CN217981222U

CN217981222U - Pipe bottle hot junction check out test set

Info

Publication number: CN217981222U
Application number: CN202221768786.8U
Authority: CN
Inventors: 杜戊
Original assignee: Chengdu San Shi Technology Co ltd
Current assignee: Chengdu San Shi Technology Co ltd
Priority date: 2022-07-08
Filing date: 2022-07-08
Publication date: 2022-12-06
Anticipated expiration: 2032-07-08

Abstract

The utility model relates to a vial production detects technical field, concretely relates to pipe bottle hot junction check out test set. Including first erection column, second erection column and controller, the top of first erection column is equipped with the mounting panel, one side detachable the being connected with mount pad that the mounting panel deviates from first erection column, install visual detection module in the mount pad, the top of second erection column is equipped with light source device, light source device includes the light source board, visual detection module is just to the light source board, visual detection module and light source device all with controller electric connection. The utility model discloses can replace artifical selective examination's mode, realize the moulding intellectual detection system in hot junction of whole vials in the production link to in time discover bad vials, reduce production loss and wasting of resources.

Description

Pipe bottle hot junction check out test set

Technical Field

The utility model relates to a vial production detects technical field, concretely relates to pipe bottle hot junction check out test set.

Background

The quality of the glass bottle is a common packaging container in life, the quality of the glass bottle directly or indirectly influences the quality of an integral packaging product, whether the bottle has production defects or not is an important aspect for measuring the product quality, and the glass bottle with the body having the defects can cause complaints and claims of customers after flowing into the market, so that reputation and economic loss are brought to manufacturers, the market image of the manufacturers is directly influenced, and the benefits of the customers are also damaged. Therefore, it is important to control the production quality of the glass vials.

In the production process of the glass bottle, the raw material glass blank is shaped on a bottle making machine by burning and heating, and finally the glass blank is shaped into the required bottle shape. The production environment is high in temperature and high in brightness, the size or defect of a product molded on the bottle making machine is difficult to detect, but when the molded bottle is cooled by an annealing process and then detected, a large amount of vials are produced in the middle when the product is bad due to some process problems of the bottle making machine, and even if the parameters of the bottle making machine are immediately adjusted to solve the problems, a large amount of vials are scrapped. At present, if people want to find problems as early as possible in the production process of glass bottle bottles, people can only rely on the hands to wear gloves to carry out spot check on molded products, and because the yield is large, the products can not be inspected completely, and the working environment of the hot end of the bottle is severe, and people can not complete long-time work.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model provides a pipe bottle hot junction check out test set, during its application, can replace the mode of artifical selective examination, realize the moulding intellectual detection system in hot junction of whole vials in the production link to and in time discover bad vial, reduce production loss and wasting of resources.

The utility model discloses the technical scheme who adopts does:

the utility model provides a pipe bottle hot junction check out test set, includes first erection column, second erection column and controller, the top of first erection column is equipped with the mounting panel, one side detachable the being connected with mount pad that the mounting panel deviates from first erection column, install visual detection module in the mount pad, the top of second erection column is equipped with light source device, light source device includes the light source board, visual detection module is just to the light source board, visual detection module and light source device all with controller electric connection.

Based on above-mentioned technical content, can install this equipment and go up the use on the bottle-making machine, in the production process of vial, place visual detection module and light source board in between through the vial of moulding high temperature, through controller control visual detection module and light source device work operation, gather the image of vial hot junction through visual detection module, provide the light filling for visual detection module through the light source board, the vial hot junction image transmission that visual detection module will gather handles for the controller, in order to in time accomplish the moulding detection of intelligence of vial in the production process. The device can replace a manual sampling inspection mode, hot end shaping intelligent detection of all vials is realized in a production link, bad vials are discovered in time, and production loss and resource waste are reduced.

Furthermore, the bottom of first erection column and second erection column all is equipped with first bottom plate, be equipped with first installation through-hole on the first bottom plate.

Furthermore, the bottom of the first mounting column and the bottom of the second mounting column are both connected to the second base plate of the integrated type, and the second base plate is provided with a second mounting through hole.

Furthermore, all be equipped with the through wires hole on first erection column and the second erection column, and erect the cable safety cover between the through wires hole of first erection column and second erection column.

Further, be equipped with third installation through-hole on the mounting panel, and install the protection casing on the mounting panel, the one end detachable installation of protection casing is in the third installation through-hole, the protection casing is all arranged in to mount pad and visual detection module, is equipped with the shooting window on the protection casing, visual detection module is just to the light source board through shooting the window.

