CN218005497U - DC head welding device - Google Patents
DC head welding device Download PDFInfo
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- CN218005497U CN218005497U CN202220860899.4U CN202220860899U CN218005497U CN 218005497 U CN218005497 U CN 218005497U CN 202220860899 U CN202220860899 U CN 202220860899U CN 218005497 U CN218005497 U CN 218005497U
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Abstract
A DC-head welding device for welding a DC-head to a wire in a parallel or an angular manner, comprising: the wire clamping device comprises a wire, a DC head, a support frame, a welding mechanism, a clamping moving rotating mechanism and a wire clamping mechanism, wherein the welding mechanism, the clamping moving rotating mechanism and the wire clamping mechanism are fixed on the support frame; according to the welding process, the DC head and the long wire core of the wire are welded, then the welding process enters the DC head elbow welding device, the wire is clamped by the wire clamping mechanism, then the clamping moving rotating mechanism moves to the clamping position, then the DC head is clamped and fixed, or the clamped DC head can rotate to a certain angle, then the welding mechanism enables the short wire core to lean against the DC head to be welded, so that the welding process that the DC head and the wire core are parallel or form a certain angle is achieved, the production efficiency and the reliability are greatly improved, and the cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of the first welding of DC, especially, relate to a first welding set of DC.
Background
The connector between the electronic product connected with the power adapter and powered by the power adapter is called a DC head, because the output of the power adapter is DC direct current, the DC connector is called the DC head, three position modes of the existing DC head and wire are provided for meeting different use requirements, one mode is that the DC head and the wire are arranged in parallel, the other mode is that the DC head and the wire are arranged in vertical, the other mode is that the DC head and the wire are arranged in other angles, the connection process of the DC head and the wire is complex, and the existing welding device for the shielding wire of the DC head (domestic application number: 202120966585.8) can not realize the compatibility of the parallel welding mode, the vertical welding mode or the other angle welding modes at the same time, so that the efficiency is low and the cost is high.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of this application is to provide a DC head welding set, aim at improving DC head welded efficiency, reduction in production cost to it is parallel or be certain angle welding to realize DC head and wire rod.
In order to achieve the purpose, the technical scheme adopted by the application is as follows: provided is a DC head welding device for welding a DC head to a wire in a parallel or an angle manner, comprising: the wire rod, the DC head, the support frame, be fixed in press from both sides on the support frame and get removal rotary mechanism, welding mechanism, thread clamping mechanism, welding mechanism is located thread clamping mechanism top, thread clamping mechanism is located press from both sides and get and remove the rotary mechanism top, thread clamping mechanism is used for pressing from both sides the wire rod makes it fixed, press from both sides and get removal rotary mechanism and be used for moving to press from both sides and get the position clamp and get the DC head makes it fixed, or can be with pressing from both sides the DC head of getting rotatory certain angle, welding mechanism is used for welding the DC head.
One end of the wire is exposed with a long wire core and a short wire core, one side of the DC head is welded with the long wire core, and the end part of the short wire core is an exposed wire.
