CN217976518U

CN217976518U - Energy-saving device of air compressor

Info

Publication number: CN217976518U
Application number: CN202221845826.4U
Authority: CN
Inventors: 赵珂成; 赵魁生; 袁本森; 朱兆帅
Original assignee: Shandong Fuyuan Power Technology Co ltd
Current assignee: Shandong Fuyuan Power Technology Co ltd
Priority date: 2022-07-18
Filing date: 2022-07-18
Publication date: 2022-12-06
Anticipated expiration: 2032-07-18

Abstract

The utility model belongs to the technical field of the air compressor machine, especially, an air compressor machine economizer to current air compressor machine produces the highly compressed air-oil mixture body of high temperature when operation, need carry out circulative cooling when carrying it, and the cooling effect is low under the long-time operation of air compressor machine, leads to the energy consumption high to there is not other external power supply problem of supplying its use, now proposes following scheme, and it includes the box, the inside fixedly connected with air compressor machine body of box, the outer wall fixed mounting of box has first air cleaner and second air cleaner, first air cleaner and second air cleaner's outer wall is all fixed to be intercommunicated has the intake pipe, the utility model discloses a set up first cooler bin, coil type pipe, second cooler bin, spiral pipe, outlet pipe, transparent protection frame, solar cell panel, battery and inlet tube, cool off high-pressure air and fluid.

Description

Energy-saving device of air compressor

Technical Field

The utility model relates to an air compressor machine technical field especially relates to an air compressor machine economizer.

Background

The air compressor is a device for converting mechanical energy of a prime motor (usually an electric motor) into gas pressure energy, is an air pressure generating device for compressing air, is the most common air power supply equipment in industrial and mining enterprises, is a device for compressing gas, consumes a large amount of energy when the air compressor is used, and therefore an energy-saving device is required to be adopted for saving energy for the air compressor.

In prior art, the air compressor machine produces the highly compressed oil-gas mixture of high temperature when the operation, need carry out circulative cooling when carrying it, and the air compressor machine is the cooling effect low under long-time operation, leads to the energy consumption height to do not have other external power supplies to supply its use, therefore we propose an air compressor machine economizer for solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the air compressor machine and producing the highly compressed air-oil mixture body of high temperature when the operation, need carry out circulative cooling when carrying it, the air compressor machine is the cooling effect low down for a long time running, leads to the energy consumption height to do not have other external power supply to supply its shortcoming of using, and the air compressor machine economizer who provides.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides an air compressor energy-saving device, includes the box, the inside fixedly connected with air compressor machine body of box, the outer wall fixed mounting of box has first air cleaner and second air cleaner, the outer wall of first air cleaner and second air cleaner all is fixed to be intercommunicated has the intake pipe, fixed intercommunication between two intake pipes, the admission valve is installed to the outer wall of intake pipe, the fixed intercommunication of output of air compressor machine body has the oil gas bucket, outlet duct and play oil pipe are installed at the top of oil gas bucket, and the pressure valve is installed to the outer wall of outlet duct, the transparent protection frame of top fixedly connected with of box, the top fixedly connected with solar cell panel and the controller of box.

Preferably, the cooling mechanism is installed to the inner wall of box, the cooling mechanism includes first cooler bin, the inner wall of box and the outer wall fixed connection of first cooler bin, the inside fixedly connected with dish type pipe of first cooler bin, the fixed intercommunication in top of first cooler bin has the second cooler bin, the inside fixedly connected with spiral pipe of second cooler bin, the fixed intercommunication in outer wall of second cooler bin has the inlet tube, the fixed intercommunication in outer wall of first cooler bin has the outlet pipe, the equal fixedly connected with water pump of one end of inlet tube and outlet pipe.

Preferably, an oil-gas separator is fixedly arranged inside the oil-gas barrel, and oil and gas are separated by the oil-gas separator.

Preferably, the outer wall of the oil-gas barrel is fixedly communicated with a connecting pipe, and one end of the connecting pipe is fixedly communicated with the outer wall of the air compressor body.