Furthermore, the visual detection module is detachably embedded in the mounting seat, a plurality of pin holes are formed in the mounting seat around the visual detection module, limiting pins for fixing the visual detection module are arranged in the pin holes, and a fourth mounting through hole is formed in one end, connected with the mounting plate, of the mounting seat.

Further, the light source device further comprises a light shield, wherein the light shield is arranged around the light source plate.

Further, a light source cooling box is arranged at the top end of the second mounting column, wherein the light source device is mounted on the wall of the light source cooling box, and the light source cooling box is provided with a water outlet and a water inlet; when the light source device is used, the light source device is attached to the wall of the light source cooling box, water in the light source cooling box is circulated through the water outlet and the water inlet, heat of the light source plate is taken away, the purpose of radiating the light source plate is achieved, and therefore the working stability of equipment can be guaranteed.

Further, a heat dissipation plate is mounted on the light source cooling box.

The beneficial effects of the utility model are that:

the utility model discloses can be in the production process of vial, place the moulding vial of high temperature in between vision detection module and the light source board, through controller control vision detection module and light source device work operation, gather the image in vial hot junction through the vision detection module, provide the light filling for the vision detection module through the light source board, the vision detection module is given the controller with the vial hot junction image transmission who gathers and is handled to in time accomplish the moulding detection of intelligence of vial in the production process. The utility model discloses can replace the mode of artifical selective examination, realize the moulding intellectual detection system in hot junction of whole vials in the production link to and in time discover bad vials, reduce production loss and wasting of resources.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the description below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural view of the split installation of the present invention;

FIG. 2 is a schematic structural view of the integrated installation of the present invention;

FIG. 3 is a schematic view of the mounting seat;

fig. 4 is a schematic view of the arrangement of the protective cover.

Fig. 5 is a schematic structural view of a light source cooling box.

In the figure: 1. a first mounting post; 2. a second mounting post; 3. mounting a plate; 4. a visual detection module; 5. a light source device; 6. a light source board; 7. a mounting seat; 8. a threading hole; 9. a cable protective cover; 10. a first base plate; 11. a first mounting through hole; 12. a second base plate; 13. a second mounting through hole; 14. a third mounting through hole; 15. a protective cover; 16. shooting a window; 17. a pin hole; 18. a fourth mounting through hole; 19. a photomask; 20. a light source cooling box; 21. a heat dissipation plate; 20a, a water outlet; 20b and a water inlet.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. Specific structural and functional details disclosed herein are merely representative for purposes of describing example embodiments of the present invention. The present invention may, however, be embodied in many alternate forms and should not be construed as limited to the embodiments set forth herein.

It should be understood that the terms "disposed," "mounted," and "connected" are to be construed broadly and may include, for example, a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms can be understood as the case may be, to one of ordinary skill in the art.

In the following description, specific details are provided to provide a thorough understanding of example embodiments. However, it will be understood by those of ordinary skill in the art that the example embodiments may be practiced without these specific details. For example, systems may be shown in block diagrams in order not to obscure the examples in unnecessary detail. In other instances, well-known processes, structures and techniques may be shown without unnecessary detail in order to avoid obscuring example embodiments.

Example 1:

this embodiment provides a pipe bottle hot junction check out test set, as shown in fig. 1 to fig. 3, including first erection column 1, second erection column 2 and controller, the top of first erection column 1 is equipped with mounting panel 3, one side detachable the being connected with mount pad 7 that mounting panel 3 deviates from first erection column 1, install visual detection module 4 in the mount pad 7, the top of second erection column 2 is equipped with light source device 5, light source device 5 includes light source plate 6, visual detection module 4 is just to light source plate 6, visual detection module 4 and light source device 5 all with controller electric connection.

During specific implementation, can install this equipment and go up the use on the bottle-making machine, in the production process of vial, place visual detection module 4 and light source board 6 between through the vial of moulding with high temperature, through controller control

visual detection module

4 and 5 work operations of light source device, gather the image of vial hot junction through visual detection module 4, provide the light filling for visual detection module 4 through light source board 6, visual detection module 4 transmits the vial hot junction image of gathering for the controller to handle, in order to in time accomplish the moulding detection of intelligence of vial in the production process. The equipment can replace a manual sampling inspection mode, hot end moulding intelligent detection of all vials is realized in a production link, bad vials are discovered in time, and production loss and resource waste are reduced.

