CN218003276U - Automatic strip detection equipment - Google Patents
Automatic strip detection equipment Download PDFInfo
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- CN218003276U CN218003276U CN202123245228.1U CN202123245228U CN218003276U CN 218003276 U CN218003276 U CN 218003276U CN 202123245228 U CN202123245228 U CN 202123245228U CN 218003276 U CN218003276 U CN 218003276U
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Abstract
The disclosure belongs to the technical field of nuclear power, and particularly relates to automatic strip detection equipment. In the automatic strip detection equipment, an industrial robot assembly, a carrying platform detection area, a plurality of strip boxes, a first image acquisition device and a second image acquisition device are arranged on a detection platform; the industrial robot assembly can take out the strip from each strip box under the control of the control device, place the strip in the carrier detection area, take the strip in the carrier detection area away and place the strip in the strip box; the first image acquisition equipment is used for acquiring a top view image of the strip in the platform deck detection area, and the second image acquisition equipment is used for acquiring a side view image of the strip side spring in the platform deck detection area. The automatic strip detection equipment improves the measurement efficiency, relieves the problem of low manual detection efficiency, avoids the occurrence of missed detection and false detection to the maximum extent, and plays an important role in controlling the product quality process.
Description
Technical Field
The utility model belongs to the technical field of the nuclear power, concretely relates to strip automated inspection equipment.
Background
In the related art, it is necessary to visually check whether a stripe has a defect at a low efficiency, and the result of the stripe inspection depends on manual experience, so that the result of the stripe inspection cannot be guaranteed, thereby seriously affecting the yield quality of the stripe.
SUMMERY OF THE UTILITY MODEL
To overcome the problems in the related art, an automatic strip detection device is provided.
According to an aspect of the embodiments of the present disclosure, there is provided a stripe automatic detection apparatus including: the system comprises a detection platform, an industrial robot assembly, a carrying platform detection area, a plurality of strip cassettes, a first image acquisition device, a second image acquisition device and a control device;
the industrial robot assembly, the carrying platform detection area, the plurality of strip boxes, the first image acquisition equipment and the second image acquisition equipment are arranged on the detection platform;
the industrial robot assembly can take out a strip from each strip box under the control of the control device, place the strip in the carrier detection area, take the strip in the carrier detection area away and place the strip in the strip box;
the first image acquisition device is used for acquiring a top view image of the strip in the detection area of the carrying platform, and the second image acquisition device is used for acquiring a side view image of the side spring of the strip in the detection area of the carrying platform.
In one possible implementation manner, the automatic stripe detection device further includes: the base, testing platform sets up on the base.
In a possible implementation manner, the base comprises an upper layer structure and a lower layer structure, the detection platform is arranged on the upper layer of the base, and the control device is arranged on the lower layer of the base.
In a possible implementation manner, a plurality of universal wheels are arranged at the bottom end of the base, and the height of each universal wheel can be adjusted.
In one possible implementation manner, the automatic stripe detection device further includes: the protective cover is covered above the detection platform;
the protective cover is provided with a feeding safety door, and the strip box can be placed or taken from the detection platform when the feeding safety door is opened;
and under the condition that the feeding safety door is closed, the detection platform is isolated from the external space by the protective cover.
In one possible implementation manner, the automatic stripe detection device further includes: an alarm device;
and under the condition that the feeding safety door is opened, the alarm device gives an alarm.
In one possible implementation manner, the automatic stripe detection device further includes: and the lighting device is arranged at the top of the inner side of the protective cover and used for providing illumination for the detection platform.