Preferably, one end of the coiled pipe is fixedly communicated with the outer wall of the oil outlet pipe, the other end of the coiled pipe is fixedly communicated with the air compressor body, and tap water is conveniently cooled through the coiled pipe.

Preferably, one end of the spiral pipe is fixedly communicated with the air outlet pipe, and the other end of the spiral pipe is fixedly communicated with the air storage tank.

Preferably, the inside fixedly connected with battery of box, electric connection between solar cell panel, air compressor machine body, admission valve, oil and gas separator, pressure valve, battery and the controller.

Compared with the prior art, the utility model has the advantages of:

this scheme is through setting up first cooler bin, coiled pipe, second cooler bin, spiral pipe, outlet pipe, transparent protective frame, solar cell panel, battery and inlet tube, cools off highly-compressed air and fluid to the running water can regard as domestic water and industrial water to use after heat-conduction, additionally supplies power to the air compressor body through solar cell panel and battery, reaches energy-conserving purpose.

Drawings

Fig. 1 is a schematic perspective view of an energy saving device of an air compressor according to the present invention;

fig. 2 is a schematic view of a cross-sectional structure of an energy saving device of an air compressor according to the present invention;

fig. 3 is the utility model provides an air compressor machine economizer's oil gas bucket and pressure valve schematic structure.

In the figure: 1. a box body; 2. an air compressor body; 3. a first air cleaner; 4. a second air cleaner; 5. an air inlet pipe; 6. an intake valve; 7. an oil-gas barrel; 8. an oil-gas separator; 9. a pressure valve; 10. a first cooling tank; 11. a coil pipe; 12. a second cooling tank; 13. a spiral tube; 14. a water outlet pipe; 15. a transparent protective frame; 16. a solar panel; 17. a storage battery; 18. and (4) a water inlet pipe.

Detailed Description

As shown in fig. 1-3, an energy saving device for an air compressor is provided, which includes a box 1, an air compressor body 2 is fixedly connected inside the box 1, a first air filter 3 and a second air filter 4 are fixedly installed on the outer wall of the box 1, air is filtered through the first air filter 3 and the second air filter 4, an oil-gas separator 8 is fixedly installed inside the oil-gas barrel 7, air inlet pipes 5 are fixedly communicated with the outer walls of the first air filter 3 and the second air filter 4, a connecting pipe is fixedly communicated with the outer wall of the oil-gas barrel 7, one end of the connecting pipe is fixedly communicated with the outer wall of the air compressor body 2, the two air inlet pipes 5 are fixedly communicated with each other, an air inlet valve 6 is installed on the outer wall of the air inlet pipe 5, an oil-gas barrel 7 is fixedly communicated with the output end of the air compressor body 2, one end of the coil pipe 11 is fixedly communicated with the outer wall of the oil outlet pipe, the other end of the coil pipe 11 is fixedly communicated with the air compressor body 2, an air outlet pipe and an air storage tank 13 are fixedly communicated with the air storage tank 1, and an additional solar panel 16 is connected with the energy saving box 1 and connected with a solar energy control box.

As shown in fig. 1-3, a cooling mechanism is installed on an inner wall of the box body 1, the cooling mechanism includes a first cooling box 10, the inner wall of the box body 1 is fixedly connected with an outer wall of the first cooling box 10, a coiled pipe 11 is fixedly connected inside the first cooling box 10, a second cooling box 12 is fixedly communicated with the top of the first cooling box 10, a spiral pipe 13 is fixedly connected inside the second cooling box 12, a storage battery 17 is fixedly connected inside the box body 1, the solar panel 16, the air compressor body 2, the air inlet valve 6, the oil-gas separator 8, the pressure valve 9, the storage battery 17 and the controller are electrically connected, a water inlet pipe 18 is fixedly communicated with an outer wall of the second cooling box 12, a water outlet pipe 14 is fixedly communicated with an outer wall of the first cooling box 10, a water pump is fixedly connected with one end of the water inlet pipe 18 and one end of the water outlet pipe 14, and the water pump conveys tap water into the first cooling box 10 and the second cooling box 12 to cool high-pressure air and oil.