The gripping moving and rotating mechanism includes: the device comprises a first guide rail, a first sliding block, a first air cylinder cushion block, a first air cylinder connecting block, a first mounting plate, a second air cylinder connecting block, a second guide rail, a second sliding block, a second mounting plate, a rotary fixing bottom plate, a third air cylinder fixing connecting shaft, a third air cylinder connecting block, a third air cylinder movable connecting shaft, a third air cylinder movable rocker, a rotary main shaft, a rotary shaft mounting vertical plate, a rotary lower limiting plate, a rotary upper limiting plate, a rotary driving block, a rotary connecting block, a fourth air cylinder, a rotary upper clamp and a rotary lower clamp;
the first guide rail is slidably connected with the first sliding block, the first air cylinder is fixedly connected with the first air cylinder cushion block, the first air cylinder output end is fixedly connected with the first air cylinder connecting block, the first air cylinder connecting block is detachably arranged on the first mounting plate, the first sliding block is fixedly connected with the first mounting plate, the second air cylinder connecting block is fixed on the second air cylinder output end, the second guide rail is fixedly connected with the first mounting plate, the second sliding block is slidably connected with the second guide rail, the second sliding block is fixedly connected with the second mounting plate, the second air cylinder connecting block is detachably arranged on the second mounting plate, the rotary fixing bottom plate, the third air cylinder fixing connecting shaft and the second mounting plate are fixedly connected on the second mounting plate, one end of the third air cylinder is rotatably connected with the third air cylinder fixed connecting shaft, the third air cylinder connecting block is fixed at the output end of the third air cylinder, the third air cylinder movable connecting shaft is rotatably connected with the third air cylinder connecting block, the third air cylinder movable connecting shaft is fixedly connected with the third air cylinder movable rocker, the third air cylinder movable rocker is fixedly connected with one end of the rotating main shaft at a certain angle, the rotating shaft mounting vertical plate is fixed on the rotating fixed bottom plate, the rotating upper limiting plate is fixed at one side of the rotating shaft mounting vertical plate, the rotating lower limiting plate is fixed at the other side of the rotating shaft mounting vertical plate, the rotating main shaft is rotatably connected with the rotating shaft mounting vertical plate, and the other end of the rotating main shaft is fixedly connected with the rotating driving block, the rotary connecting block is fixedly connected with the rotary driving block, the fourth air cylinder is fixedly connected with the rotary connecting block, the output end of the fourth air cylinder is fixedly provided with the rotary upper clamp and the rotary lower clamp, the fourth air cylinder is used for driving the rotary upper clamp and the rotary lower clamp, the clamping device comprises a first cylinder, a second cylinder, a third cylinder and a third cylinder, wherein the first cylinder and the second cylinder are used for finally realizing that the upper clamp and the lower clamp rotate to clamp the position of the DC head, and the third cylinder is used for finally realizing that the clamp is clamped well and the DC head rotates by a certain angle.
The welding mechanism includes: the welding installation base plate, a fifth cylinder installation plate, a fifth cylinder limiting plate, a fifth cylinder connector, a fifth cylinder connecting block, a third guide rail, a third slide block, a welding left-right moving installation plate, a sixth cylinder connector, a welding up-down moving installation plate, a fourth guide rail, a fourth slide block, an electric soldering iron connecting plate, an electric soldering iron fixing plate, a tin guide plate, a guide pipe, a soldering tin bar and an electric soldering iron;
the welding installation bottom plate is fixedly connected with the fifth cylinder installation plate, the fifth cylinder limiting plate is fixedly connected with the welding installation bottom plate, the fifth cylinder output end is provided with a fifth cylinder connector, the fifth cylinder connecting block is fixedly connected with the welding left-right moving installation plate, the third guide rail is fixedly connected with the welding installation bottom plate, the third slider is slidably connected with the third guide rail, the third slider is fixedly connected with the welding left-right moving installation plate, the sixth cylinder installation plate is fixedly connected with the welding left-right moving installation plate, the sixth cylinder is fixedly connected with the sixth cylinder installation plate, and the sixth cylinder output end is provided with a sixth cylinder connector, the sixth cylinder connector is fixedly connected with the welding up-and-down moving mounting plate, the fourth guide rail is fixedly connected with the welding left-and-right moving mounting plate, the fourth slider is slidably connected with the fourth guide rail, the fourth slider is fixedly connected with the welding up-and-down moving mounting plate, the electric soldering iron connecting plate is fixedly connected with the welding up-and-down moving mounting plate, the electric soldering iron fixing plate is fixedly connected with the electric soldering iron connecting plate, the tin guide plate is fixedly connected with the electric soldering iron fixing plate, the guide pipe is fixedly connected with the tin guide plate, a soldering tin bar is arranged in the guide pipe through a through hole, the electric soldering iron is fixedly connected with the electric soldering iron fixing plate, the fifth cylinder is used for finally realizing the left-and-right movement of the soldering tin bar and the electric soldering iron, thereby realizing the soldering of the electric soldering iron and the soldering tin bar close to the short wire core and leaning against the DC head together to realize the welding, and the sixth cylinder is used for finally realizing the up-and-down movement of the soldering tin bar and the electric soldering iron.
