CN217986556U - Automatic steam system of tealeaves - Google Patents
Automatic steam system of tealeaves Download PDFInfo
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- CN217986556U CN217986556U CN202222085658.XU CN202222085658U CN217986556U CN 217986556 U CN217986556 U CN 217986556U CN 202222085658 U CN202222085658 U CN 202222085658U CN 217986556 U CN217986556 U CN 217986556U
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Abstract
A steam system for tea automation is a system on tea automation equipment, which is composed of a steam jet device, a steam generator and a water supply device, wherein the water pump of the water supply device delivers the water in a water tank to the tank body of the steam generator through a water pipe, and a heating rod in the steam generator heats and vaporizes the water in the tank body, and then delivers the hot steam to the steam jet device through a pipeline, and the hot steam is jetted to tea leaves through a jet mechanism, so that the tea leaves are softened.
Description
Technical Field
The utility model relates to a tea-making equipment field specifically is an automatic steam system of tealeaves.
Background
The traditional tea ball or tea cake is usually made by traditional handwork, i.e. the rolled tea is put into a ball-shaped former, then heated, dried and formed, and then demoulded and taken out. The process has the problems of large amount, low production efficiency, long time consumption, high working strength and high labor cost, and a large amount of tea is directly contacted by hands, so that the sanitation is difficult to ensure. Although a mechanical forming machine is also adopted in recent years to roll tea leaves so as to replace the traditional manual rolling mode and reduce the labor intensity of workers, the rolling intensity of a manipulator is difficult to control, so that the tea leaves are damaged more, and the appearance quality of the tea leaves is seriously influenced. The existing market also has semi-automatic tea ball production equipment, and tea high-temperature steam cannot be softened in the production process, so that time and labor are wasted in the automatic tea ball making or briquetting production process, the cost is high, and the production efficiency is low.
We provide an automated tea steaming system that fully addresses the above problems.
Disclosure of Invention
The present invention aims to provide an automated tea steaming system which solves the problems of the background introduction.
In order to realize the purpose, the technical scheme of the invention is as follows: an automated tea leaf steaming system comprising: the steam spraying device, the steam generating device and the water supply device; firstly, a water supply device provides water source to a steam generating device, and water is heated in the steam generating device to generate steam and then is transmitted to a steam spraying device to be sprayed out; the steam injection device consists of a steam operation mechanism and an injection mechanism, the injection mechanism is fixed at the lower end of the steam operation mechanism, and the steam operation mechanism comprises a synchronous motor, a tooth row, a mechanism bracket, a gear, a guide sleeve and a guide pillar; the injection mechanism comprises an electromagnetic valve, an air inlet valve, a steam cavity cover plate, a steam cavity side plate, a steam cavity lower plate and a silica gel pad, wherein the steam cavity cover plate in the injection mechanism is arranged on the steam cavity side plate, an outlet of the electromagnetic valve is fixed in the middle of the upper part of the steam cavity cover plate and penetrates through the steam cavity cover plate, the air inlet valve is fixed on the side surface of the steam cavity side plate, the steam cavity lower plate is arranged below the steam cavity cover plate, and the silica gel pad is arranged on the bottom surface of the steam cavity lower plate; the steam generating device comprises a tank body, a ball valve, a thermocouple, a pressure release valve, a liquid level meter, a heating rod, a water inlet valve, a water discharge valve and a base, wherein the tank body in the steam generating device is fixed on the base, the ball valve, the thermocouple and the pressure release valve are respectively arranged on the tank body, the liquid level meter, the heating rod and the water inlet valve are respectively arranged in the middle of the tank body, and the water discharge valve is arranged at the bottom of the tank body; the water supply device comprises a water pump, a motor plate and a water tank, wherein the motor plate is arranged on the water tank in the water supply device, and the water pump is fixed on the motor plate.
Further, the gear row is matched with the gear, the synchronous motor rotates to drive the gear to rotate, the gear rotates to push the gear row to move up and down, and the gear row moves up and down to pull the injection mechanism to move up and down.
