连接轴的一端能够同零件同轴装配固定,在连接轴的径向方向设置的连接孔用于安装调节件,通过调节件来调整调心芯棒在调节孔中的位置,从而实现活塞杆在外圆磨削加工前回转中心的调整。本实用新型通过外加装置来实现活塞杆回转中心的调整,无需对工件原始中心孔或锥面进行修整,使用方便,尤其适用于活塞杆表面制备涂层后的外圆磨削加工。Compared with the prior art, the beneficial effects of the utility model include: through the provided connecting shaft, self-aligning mandrel and adjusting piece, one end of the connecting shaft can be coaxially assembled and fixed with the parts, and the radial direction of the connecting shaft is arranged The connecting hole is used for installing the adjustment piece, and the position of the self-aligning mandrel in the adjustment hole is adjusted through the adjustment piece, so as to realize the adjustment of the center of rotation of the piston rod before the cylindrical grinding process. The utility model realizes the adjustment of the center of rotation of the piston rod through an external device, without trimming the original center hole or cone surface of the workpiece, and is convenient to use, and is especially suitable for the cylindrical grinding process after the coating is prepared on the surface of the piston rod.
附图说明Description of drawings
图1是本实用新型用于活塞杆表面涂层磨削加工的调心装置一实施方式的调心组件正视剖面结构示意图;Fig. 1 is a front view sectional structure diagram of the centering assembly of an embodiment of the centering device used in the grinding process of the surface coating of the piston rod of the utility model;
图2是本实用新型用于活塞杆表面涂层磨削加工的调心装置一实施方式的调心组件正视面结构示意图;Fig. 2 is a schematic diagram of the front view of the centering assembly of an embodiment of the centering device used in the grinding process of the surface coating of the piston rod of the present invention;
图3是本实用新型用于活塞杆表面涂层磨削加工的调心装置一实施方式的调心组件正视面结构示意图。Fig. 3 is a schematic view of the front view of the centering assembly of an embodiment of the centering device for grinding the surface coating of the piston rod according to the present invention.
图中:1、连接轴;11、固定端;12、调节孔;13、连接孔;2、调心芯棒;21、夹紧面;22、中心孔;3、调节件;31、锁紧螺母;32、刻度标尺;4、顶尖。In the figure: 1, connecting shaft; 11, fixed end; 12, adjusting hole; 13, connecting hole; 2, self-aligning mandrel; 21, clamping surface; 22, center hole; 3, adjusting piece; 31, locking Nut; 32, scale ruler; 4, top.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1所示,本实用新型提供了一种用于活塞杆表面涂层磨削加工的调心装置,包括:As shown in Figure 1, the utility model provides a centering device for grinding the surface coating of the piston rod, including:
相对且间隔设置的两调心组件,两调心组件的相对端分别用于插接活塞杆的相对两端,两调心组件与相对端相背离的另一端用于分别抵接磨削加工设备的两安装端,以供两安装端能够带动两调心组件转动。Two self-aligning components are arranged oppositely and at intervals, the opposite ends of the two self-aligning components are respectively used to insert the opposite ends of the piston rod, and the other ends of the two self-aligning components are used to abut against the grinding processing equipment respectively The two mounting ends are used for the two mounting ends to drive the two self-aligning components to rotate.