The thread tension mechanism comprises: the wire clamping mechanism comprises a wire clamping mechanism fixing plate, a wire clamping cylinder, a left wire clamping block and a right wire clamping block, wherein the wire clamping cylinder is fixedly connected with the wire clamping mechanism fixing plate, the output end of the wire clamping cylinder is respectively fixed with the left wire clamping block and the right wire clamping block, and the wire clamping mechanism is used for clamping a wire.
The support frame includes: the clamping mechanism comprises a supporting installation base plate, a supporting installation vertical plate, a clamping mechanism installation plate and a clamping moving rotating mechanism limiting plate, wherein the supporting installation base plate is fixedly connected with the supporting installation vertical plate, the clamping moving rotating mechanism limiting plate is fixedly connected with the supporting installation base plate, and the clamping mechanism installation plate is fixedly connected with the supporting installation vertical plate.
The center point of the position to be welded of the DC head is coincident with the rotation axis of the rotating main shaft.
The first guide rail of the clamping moving rotating mechanism is fixedly connected with the supporting installation base plate of the support frame, the first cylinder cushion block of the clamping moving rotating mechanism is fixedly connected with the supporting installation base plate of the support frame, the wire clamping mechanism fixing plate of the wire clamping mechanism is fixedly connected with the wire clamping mechanism installation plate, and the welding installation base plate is fixedly connected with the supporting installation vertical plate.
A DC head elbow welding device is characterized in that welding of a DC head and a long wire core of a wire is completed firstly, the axis of the DC head is parallel to the axis of the wire at the moment, then the wire enters the DC head elbow welding device, then the wire is clamped by a wire clamping mechanism, then the clamping moving rotating mechanism moves to a clamping position, then the DC head is clamped and fixed, or the DC head can rotate for a certain angle, then the welding mechanism descends, then an electric iron and a soldering tin bar of the welding mechanism move leftwards and push the short wire core to lean against the DC head to achieve welding, the welding mechanism resets after welding is completed, the clamping moving rotating mechanism resets, and the wire clamping mechanism resets.
The beneficial effect of this application lies in: according to the welding process, the DC head and the long wire core of the wire are welded, the axis of the DC head is parallel to the axis of the wire at the moment, then the wire enters the DC head elbow welding device, the wire is clamped by the wire clamping mechanism, then the clamping moving rotating mechanism moves to the clamping position, then the DC head is clamped and fixed, or the clamped DC head can rotate for a certain angle, then an electric iron of the welding mechanism and the soldering tin bar move leftwards and push the short wire core to lean against the DC head to realize welding, so that the welding process that the DC head and the wire core are parallel or form a certain angle is realized, the production efficiency and reliability are greatly improved, and the cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
FIG. 1 is a perspective view of an apparatus provided by an embodiment of the present application;
FIG. 2 is an exploded view of an apparatus provided by an embodiment of the present application;
FIG. 3 is a perspective view of the wire and the DC head of the embodiment of the present application in a state before rotation;
fig. 4 is a perspective view of a gripping and moving rotating mechanism according to an embodiment of the present application;
fig. 5 is an exploded view of the gripping and moving rotating mechanism according to the embodiment of the present application;
FIG. 6 is a perspective view of a welding mechanism according to an embodiment of the present application;
FIG. 7 is an exploded view of a welding mechanism according to an embodiment of the present application;
FIG. 8 is an exploded view of the wire clamping mechanism of the embodiment of the present application;
FIG. 9 is a perspective view of a support mechanism according to an embodiment of the present application;
fig. 10 is a perspective view of the connection line and the DC head according to the embodiment of the present application in a state after rotation.