Furthermore, the steam cavity low plate and the silica gel pad are both provided with exhaust holes, the steam cavity low plate and the silica gel pad hole sites correspond to each other one by one and are communicated with each other, and the silica gel pad is arranged by soft rubber.
Furthermore, the drain valve is communicated with the tank body, the ball valve is communicated with the tank body, and the thermocouple is inserted into the tank body and directly contacts with water in the tank body.
Compared with the prior art, the invention has the advantages and positive effects that:
the tea ball making machine is complete in overall structure and ingenious in conception, the whole process flow of the tea ball making process is realized by the aid of the design concept of high efficiency, smoothness, science and high efficiency, the whole process automation of the tea ball making process is really realized by the aid of the whole process flow of forming hot steam in tea automation from water to heating into hot steam and then automatically sliding up and down until spraying, a large amount of traditional labor is reduced, the tea ball making machine is high in efficiency, stable in operation, convenient in parameter setting, safe and reliable, a large amount of manpower is saved, labor intensity of workers is relieved, and labor cost of a factory is saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the steam injection device of the present invention;
FIG. 3 is a structural diagram of the steam running mechanism of the present invention;
FIG. 4 is a perspective view of the sprayer of the present invention;
FIG. 5 is a perspective view of the steam generating device of the present invention;
FIG. 6 is a perspective view of the water supply device of the present invention;
in the figure: the device comprises a steam spraying device-1, a steam generating device-2, a water supply device-3, a steam running mechanism-11, a spraying mechanism-12, a synchronous motor-111, a gear row-112, a mechanism support-113, a gear-114, a guide sleeve-115, a guide post-116, an electromagnetic valve-121, an air inlet valve-122, a steam cavity cover plate-123, a steam cavity side plate-124, a steam cavity lower plate-125, a silica gel pad-126, a tank body-20, a ball valve-21, a thermocouple-22, a pressure release valve-23, a liquid level meter-24, a heating rod-25, an air inlet valve-26, a water discharge valve-27, a base-28, a water pump-31, a motor plate-32 and a water tank-33.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, and not all embodiments.
As shown in fig. 1-6, a tea leaf automated steaming system comprises: the steam spraying device-1, the steam generating device-2 and the water supply device-3; firstly, a water supply device-3 provides water source to a steam generating device-2, and water is heated in the steam generating device-2 to generate steam and then is conveyed to a steam spraying device-1 to be sprayed out; the steam injection device-1 consists of a steam running mechanism-11 and an injection mechanism-12, the injection mechanism-12 is fixed at the lower end of the steam running mechanism-11, the steam running mechanism-11 comprises a synchronous motor-111, a gear row-112, a mechanism bracket-113, a gear-114, a guide sleeve-115 and a guide post-116, the synchronous motor-111 in the steam running mechanism-11 is arranged on the mechanism bracket-113, a motor shaft of the synchronous motor-111 is connected with the gear-114, the gear row-112 is fixed on the mechanism bracket-113, and the guide post-116 passes through the guide sleeve-115 and is fixed on the mechanism bracket-113; the injection mechanism-12 comprises an electromagnetic valve-121, an air inlet valve-122, a steam cavity cover plate-123, a steam cavity side plate-124, a steam cavity lower plate-125 and a silica gel pad-126, wherein the steam cavity cover plate-123 in the injection mechanism-12 is arranged on the steam cavity side plate-124, the outlet of the electromagnetic valve-121 is fixed in the middle of the upper part of the steam cavity cover plate-123 and penetrates through the steam cavity cover plate-123, the air inlet valve-122 is fixed on the side surface of the steam cavity side plate-124, the steam cavity lower plate-125 is arranged below the steam cavity cover plate-123, and the silica gel pad-126 is arranged on the bottom surface of the steam cavity lower plate-125; the steam generating device-2 comprises a tank body-20, a ball valve-21, a thermocouple-22, a pressure relief valve-23, a liquid level meter-24, a heating rod-25, a water inlet valve-26, a water outlet valve-27 and a base-28, wherein the tank body-20 in the steam generating device-2 is fixed on the base-28, the ball valve-21, the thermocouple-22 and the pressure relief valve-23 are respectively arranged on the tank body-20, the liquid level meter-24, the heating rod-25 and the water inlet valve-26 are respectively arranged in the middle of the tank body-20, and the water outlet valve-27 is arranged at the bottom of the tank body-20; the water supply device-3 comprises a water pump-31, a motor plate-32 and a water tank-33, the motor plate-32 is arranged on the water tank-33 in the water supply device-3, and the water pump-31 is fixed on the motor plate-32.