调心组件包括连接轴1、调心芯棒2及若干调节件3。The self-aligning assembly includes a connecting shaft 1, a self-aligning
连接轴1一端形成一供以与活塞杆端部可拆卸同轴插接的固定端11,连接轴1的另一端同轴开设有调节孔12,连接轴1对应调节孔12的外周面均匀开设有若干个均与调节孔12连通的连接孔13。One end of the connecting shaft 1 forms a fixed
若干调节件3与若干连接孔13一一对应且活动插接,以通过调节各调节件3延伸至调节孔12的深度,供若干调节件3延伸至调节孔12内的调节端之间形成位置可调的调心区域。Several adjustment parts 3 correspond to several connecting
调心芯棒2一端与调节孔12间隙配合且能够夹持于调心区域,调心芯棒2的另一端突出于调节孔12并形成一用于抵接安装端的夹紧面21。One end of the self-aligning
本装置中,需加工活塞杆的特征为两端均设有能够与固定端11配合的内槽,内槽与活塞杆同轴,使用时,将两个连接轴1的固定端11分别连接在活塞杆两端的内槽中,与活塞杆同轴固定,调心芯棒2一端通过调节孔12与连接轴1相连,且调心组件与相对端相背离的另一端用于分别抵接磨削加工设备的两安装端,即调心芯棒2的另一端能够与磨床的安装端配合相连,使利用该调心装置能够实现对活塞杆两端的固定,最后,利用多个与连接轴1连接的调节件3,通过调整调节件3的延伸至调节孔12的深度,实现对调心区域的调节,能够调整连接轴1与调心芯棒2的相对位置,从而能够实现对待加工零件的回转中心的调整。In this device, the feature of the piston rod to be processed is that both ends are provided with an inner groove that can cooperate with the fixed
进一步的,磨床的安装端有两个,使用时,活塞杆的两端均连接上该调心装置,两个安装端能够分别将夹紧面21抵紧,从而利用活塞杆的两端的调心装置将活塞杆夹紧。Further, there are two mounting ends of the grinding machine. When in use, both ends of the piston rod are connected to the centering device, and the two mounting ends can press the
如图1所示,在一些实施例中,连接轴1中部的横截面积大于固定端11的横截面积,通过将连接轴1中部的横截面积大于固定端11的横截面积的设置,使连接轴1与活塞杆内槽配合时,连接轴1伸入至一定的距离后,活塞杆会抵至连接轴1的中部,从而实现对活塞杆横向位置的固定。As shown in FIG. 1 , in some embodiments, the cross-sectional area of the middle part of the connecting shaft 1 is larger than the cross-sectional area of the fixed
进一步的,调心芯棒2外径比调节孔12孔径小1~1.5mm,调心芯棒2与调节孔12的相对可移动空间较小,便于利用调节件3固定调心芯棒2,以便于对待加工零件的回转中心进行微调。Further, the outer diameter of the self-aligning
进一步的,调心芯棒2设于调节孔12一端的外圆面设有喷砂涂层,调心芯棒2的外圆面经喷砂处理,以增大调心芯棒2与调节件3之间的摩擦力,保证了对调心芯棒2调节前后的稳定性。Further, the outer circular surface of the self-aligning
如图1、图2所示,在一些实施例中,调节件3优先采用螺栓,调节件3设有四个,具体的,调节件3采用螺栓时,连接孔13为螺纹孔,四个调节件3分别布置于连接轴1外侧的四个方向并与连接孔13螺纹连接,使用时,首先旋动连接轴1上下两侧的调节件3,利用这两个调节件3旋入的距离控制调心芯棒2的上下位置,再旋动连接轴1左右两侧的调节件3,利用这两个调节件3旋入的距离控制调心芯棒2的左右位置,由于在使用时调心芯棒2时与磨床连接固定的,在活塞杆一端的中心需上调时,将调心芯棒2向下调节,反之向上调节,在活塞杆一端的中心需向左调节时,将调心芯棒2向右调节,反之向左调节,能够实现活塞杆在外圆磨削加工前回转中心的调整。As shown in Figure 1 and Figure 2, in some embodiments, bolts are preferred for the adjustment member 3, and four adjustment members 3 are provided. Specifically, when the adjustment member 3 uses bolts, the connecting
进一步的,调节件3还可采用塞块或者卡块,通过将塞块或卡块调节调心芯棒2的位置,并将塞块或者卡块固定,可实现对待加工零件的回转中心的调整Further, the adjusting part 3 can also adopt a block or a block, and by adjusting the block or block to adjust the position of the self-aligning
进一步的,调节件3螺帽端面设有角度刻度标尺32,调节件3牙型为细牙,通过将调节件3牙型为细牙的设置,能够减小调节件3旋入时对调心芯棒2的调节量,以提高调节精度,通过设置的角度刻度标尺32,本实施例中,调节件3转动一圈(即360°)时,调节件3进1mm,那么转动半圈就是0.5mm,四分之一圈就是0.25mm,依次类推,使利用角度刻度标尺32能够得出调节件3旋动的角度,以便于控制调节量,且控制精度高。Further, the end face of the nut of the adjusting part 3 is provided with an
进一步的,调节件3外表面螺纹连接有锁紧螺母31,锁紧螺母31靠近连接轴1的一面为糙面,锁紧螺母31内侧嵌设有尼龙圈,具体的,连接轴1外周与连接孔13对应的位置处设有平面,在锁紧螺母31拧紧时,锁紧螺母31的糙面抵触在连接轴1的平面上,锁紧螺母31与调节件3螺纹连接并将尼龙圈压紧,能够增加调节件3连接时的摩擦面积和摩擦力。Further, a
进一步的,调心芯棒2的夹紧面21一端设有中心孔22,具体的,磨床的安装端上设有顶尖4,中心孔22用以与顶尖4相连,以便于快速利用该调心装置实现对活塞杆的对心固定。Further, one end of the clamping
如图2所示,在一些实施例中,固定端11为外周面开设有外螺纹的圆柱体,使需加工活塞杆的特征为两侧均有内螺纹槽,固定端11能够与内螺纹槽螺纹配合,实现对活塞杆的同轴固定。As shown in Figure 2, in some embodiments, the
进一步的,连接轴1中部的外侧为外六方结构,通过将连接轴1中部的外侧为外六方结构的设置,在将连接轴1与活塞杆的内螺纹槽连接时,便于工作人员使用工具夹持外六方部位将连接轴1拧紧。Further, the outer side of the middle part of the connecting shaft 1 is an outer hexagonal structure. By setting the outer side of the middle part of the connecting shaft 1 as an outer hexagonal structure, when connecting the connecting shaft 1 with the internal thread groove of the piston rod, it is convenient for the staff to use the tool clip Hold the outer hexagonal part to tighten the connecting shaft 1.