The working principle is as follows: when using, when air compressor machine body 2 operates, the air filters through first air cleaner 3 and second air cleaner 4 pair, and get into air compressor machine body 2 through intake pipe 5 in, the highly compressed air-fuel mixture of high temperature gets into in oil gas bucket 7, under the different circumstances of self density, oil gas carries out the primary separation, and separate once more under oil gas separator 8's effect, the air gets into in spiral pipe 13 through the outlet duct, fluid gets into coiled pipe 11 through an outlet pipe simultaneously, the water pump carries the running water in first cooler bin 10 and the second cooler bin 12, cool off high-pressure air and fluid, and the running water is through heat-conduction back, can regard as domestic water and industrial water to use, and can constantly cool off coiled pipe 11 and spiral pipe 13, when outdoor use, additionally supply power to air compressor machine body 2 through solar cell panel 16 and battery 17 simultaneously, reach energy-conserving purpose.

The above descriptions are only preferred embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the scope of the present invention, and the technical solutions and the utility model concepts of the present invention are equivalent to, replaced or changed.

Claims

1. The utility model provides an air compressor energy-saving device, includes box (1), its characterized in that, the inside fixedly connected with air compressor machine body (2) of box (1), the outer wall fixed mounting of box (1) has first air cleaner (3) and second air cleaner (4), the outer wall of first air cleaner (3) and second air cleaner (4) all is fixed to be intercommunicated has intake pipe (5), and fixed intercommunication between two intake pipe (5), admission valve (6) are installed to the outer wall of intake pipe (5), the output of air compressor machine body (2) is fixed to be intercommunicated has oil gas bucket (7), outlet duct and oil pipe are installed at the top of oil gas bucket (7), and pressure valve (9) are installed to the outer wall of outlet duct, the top fixedly connected with transparent protection frame (15) of box (1), the top fixedly connected with solar cell panel (16) and the controller of box (1).

2. The energy-saving device for the air compressor according to claim 1, wherein a cooling mechanism is installed on an inner wall of the box body (1), the cooling mechanism comprises a first cooling box (10), the inner wall of the box body (1) is fixedly connected with an outer wall of the first cooling box (10), a coiled pipe (11) is fixedly connected inside the first cooling box (10), a second cooling box (12) is fixedly communicated with the top of the first cooling box (10), a spiral pipe (13) is fixedly connected inside the second cooling box (12), a water inlet pipe (18) is fixedly communicated with an outer wall of the second cooling box (12), a water outlet pipe (14) is fixedly communicated with an outer wall of the first cooling box (10), and a water pump is fixedly connected to one end of the water inlet pipe (18) and one end of the water outlet pipe (14).

3. The energy-saving device of the air compressor as claimed in claim 1, wherein an oil-gas separator (8) is fixedly installed inside the oil-gas barrel (7).

4. The energy-saving device for the air compressor as claimed in claim 1, wherein the outer wall of the oil-gas barrel (7) is fixedly communicated with a connecting pipe, and one end of the connecting pipe is fixedly communicated with the outer wall of the air compressor body (2).

5. The energy-saving device for air compressor according to claim 2, wherein one end of the coil pipe (11) is fixedly communicated with the outer wall of the oil outlet pipe, and the other end of the coil pipe (11) is fixedly communicated with the air compressor body (2).

6. The energy-saving device of the air compressor as claimed in claim 2, wherein one end of the spiral tube (13) is fixedly communicated with the air outlet tube, and the other end of the spiral tube (13) is fixedly communicated with the air storage tank.

7. The energy-saving device for the air compressor as claimed in claim 1, wherein a storage battery (17) is fixedly connected inside the box body (1), and the solar cell panel (16), the air compressor body (2), the air inlet valve (6), the oil-gas separator (8), the pressure valve (9), the storage battery (17) and the controller are electrically connected.