Wherein, in the figures, the respective reference numerals:
the wire rod A, the DC head B, the long wire core x1, the short wire core x2, the support frame 1, the clamping moving rotating mechanism 2, the welding mechanism 3, the wire clamping mechanism 4, the first guide rail 201, the first slide block 202, the first air cylinder 203, the first air cylinder cushion block 204, the first air cylinder connecting block 205, the first mounting plate 206, the second air cylinder 207, the second air cylinder connecting block 208, the second guide rail 209, the second slide block 210, the second mounting plate 211, the rotary fixed bottom plate 212, the third air cylinder fixed connecting shaft 213, the third air cylinder 214, the third air cylinder connecting block 215, the third air cylinder movable connecting shaft 216, the third air cylinder movable rocker 217, the rotary spindle 218, the rotary shaft mounting upright plate 219, the rotary lower limiting plate 220, the rotary upper limiting plate 221, the rotary driving block 222, the rotary connecting block 223, the fourth air cylinder 224, the rotary upper clamp 225, the rotary upper clamp the device comprises a rotary lower clamp 226, a welding installation base plate 301, a fifth air cylinder installation plate 302, a fifth air cylinder 303, a fifth air cylinder limiting plate 304, a fifth air cylinder connector 305, a fifth air cylinder connecting block 306, a third guide rail 307, a third slider 308, a welding left-right moving installation plate 309, a sixth air cylinder installation plate 310, a sixth air cylinder 311, a sixth air cylinder connector 312, a welding up-down moving installation plate 313, a fourth guide rail 314, a fourth slider 315, an electric iron connecting plate 316, an electric iron fixing plate 317, a tin guide plate 318, a guide pipe 319, a soldering tin bar 320, an electric iron 321, a wire clamping mechanism fixing plate 401, a wire clamping air cylinder 402, a left wire clamping block 403, a right wire clamping block 404, a support installation base plate 101, a support installation base plate 102, a wire clamping mechanism installation plate 103 and a clamping moving rotating mechanism limiting plate 104.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 to 10, an embodiment of the present invention provides a DC head welding apparatus for welding a DC head B to a wire a in a parallel or an angle manner, including: the wire rod A, the DC head B, the support frame 1, the clamping moving rotating mechanism 2 fixed on the support frame 1, the welding mechanism 3 and the wire clamping mechanism 4, the welding mechanism 3 is located above the wire clamping mechanism 4, the wire clamping mechanism 4 is located above the clamping moving rotating mechanism 2, the wire clamping mechanism 4 is used for clamping the wire rod A to enable the wire rod A to be fixed, the clamping moving rotating mechanism 2 is used for moving to the clamping position to clamp the DC head B to enable the DC head B to be fixed, if the DC head B and the wire rod A have other angle requirements, the clamping moving rotating mechanism 2 can rotate the clamped DC head B by a certain angle, and the welding mechanism 3 is used for welding the DC head B.
One end of the wire A is exposed with a long wire core X1 and a short wire core X2, one side of the DC head B is welded with the long wire core X1, and the end part of the short wire core X2 is an exposed wire.
The gripping moving and rotating mechanism 2 includes: a first guide rail 201, a first slider 202, a first cylinder 203, a first cylinder cushion block 204, a first cylinder connecting block 205, a first mounting plate 206, a second cylinder 207, a second cylinder connecting block 208, a second guide rail 209, a second slider 210, a second mounting plate 211, a rotary fixed bottom plate 212, a third cylinder fixed connecting shaft 213, a third cylinder 214, a third cylinder connecting block 215, a third cylinder movable connecting shaft 216, a third cylinder movable rocker 217, a rotary spindle 218, a rotary shaft mounting vertical plate 219, a rotary lower limiting plate 220, a rotary upper limiting plate 221, a rotary driving block 222, a rotary connecting block 223, a fourth cylinder 224, a rotary upper clamp 225 and a rotary lower clamp 226;
the first guide rail 201 is connected with the first slide block 202 in a sliding way, the first air cylinder 203 is fixedly connected with the first air cylinder cushion block 204, the output end of the first air cylinder 203 is fixedly connected with the first air cylinder connecting block 205, the first air cylinder connecting block 205 is detachably arranged on the first mounting plate 206, the first slide block 202 is fixedly connected with the first mounting plate 206, the second air cylinder 207 is fixedly connected with the first mounting plate 206, the second air cylinder connecting block 208 is fixed on the output end of the second air cylinder 207, the second guide rail 209 is fixedly connected with the first mounting plate 206, the second slide block 210 is slidably connected with the second guide rail 209, the second slide block 210 is fixedly connected with the second mounting plate 211, the second air cylinder connecting block 208 is detachably arranged on