Visual inspection module 4 includes the high definition camera, can shoot the high definition visual image of vial hot junction through the high definition camera to supply the controller to handle the detection. The light source board 6 can adopt an LED light source array, and the light source device 5 further comprises a power supply module and the like for supplying power to the light source board 6, so that the connection between the light source board and the power supply module is switched on or switched off under the control of the controller. The controller comprises a memory and a processor on a hardware level, wherein the memory is used for storing instructions, and the processor is used for reading the instructions stored in the memory and executing corresponding work flows according to the instructions. Optionally, the computer device further comprises an internal bus and a communication interface. The processor, the memory, and the communication interface may be connected to each other via an internal bus, which may be an ISA (Industry Standard Architecture) bus, a PCI (Peripheral Component Interconnect) bus, an EISA (Extended Industry Standard Architecture) bus, or the like. The bus may be divided into an address bus, a data bus, a control bus, etc.

The Memory may include, but is not limited to, a Random Access Memory (RAM), a Read Only Memory (ROM), a Flash Memory (Flash Memory), a First In First Out (FIFO), a First In Last Out (FILO), and/or the like. The Processor may be a general-purpose Processor including a Central Processing Unit (CPU), a Network Processor (NP), and the like; but also Digital Signal Processors (DSPs), application Specific Integrated Circuits (ASICs), field Programmable Gate Arrays (FPGAs) or other Programmable logic devices, discrete Gate or transistor logic devices, discrete hardware components.

Furthermore, the vial product rotates more than 1 cycle at the detection position (i.e. the visual detection module 4 and the light source board 6), and the high definition camera takes 10 to 30 images within the time of vial rotation, so as to cover each subdivided angle of the vial as much as possible, and at the same time, when performing image acquisition, the controller performs rapid image processing, so as to obtain the detection result of the vial in a short time, in this embodiment, for example, the detection result of the current vial can be obtained within 200 milliseconds after the image acquisition is completed.

In addition, in this embodiment, the first mounting post 1 and the second mounting post 2 can be mounted on the same bracket to form an integrated detection device, or can be mounted on two brackets separately to be mounted separately, so in this embodiment, the visual detection module and the light source can be mounted integrally or separately according to actual use requirements, thereby improving the applicability of the device.

Example 2:

as an optimization of the above embodiment, the bottom ends of the first mounting column 1 and the second mounting column 2 are both provided with a first bottom plate 10, and the first bottom plate 10 is provided with a first mounting through hole 11. During specific implementation, the first bottom plate 10 is arranged at the bottom ends of the first mounting column 1 and the second mounting column 2, so that split type mounting of the first mounting column 1 and the second mounting column 2 can be realized, and the field mounting requirements can be met. The first base plate 10 may be bolted to a corresponding object through the first mounting through-hole 11.

Or, the bottom ends of the first mounting column 1 and the second mounting column 2 are connected to the second base plate 12 of the integrated type, and the second base plate 12 is provided with a second mounting through hole 13. During specific implementation, the first mounting column 1 and the second mounting column 2 are connected and arranged on the integrated second base plate 12, so that the integrated installation of the equipment main body is conveniently completed through the second base plate 12, and the equipment main body is convenient to install and use on site quickly. The second base plate 12 can be bolted to the corresponding object through the second mounting through-hole 13.

In a possible design, threading holes 8 are formed in the first mounting column 1 and the second mounting column 2, and a cable protection cover 9 is erected between the threading holes 8 of the first mounting column 1 and the second mounting column 2. In specific implementation, the threading holes 8 are formed in the corresponding positions of the first mounting column 1 and the second mounting column 2, and the cable protective covers 9 are erected, so that the cables can be conveniently laid when the cables are installed, and the visual detection module 4 is electrically connected with the light source board 6; meanwhile, the erection of the cable protection cover 9 can play a role in protecting the cable, so that the cable is prevented from being damaged in the using process, and therefore, the using safety of the equipment is improved.

Example 3:

as an optimization of the above embodiment, as shown in fig. 4, a third installation through hole 14 is formed in the installation plate 3, a protection cover 15 is installed on the installation plate 3, one end of the protection cover 15 is detachably installed in the third installation through hole 14, the installation base 7 and the visual detection module 4 are both arranged in the protection cover 15, a shooting window 16 is formed in the protection cover 15, and the visual detection module 4 is opposite to the light source plate 6 through the shooting window 16. During specific implementation, can form effectual anticollision and thermal-insulated protection to visual detection module 4 through protection casing 15 to guarantee its steady operation, through establishing at protection casing 15 and shoot window 16, can be when forming the parcel protection to visual detection module 4, the visual detection module 4 of being convenient for carries out image acquisition.