In this embodiment, as shown in FIG. 3, row-112 mates with gear-114 and synchronous motor-111 rotates to rotate gear-114. The gear-114 rotates to push the gear row-112 to move up and down, and the gear row-112 moves up and down to pull the injection mechanism-12 to move up and down.
In this embodiment, as shown in fig. 4, the steam cavity lower plate-125 and the silica gel pad-126 are both provided with vent holes, the steam cavity lower plate-125 and the silica gel pad-126 are in one-to-one correspondence and are communicated with each other, and the silica gel pad-126 is provided with soft glue.
In this embodiment, as shown in fig. 5, the drain valve-27 is in communication with the tank-20, the ball valve-21 is in communication with the tank-20, and the thermocouple-22 is inserted into the tank-20 and directly contacts with the water in the tank-20.
The utility model discloses the work flow does: firstly, as shown in figure 1-6, firstly, a water supply device-3 provides water source to a steam generating device-2, water is heated in the steam generating device-2 to generate steam and then is transmitted to a steam spraying device-1 to be sprayed out, the specific detail working process is as follows, firstly, a proper amount of water is added into a water tank-33, a water pump-31 is electrified to work, the water pump-31 sucks the water from the water tank-33 and transmits the water into a tank body-20 through a water inlet valve-26, a liquid level meter-24 can display the current water level in the tank body-20, if maintenance is needed, a handle of a water discharge valve-27 is required to be opened to discharge the water, at the moment, a heating rod-25 starts to heat the water in the tank body-20, and a thermocouple-22 constantly detects the temperature of the water in the tank body-20, the temperature of water in the tank body-20 and the vaporization time of the water in the tank body-20 are controlled by a thermocouple-22, the water in the tank body-20 is heated by the thermocouple-22 until the water is vaporized into hot steam, a pressure relief valve-23 plays a role in relieving the gas pressure in the tank body-20, at the moment, the water in the tank body-20 is heated by the thermocouple-22 into the hot steam, a handle of a ball valve-21 is opened, an outlet of the ball valve-21 is communicated with an inlet of an electromagnetic valve-121 through a water pipe, the hot steam in the tank body-20 flows into the electromagnetic valve-121, the electromagnetic valve-121 is opened, the hot steam flows into a cavity formed by a steam cavity cover plate-123, a steam cavity side plate-124 and a steam cavity low plate-125, a synchronous motor-111 is electrified to rotate to drive a gear-114, the gear-114 rotates to push the gear row-112 to slide up and down, the gear row-112 slides up and down to drive the injection mechanism-12 to move up and down, the structural arrangement of the guide sleeve-115 and the guide post-116 plays a role in driving the steam operation mechanism-11 to stably and smoothly operate the injection mechanism-12 up and down, a silica gel pad-126 in the injection mechanism-12 is in a soft rubber arrangement to play a role in slowing down contact type impact, an air inlet valve-122 is used for ventilating and pressing, and hot steam in a cavity formed by the steam cavity cover plate-123, the steam cavity side plate-124 and the steam cavity low plate-125 is discharged by air through hole positions of the steam cavity low plate-125 and the silica gel pad-126, so that the whole working flow of the tea leaf automatic steam system from water heating to hot steam heating and then to injection is completed.