The beneficial effect of this disclosure lies in: in the automatic strip detection equipment, an industrial robot assembly, a carrying platform detection area, a plurality of strip boxes, a first image acquisition device and a second image acquisition device are arranged on a detection platform; the industrial robot assembly can take out the strip from each strip box under the control of the control device, place the strip in the detection area of the carrier, take the strip in the detection area of the carrier and place the strip in the strip box; the first image acquisition equipment is used for acquiring a top view image of the strip in the detection area of the carrying platform, and the second image acquisition equipment is used for acquiring a side view image of the side spring of the strip in the detection area of the carrying platform. The automatic strip detection equipment improves the measurement efficiency, relieves the problem of low manual detection efficiency, avoids the occurrence of missed detection and false detection to the maximum extent, and plays an important role in controlling the product quality process.
Drawings
FIG. 1 is a schematic diagram illustrating an automatic strip detection device according to an exemplary embodiment.
FIG. 2 is a schematic diagram illustrating an automatic strip detection device according to an exemplary embodiment.
Fig. 3 is a schematic diagram illustrating removal of a protective cover of an automatic strip detection apparatus according to an exemplary embodiment.
In the figure:
1. a base, 2 universal wheels, 3 an access door, 4 a protective cover, 5 a feeding safety door, 6 a visual display screen,
7. computer display, 8 touch screen, 9 buttons, 10 alarm device, 11 industrial robot assembly,
12. a lighting lamp, 13, an electric installation plate and components thereof, 14, a pneumatic system component,
15. a robot control cabinet, 16, an industrial personal computer, 17, a tape cassette, 19, a first image acquisition device,
20. a second image capture device, 21, a strap stage.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic diagram of an automatic strip detection apparatus shown in accordance with an exemplary embodiment; FIG. 2 is a schematic diagram of an automatic strip detection apparatus shown in accordance with an exemplary embodiment; figure 3 is a schematic diagram illustrating removal of a protective cover of an automated strip detection apparatus according to one exemplary embodiment,
the base 1 can be formed by welding square steel pipes, the front and the back of the base are provided with access doors 3, and the bottom of the base is fixed with four heavy-load universal wheels 2. The base 1 is mainly used for mounting and bearing all equipment and provides a mounting base for all equipment; the universal wheel 2 is used for moving, leveling and supporting the equipment;
the protective cover 4 is mainly formed by welding a square steel pipe and channel steel, the welding is stable and reliable, and the channel steel is welded on the top surface inside the protective cover 4. The material loading emergency exit 5 has been opened to upper portion support front side, and the transparent window of left and right sides installation makes things convenient for manual observation, wholly through the firm base 1 that is fixed in of bolt on. The upper portion position of the front side of the protective cover 4 is provided with a visual display screen 6, a computer display 7, a touch screen 8, a button 9 and the like, so that manual real-time operation and observation are facilitated.
The illuminating lamp 12 is arranged on the top surface inside the equipment, so that the lighting inside the equipment is convenient.
The electric installation board and the components 13, the pneumatic system assembly 14, the robot control cabinet 15 and the industrial personal computer 16 are all installed inside the base 1 frame, so that the equipment can be controlled and maintained conveniently.
The tape cassette 17 is disposed on the testing platform and can be used for storing and loading/unloading the tape.
The strip carrier detection position 21 is used for positioning, supporting and clamping during strip detection, and has two detection positions.
The strip detection equipment is mainly used for independently detecting the appearance quality of a strip, can safely and quickly detect defects such as scratches, oxidation color, splash, spring welding point deviation and the like on the strip, can detect the height of a spring and the like, can visually mark whether the strip is qualified or not on an image in a display through a software system, and can display the position of the defect. The main functions of the modules can be summarized from the following aspects:
mechanical system and electrical system modules: the strip detection process realizes automatic feeding and discharging of the strip in the detection area and automatic strip overturning through 6 shafts of the industrial robot, and the manual operation can be realized only by feeding and discharging in batches by taking the storage disc as a unit.
A vision system module: the vision system can convert signals such as images acquired in the strip detection process into data which can be identified and analyzed by the industrial personal computer, and all the data are stored in the database.
The strip detection equipment improves the measurement efficiency, relieves the problem of low manual detection efficiency, avoids the occurrence of missed detection and false detection to the maximum extent, and plays an important role in controlling the product quality process.