the second mounting plate 211, the rotary fixing bottom plate 212 is fixed on the second mounting plate 211, the third air cylinder fixing connecting shaft 213 is fixedly connected with the second mounting plate 211, one end of the third air cylinder 214 is rotatably connected with the third air cylinder fixing connecting shaft 213, a third cylinder connecting block 215 is fixed at the output end of a third cylinder 214, a third cylinder movable connecting shaft 216 is rotatably connected with the third cylinder connecting block 215, the third cylinder movable connecting shaft 216 is fixedly connected with a third cylinder movable rocker 217, the third cylinder movable rocker 217 is fixedly connected with one end of a rotating main shaft 218 at a certain angle, the rotating shaft mounting vertical plate 219 is fixed on the rotating fixed bottom plate 212, a rotating upper limiting plate 221 is fixed at one side of the rotating shaft mounting vertical plate 219, a rotating lower limiting plate 220 is fixed at the other side of the rotating shaft mounting vertical plate 219, the rotating main shaft 218 is rotatably connected with the rotating shaft mounting vertical plate 219, the other end of the rotating main shaft 218 is fixedly connected with a rotating driving block 222, the rotating connecting block 223 is fixedly connected with the rotating driving block 222, a fourth cylinder 224 is fixedly connected with the rotating connecting block 223, and the output end of the fourth cylinder 224 is fixed with a rotating upper clamp 225 and a rotating lower clamp 226, the fourth cylinder 224 is used for driving the rotary upper clamp 225 and the rotary lower clamp 226 to clamp the DC head B, the first cylinder 203 and the second cylinder 207 are used for finally moving the rotary upper clamp 225 and the rotary lower clamp 226 to the position for clamping the DC head B, and the third cylinder 214 is used for finally rotating the clamped DC head B by a certain angle.
The welding mechanism 3 includes: the welding installation base plate 301, a fifth air cylinder installation plate 302, a fifth air cylinder 303, a fifth air cylinder limiting plate 304, a fifth air cylinder connector 305, a fifth air cylinder connecting block 306, a third guide rail 307, a third sliding block 308, a welding left-right moving installation plate 309, a sixth air cylinder installation plate 310, a sixth air cylinder 311, a sixth air cylinder connector 312, a welding up-down moving installation plate 313, a fourth guide rail 314, a fourth sliding block 315, an electric iron connecting plate 316, an electric iron fixing plate 317, a tin guide plate 318, a guide pipe 319, a soldering tin bar 320 and an electric iron 321;
the welding installation bottom plate 301 is fixedly connected with a fifth cylinder installation plate 302, a fifth cylinder 303 is fixedly connected with the fifth cylinder installation plate 302, a fifth cylinder limit plate 304 is fixedly connected with the welding installation bottom plate 301, the output end of the fifth cylinder 303 is provided with a fifth cylinder connector 305, a fifth cylinder connecting block 306 is fixedly connected with the fifth cylinder connector 305, the fifth cylinder connecting block 306 is fixedly connected with a welding left-right moving installation plate 309, a third guide rail 307 is fixedly connected with the welding installation bottom plate 301, a third slider 308 is slidably connected with the third guide rail 307, the third slider 308 is fixedly connected with the welding left-right moving installation plate 309, a sixth cylinder installation plate 310 is fixedly connected with the welding left-right moving installation plate 309, and a sixth cylinder 311 is fixedly connected with the sixth cylinder installation plate 310, a sixth air cylinder connector 312 is installed at the output end of a sixth air cylinder 311, the sixth air cylinder connector 312 is fixedly connected with a welding up-and-down moving mounting plate 313, a fourth guide rail 314 is fixedly connected with a welding left-and-right moving mounting plate 309, a fourth slider 315 is slidably connected with the fourth guide rail 314, the fourth slider 315 is fixedly connected with the welding up-and-down moving mounting plate 313, an electric iron connecting plate 316 is fixedly connected with the welding up-and-down moving mounting plate 313, an electric iron fixing plate 317 is fixedly connected with an electric iron connecting plate 316, a tin guide plate 318 is fixedly connected with an electric iron fixing plate 317, a guide pipe 319 is fixedly connected with the tin guide plate 318, a soldering tin bar 320 is arranged in the guide pipe 319 through a through hole, an electric iron 321 is fixedly connected with the electric iron fixing plate 317, and a fifth air cylinder 303 is used for finally realizing left-and right movement of the soldering tin bar 320 and the electric iron 321, therefore, the electric soldering iron 321 and the soldering tin bar 320 are close to the short wire core X2, the short wire core X2 is close to the DC head B together to realize soldering, and the sixth air cylinder 311 is used for finally realizing the up-and-down movement of the soldering tin bar 320 and the electric soldering iron 321.