The tea ball making machine has the advantages of complete integral structure and ingenious conception, the whole working flow process from water heating to hot steam heating to automatic up-and-down sliding to spraying is realized by the aid of the design concept of high efficiency, smoothness, science and high efficiency, the whole process automation of the tea ball making process is really realized, a large amount of traditional labor is reduced, the tea ball making machine is high in efficiency, stable in operation, convenient in parameter setting, safe and reliable, a large amount of manpower is saved, the labor intensity of workers is relieved, and the labor cost of a factory is saved.
The design concept of the present invention is not limited to the above embodiments, and all other embodiments obtained by those skilled in the art without any inventive work should be included in the scope of the present invention, and any modifications, equivalent replacements, improvements, etc. made by the present invention without substantial changes should fall into the scope of the present invention.
Claims (4)
1. An automated tea steaming system, the mechanism comprising: the steam spraying device, the steam generating device and the water supply device; firstly, a water supply device provides water source to a steam generating device, and water is heated in the steam generating device to generate steam and then is transmitted to a steam spraying device to be sprayed out; the steam injection device consists of a steam operation mechanism and an injection mechanism, the injection mechanism is fixed at the lower end of the steam operation mechanism, and the steam operation mechanism comprises a synchronous motor, a tooth row, a mechanism bracket, a gear, a guide sleeve and a guide pillar; a synchronous motor in the steam operating mechanism is arranged on a mechanism bracket, a motor shaft of the synchronous motor is connected with a gear, a tooth row is fixed on the mechanism bracket, and a guide pillar passes through a guide sleeve and is fixed on the mechanism bracket; the injection mechanism comprises an electromagnetic valve, an air inlet valve, a steam cavity cover plate, a steam cavity side plate, a steam cavity lower plate and a silica gel pad; a steam cavity cover plate in the injection mechanism is arranged on a steam cavity side plate, an outlet of an electromagnetic valve is fixed in the middle of the upper part of the steam cavity cover plate and penetrates through the steam cavity cover plate, an air inlet valve is fixed on the side surface of the steam cavity side plate, a steam cavity low plate is arranged below the steam cavity cover plate, and a silica gel pad is arranged on the bottom surface of the steam cavity low plate; the steam generating device comprises a tank body, a ball valve, a thermocouple, a pressure release valve, a liquid level meter, a heating rod, a water inlet valve, a water discharge valve and a base; in the steam generating device, a tank body is fixed on a base, a ball valve, a thermocouple and a pressure relief valve are respectively arranged on the tank body, a liquid level meter, a heating rod and a water inlet valve are respectively arranged in the middle of the tank body, and a drain valve is arranged at the bottom of the tank body; the water supply device comprises a water pump, a motor plate and a water tank; a motor plate is arranged on a water tank in the water supply device, and a water pump is fixed on the motor plate.
2. An automated tea leaf steaming system as claimed in claim 1, wherein: the gear row is matched with the gear, the synchronous motor rotates to drive the gear to rotate, the gear rotates to push the gear row to move up and down, and the gear row moves up and down to pull the injection mechanism to move up and down.
3. An automated tea steaming system according to claim 1, wherein: the steam cavity low plate and the silica gel pad are provided with exhaust holes, the steam cavity low plate and the silica gel pad hole positions correspond to each other one by one and are communicated with each other, and the silica gel pad is arranged by soft rubber.
4. An automated tea steaming system according to claim 1, wherein: the drain valve is communicated with the tank body, the ball valve is communicated with the tank body, and the thermocouple is inserted into the tank body and directly contacts with water in the tank body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222085658.XU CN217986556U (en) | 2022-08-09 | 2022-08-09 | Automatic steam system of tealeaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222085658.XU CN217986556U (en) | 2022-08-09 | 2022-08-09 | Automatic steam system of tealeaves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217986556U true CN217986556U (en) | 2022-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222085658.XU Active CN217986556U (en) | 2022-08-09 | 2022-08-09 | Automatic steam system of tealeaves |
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| Country | Link |
|---|---|
| CN (1) | CN217986556U (en) |
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- 2022-08-09 CN CN202222085658.XU patent/CN217986556U/en active Active
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