The detection workflow of the strip detection equipment is as follows:
a worker places a plurality of strip cassettes to be detected on a positioning tool carrying platform respectively, closes a protective door and presses a start button;
the industrial robot assembly automatically grabs the strip from the strip box and sends the strip to the detection positions of the bearing platforms, and the two strip boxes grab in sequence;
sequentially aiming at each carrying platform detection position, after the control device controls the module to move the bar-shaped light source to align to one end of each carrying platform detection position, the control device controls the module to move the bar-shaped light source for a preset distance, and controls the first image acquisition equipment to take a picture once until the image acquisition of the upward first surface of the strip on the carrying platform detection position is finished;
after the image acquisition of the first surface of the strip of each platform detection position is finished, the control device controls the industrial robot assembly to turn over the strip on each platform detection position, so that the second surface of the strip of each platform detection position, which faces downwards, faces upwards, and after the control device control module moves the strip light source to align at one end of each platform detection position, the control device control module moves the strip light source for a preset distance, and controls the first image acquisition equipment to take a picture once until the image acquisition of the second surface of the strip, which faces upwards, on the platform detection position is finished;
the control device controls the second image acquisition equipment to photograph while controlling the first image acquisition equipment to photograph each time.
The industrial robot assembly discharges the detected strip into the original strip reel.
Having described embodiments of the present disclosure, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terms used herein were chosen in order to best explain the principles of the embodiments, the practical application, or technical improvements to the techniques in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
Claims (7)
1. An automatic strip detection device, characterized in that it comprises: the system comprises a detection platform, an industrial robot assembly, a carrying platform detection area, a plurality of strip cassettes, a first image acquisition device, a second image acquisition device and a control device;
the industrial robot assembly, the carrying platform detection area, the plurality of strip boxes, the first image acquisition equipment and the second image acquisition equipment are arranged on the detection platform;
the industrial robot assembly can take out a strip from each strip box under the control of the control device, place the strip in the platform detection area, take the strip in the platform detection area away and place the strip in the strip box;
the first image acquisition device is used for acquiring a top view image of the strip in the detection area of the carrying platform, and the second image acquisition device is used for acquiring a side view image of the side spring of the strip in the detection area of the carrying platform.
2. The automatic strip detection apparatus according to claim 1, further comprising: the base, testing platform sets up on the base.
3. The automatic strip detection equipment according to claim 2, wherein the base comprises an upper layer and a lower layer, the detection platform is arranged on the upper layer of the base, and the control device is arranged on the lower layer of the base.
4. The automatic strip detection device according to claim 2, wherein a plurality of universal wheels are arranged at the bottom end of the base, and each universal wheel can adjust the height.
5. The automatic strip detection apparatus according to claim 1, further comprising: the protective cover is covered above the detection platform;
the protective cover is provided with a feeding safety door, and the strip box can be placed or taken from the detection platform when the feeding safety door is opened;
and under the condition that the feeding safety door is closed, the detection platform is isolated from the external space by the protective cover.
6. The automatic strip detection apparatus according to claim 5, further comprising: an alarm device;
and under the condition that the feeding safety door is opened, the alarm device gives an alarm.
7. The automatic strip detection apparatus according to claim 5, further comprising: and the lighting device is arranged at the top of the inner side of the protective cover and used for providing illumination for the detection platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123245228.1U CN218003276U (en) | 2021-12-22 | 2021-12-22 | Automatic strip detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123245228.1U CN218003276U (en) | 2021-12-22 | 2021-12-22 | Automatic strip detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218003276U true CN218003276U (en) | 2022-12-09 |
Family
ID=84286651
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123245228.1U Active CN218003276U (en) | 2021-12-22 | 2021-12-22 | Automatic strip detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218003276U (en) |
-
2021
- 2021-12-22 CN CN202123245228.1U patent/CN218003276U/en active Active
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