The thread tension mechanism 4 includes: the wire clamping mechanism comprises a wire clamping mechanism fixing plate 401, a wire clamping cylinder 402, a left wire clamping block 403 and a right wire clamping block 404, wherein the wire clamping cylinder 402 is fixedly connected with the wire clamping mechanism fixing plate 401, the output end of the wire clamping cylinder 402 is respectively fixed with the left wire clamping block 403 and the right wire clamping block 404, and the wire clamping mechanism 4 is used for clamping a wire A.
The support frame 1 includes: the clamping mechanism comprises a supporting and mounting base plate 101, a supporting and mounting vertical plate 102, a clamping mechanism mounting plate 103 and a clamping and moving rotating mechanism limiting plate 104, wherein the supporting and mounting base plate 101 is fixedly connected with the supporting and mounting vertical plate 102, the clamping and moving rotating mechanism limiting plate 104 is fixedly connected with the supporting and mounting base plate 101, and the clamping mechanism mounting plate 103 is fixedly connected with the supporting and mounting vertical plate 102.
The center point of the position to be welded of the DC head B coincides with the rotation axis of the rotary spindle 218.
The first guide rail 201 of the clamping moving rotating mechanism 2 is fixedly connected with the supporting installation bottom plate 101 of the support frame 1, the first cylinder cushion block 204 of the clamping moving rotating mechanism 2 is fixedly connected with the supporting installation bottom plate 101 of the support frame 1, the wire clamping mechanism fixing plate 401 of the wire clamping mechanism 4 is fixedly connected with the wire clamping mechanism installation plate 103, and the welding installation bottom plate 301 is fixedly connected with the supporting installation vertical plate 102.
A DC head elbow welding method comprises the steps that firstly, a DC head B and a long wire core X1 of a wire A are welded, the axis of the DC head B is parallel to the axis of the wire A at the moment, then the wire A enters a DC head elbow welding device, then a wire clamping mechanism 4 clamps the wire A, then a clamping moving rotating mechanism 2 moves to a clamping position, then the DC head B is clamped and fixed, or the clamped DC head B can rotate for a certain angle, then a welding mechanism 3 descends, then an electric iron 321 and a soldering tin bar 320 of the welding mechanism 3 move leftwards and push a short wire core X2 to lean against the DC head B to realize welding, the welding mechanism 3 resets after welding is completed, the clamping moving rotating mechanism 2 resets, and the wire clamping mechanism 4 resets.
The working principle is as follows:
the welding process comprises the steps that firstly, the DC head is welded with a long wire core of a wire rod, the axis of the DC head is parallel to the axis of the wire rod at the moment, then the wire rod enters the DC head elbow welding device, the wire rod is clamped by the wire clamping mechanism, then the clamping moving rotating mechanism moves to the clamping position, and then the clamping moving rotating mechanism clamps the DC head to fix the DC head.
The welding device adopts the operation mode that the DC head and the long wire core of the wire rod are welded firstly, then the welding device enters the elbow welding device of the DC head, the clamping moving rotating mechanism clamps the DC head to be fixed actually, or the clamped DC head can rotate for a certain angle, and then the welding is carried out, so that the welding process that the DC head and the wire rod are parallel or form a certain angle is realized, the production efficiency is greatly improved, and the cost is reduced.