如图3所示,进一步的,固定端11还可为能够与活塞杆的内槽契合并卡紧配合的多边形柱体,能够实现对活塞杆的同轴固定。As shown in FIG. 3 , further, the
进一步的,连接轴1、调心芯棒2、调节件3及锁紧螺母31为不锈钢或中碳钢加工而成。Further, the connecting shaft 1, the self-aligning
工作原理:首先将连接轴1与待加工活塞杆的内螺纹槽螺纹连接,使用工具夹持外六方部位并将连接轴1拧紧,随后将调心芯棒2装入连接轴1的调节孔12中,活塞杆两侧均采用此方式安装后,将零件装夹在外圆磨床上,装夹方式为采用磨床顶尖4夹持调心芯棒2的中心孔22,随后将锁紧螺母31与调节件3组合后,装入调节孔12径向的四个连接孔13中,采用百分表校正活塞杆外圆基准位置的跳动量,通过旋转四个调节件3来实现零件回转中心的调整,活塞杆校正完成后,拧紧锁紧螺母31,防止调节件3的松动。Working principle: first connect the connecting shaft 1 with the internal thread groove of the piston rod to be processed, use tools to clamp the outer hexagonal part and tighten the connecting shaft 1, and then install the self-aligning
本实用新型通过设置的连接轴1、调心芯棒2及调节件3,连接轴1的一端能够同零件同轴装配固定,在连接轴1的径向方向设置的连接孔13用于安装调节件3,通过调节件3来调整调心芯棒2在调节孔12中的位置,从而实现活塞杆在外圆磨削加工前回转中心的调整。本实用新型通过外加装置来实现活塞杆回转中心的调整,无需对工件原始中心孔22或锥面进行修整,使用方便,尤其适用于活塞杆表面制备涂层后的外圆磨削加工。The utility model is provided with the connecting shaft 1, the self-aligning
以上所述本实用新型的具体实施方式,并不构成对本实用新型保护范围的限定。任何根据本实用新型的技术构思所做出的各种其他相应的改变与变形,均应包含在本实用新型权利要求的保护范围内。The specific embodiments of the utility model described above do not constitute a limitation to the protection scope of the utility model. Any other corresponding changes and deformations made according to the technical concept of the utility model shall be included in the protection scope of the claims of the utility model.
Claims (10)
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| CN202221770630.3U CN218017475U (en) | 2022-07-08 | 2022-07-08 | A self-aligning device for grinding surface coating of piston rod |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118875892A (en) * | 2024-08-14 | 2024-11-01 | 江麓机电集团有限公司 | A method and auxiliary tool for grinding the top hole of shaft parts on a common drilling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118875892A (en) * | 2024-08-14 | 2024-11-01 | 江麓机电集团有限公司 | A method and auxiliary tool for grinding the top hole of shaft parts on a common drilling machine |
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Address after: Two road 430030 in Hubei province in Qiaokou District of Wuhan city Baofeng No. 126 Patentee after: Wuhan Material Protection Research Institute Co., Ltd. of China National Machinery Engineering Corp. Address before: Two road 430030 in Hubei province in Qiaokou District of Wuhan city Baofeng No. 126 Patentee before: WUHAN RESEARCH INSTITUTE OF MATERIALS PROTECTION Co.,Ltd. |