In a possible design, visual detection module 4 is detachably embedded in mounting base 7, and is equipped with a plurality of pinholes 17 around visual detection module 4 on mounting base 7, be equipped with the spacer pin that is used for fixed visual detection module 4 in the pinhole 17, the one end that mounting base 7 connects mounting panel 3 is equipped with fourth installation through-hole 18. During specific implementation, through with visual detection module 4 is detachable to be inlayed in mount pad 7, be convenient for carry out visual detection module 4 installation and use and dismantle the maintenance. The pin hole 17 is convenient for inserting a limit pin to limit and fix the vision detection module 4, so that the vision detection module 4 is prevented from falling off. The mounting base 7 is bolted to the mounting plate 3 by means of the fourth mounting through-hole 18.

In one possible embodiment, the light source device 5 further comprises a light cover 19, wherein the light cover 19 is arranged around the light source plate 6. In practical application, the light of the light source plate 6 is prevented from being diffused by arranging the light shield 19 on the periphery of the light source plate 6, so that the light is better focused on the detected vial.

Example 4:

as an optimization of the above embodiment, referring to fig. 5, a light source cooling box 20 is provided at the top end of the second mounting column 2, wherein the light source device 5 is mounted on the wall of the light source cooling box 20, and the light source cooling box 20 is provided with a water outlet 20a and a water inlet 20b. During specific implementation, through setting up light source cooling box 20 to and set up water inlet 20b and delivery port 20a for light source cooling box 20, form the flowing water in the light source cooling box, from this, can play effectual liquid cooling radiating effect to light source device 5, in order to guarantee that it can continuously steady operation in high temperature environment.

In one possible design, the light source cooling box 20 is provided with a heat dissipation plate 21. In specific implementation, the heat dissipation plate 21 is disposed on the light source cooling box 20, so that an effective air cooling heat dissipation effect can be achieved on the light source cooling box 20, and the heat dissipation effect can be further improved.

The present invention is not limited to the above-mentioned alternative embodiments, and various other products can be obtained by anyone under the teaching of the present invention. The above detailed description should not be taken as limiting the scope of the invention, which is defined by the appended claims, which are to be interpreted as illustrative of the scope of the invention.

Claims

1. The utility model provides a pipe bottle hot junction check out test set which characterized in that: including first erection column (1), second erection column (2) and controller, the top of first erection column (1) is equipped with mounting panel (3), one side detachable the being connected with mount pad (7) that deviates from first erection column (1) mounting panel (3), install visual detection module (4) in mount pad (7), the top of second erection column (2) is equipped with light source device (5), light source device (5) are including light source board (6), visual detection module (4) are just to light source board (6), visual detection module (4) and light source device (5) all with controller electric connection.

2. The tube bottle hot end detection device according to claim 1, characterized in that: the bottom of first erection column (1) and second erection column (2) all is equipped with first bottom plate (10), be equipped with first installation through-hole (11) on first bottom plate (10).

3. The device for detecting the hot end of the tube bottle as claimed in claim 1, wherein: the bottom of first erection column (1) and second erection column (2) all connects on second bottom plate (12) of integral type, be equipped with second installation through-hole (13) on second bottom plate (12).

4. The tube bottle hot end detection device according to claim 1, characterized in that: all be equipped with through wires hole (8) on first erection column (1) and second erection column (2), and erect cable safety cover (9) between through wires hole (8) of first erection column (1) and second erection column (2).

5. The device for detecting the hot end of the tube bottle as claimed in claim 1, wherein: be equipped with third installation through-hole (14) on mounting panel (3), and install protection casing (15) on mounting panel (3), the one end detachable of protection casing (15) is installed in third installation through-hole (14), mount pad (7) and visual detection module (4) are equipped with on protection casing (15) and shoot window (16) in all arranging protection casing (15), visual detection module (4) are just to light source board (6) through shooting window (16).

6. The device for detecting the hot end of the tube bottle as claimed in claim 1, wherein: visual detection module (4) is detachable to be inlayed and to be located in mount pad (7), and is equipped with a plurality of pinhole (17) around visual detection module (4) on mount pad (7), be equipped with the spacer pin that is used for fixed visual detection module (4) in pinhole (17), the one end that mounting panel (3) was connected in mount pad (7) is equipped with fourth installation through-hole (18).

7. The device for detecting the hot end of the tube bottle as claimed in claim 1, wherein: the light source device (5) further comprises a light shield (19), wherein the light shield (19) is arranged around the light source plate (6).

8. The device for detecting the hot end of the tube bottle as claimed in claim 1, wherein: the top end of the second mounting column (2) is provided with a light source cooling box (20), wherein the light source device (5) is mounted on the wall of the light source cooling box (20), and the light source cooling box (20) is provided with a water outlet (20 a) and a water inlet (20 b).

9. The device for detecting the hot end of the tube bottle as claimed in claim 8, wherein: the light source cooling box (20) is provided with a heat dissipation plate (21).