The above description is only a preferred embodiment of the present application and should not be taken as limiting the present application, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (8)
1. A DC head welding device for welding a DC head to a wire in a parallel or angled manner, comprising: the wire rod, DC head, support frame, be fixed in press from both sides on the support frame and get removal rotary mechanism, welding mechanism, thread clamping mechanism, welding mechanism is located thread clamping mechanism top, thread clamping mechanism is located press from both sides and get and remove the rotary mechanism top, thread clamping mechanism is used for pressing from both sides tightly the wire rod makes it fixed, press from both sides and get removal rotary mechanism and be used for moving to press from both sides and get the position clamp and get the DC head makes it fixed, or can be with pressing from both sides and get the DC head is rotatory certain angle, welding mechanism is used for welding the DC head.
2. The apparatus of claim 1, wherein one end of the wire is exposed to a long core and a short core, one side of the DC head is welded to the long core, and the end of the short core is exposed to a lead.
3. A DC head welding apparatus as claimed in claim 2, wherein said gripping moving and rotating mechanism comprises: the device comprises a first guide rail, a first sliding block, a first air cylinder cushion block, a first air cylinder connecting block, a first mounting plate, a second air cylinder connecting block, a second guide rail, a second sliding block, a second mounting plate, a rotary fixing bottom plate, a third air cylinder fixing connecting shaft, a third air cylinder connecting block, a third air cylinder movable connecting shaft, a third air cylinder movable rocker, a rotary main shaft, a rotary shaft mounting vertical plate, a rotary lower limiting plate, a rotary upper limiting plate, a rotary driving block, a rotary connecting block, a fourth air cylinder, a rotary upper clamp and a rotary lower clamp;
the first guide rail is connected with the first sliding block in a sliding way, the first air cylinder is fixedly connected with the first air cylinder cushion block, the first air cylinder output end is fixedly connected with the first air cylinder connecting block, the first air cylinder connecting block is detachably arranged on the first mounting plate, the first sliding block is fixedly connected with the first mounting plate, the second air cylinder connecting block is fixed at the second air cylinder output end, the second guide rail is fixedly connected with the first mounting plate, the second sliding block is connected with the second guide rail in a sliding way, the second sliding block is fixedly connected with the second mounting plate, the second air cylinder connecting block is detachably arranged on the second mounting plate, the rotary fixing bottom plate is fixed on the second mounting plate, and the third air cylinder fixing connecting shaft is fixedly connected with the second mounting plate, one end of the third air cylinder is rotatably connected with the third air cylinder fixed connecting shaft, the third air cylinder connecting block is fixed at the output end of the third air cylinder, the third air cylinder movable connecting shaft is rotatably connected with the third air cylinder connecting block, the third air cylinder movable connecting shaft is fixedly connected with the third air cylinder movable rocker, the third air cylinder movable rocker is fixedly connected with one end of the rotating main shaft at a certain angle, the rotating shaft mounting vertical plate is fixed on the rotating fixed bottom plate, the rotating upper limiting plate is fixed at one side of the rotating shaft mounting vertical plate, the rotating lower limiting plate is fixed at the other side of the rotating shaft mounting vertical plate, the rotating main shaft is rotatably connected with the rotating shaft mounting vertical plate, and the other end of the rotating main shaft is fixedly connected with the rotating driving block, the utility model discloses a DC head clamping device, including a rotary connecting block, a fourth cylinder output, a first cylinder and a second cylinder, the rotary connecting block with rotary driving block fixed connection, the fourth cylinder with rotary connecting block fixed connection, the fourth cylinder output is fixed with rotatory top clamp and rotatory lower clamp, the fourth cylinder is used for the drive rotatory top clamp and rotatory lower clamp is pressed from both sides and is got the DC head, first cylinder and the second cylinder be used for finally realizing will rotatory top clamp and rotatory lower clamp remove to press from both sides the position of getting the DC head, the third cylinder is used for finally realizing pressing from both sides and gets good the rotatory certain angle of DC head.
4. A DC head welding apparatus as defined in claim 3, wherein said welding mechanism comprises: the welding installation base plate, a fifth cylinder installation plate, a fifth cylinder limiting plate, a fifth cylinder connector, a fifth cylinder connecting block, a third guide rail, a third slide block, a welding left-right moving installation plate, a sixth cylinder connector, a welding up-down moving installation plate, a fourth guide rail, a fourth slide block, an electric soldering iron connecting plate, an electric soldering iron fixing plate, a tin guide plate, a guide pipe, a soldering tin bar and an electric soldering iron;
the welding installation base plate is fixedly connected with the fifth cylinder installation plate, the fifth cylinder limiting plate is fixedly connected with the welding installation base plate, a fifth cylinder connector is installed at the output end of the fifth cylinder, a fifth cylinder connecting block is fixedly connected with the fifth cylinder connector, the fifth cylinder connecting block is fixedly connected with the welding left-right moving installation plate, a third guide rail is fixedly connected with the welding installation base plate, a third slider is slidably connected with the third guide rail, the third slider is fixedly connected with the welding left-right moving installation plate, the sixth cylinder installation plate is fixedly connected with the welding left-right moving installation plate, the sixth cylinder is fixedly connected with the sixth cylinder installation plate, and a sixth cylinder connector is installed at the output end of the sixth cylinder, the sixth cylinder connector is fixedly connected with the welding up-and-down moving mounting plate, the fourth guide rail is fixedly connected with the welding left-and-right moving mounting plate, the fourth slider is slidably connected with the fourth guide rail, the fourth slider is fixedly connected with the welding up-and-down moving mounting plate, the electric soldering iron connecting plate is fixedly connected with the welding up-and-down moving mounting plate, the electric soldering iron fixing plate is fixedly connected with the electric soldering iron connecting plate, the tin guide plate is fixedly connected with the electric soldering iron fixing plate, the guide pipe is fixedly connected with the tin guide plate, a soldering tin bar is arranged in the guide pipe through a through hole, the electric soldering iron is fixedly connected with the electric soldering iron fixing plate, the fifth cylinder is used for finally realizing the left-and-right movement of the soldering tin bar and the electric soldering iron, thereby realizing the soldering of the electric soldering iron and the soldering tin bar close to the short wire core and leaning against the DC head together to realize the welding, and the sixth air cylinder is used for finally realizing the up-and-down movement of the soldering tin bar and the electric soldering iron.
5. A DC head welding device according to claim 4, characterized in that said wire clamping mechanism comprises: the wire clamping mechanism comprises a wire clamping mechanism fixing plate, a wire clamping cylinder, a left wire clamping block and a right wire clamping block, wherein the wire clamping cylinder is fixedly connected with the wire clamping mechanism fixing plate, the output end of the wire clamping cylinder is respectively fixed with the left wire clamping block and the right wire clamping block, and the wire clamping mechanism is used for clamping a wire.
6. A DC head welding device according to claim 5, wherein said support frame comprises: the clamping mechanism comprises a supporting installation base plate, a supporting installation vertical plate, a clamping mechanism installation plate and a clamping moving rotating mechanism limiting plate, wherein the supporting installation base plate is fixedly connected with the supporting installation vertical plate, the clamping moving rotating mechanism limiting plate is fixedly connected with the supporting installation base plate, and the clamping mechanism installation plate is fixedly connected with the supporting installation vertical plate.
7. A DC head welding apparatus as defined in claim 3, wherein said DC head to be welded is positioned with its center point coincident with said rotational axis of said rotary spindle.
8. The welding device for the DC head as claimed in claim 6, wherein the first guiding rail of the clamping and moving rotating mechanism is fixedly connected to the supporting and mounting bottom plate of the supporting frame, the first cylinder block of the clamping and moving rotating mechanism is fixedly connected to the supporting and mounting bottom plate of the supporting frame, the clamping mechanism fixing plate of the clamping mechanism is fixedly connected to the clamping mechanism mounting plate, and the welding and mounting bottom plate is fixedly connected to the supporting and mounting vertical plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220860899.4U CN218005497U (en) | 2022-04-14 | 2022-04-14 | DC head welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220860899.4U CN218005497U (en) | 2022-04-14 | 2022-04-14 | DC head welding device |
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| Publication Number | Publication Date |
|---|---|
| CN218005497U true CN218005497U (en) | 2022-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220860899.4U Active CN218005497U (en) | 2022-04-14 | 2022-04-14 | DC head welding device |
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| Country | Link |
|---|---|
| CN (1) | CN218005497U (en) |
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2022
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