CN217964157U

CN217964157U - Leveling device for flat iron processing production

Info

Publication number: CN217964157U
Application number: CN202220928288.9U
Authority: CN
Inventors: 张波; 雷雨; 马威; 孙航; 李直; 周奖
Original assignee: China Construction Third Bureau Installation Engineering Co Ltd
Current assignee: China Construction Third Bureau Installation Engineering Co Ltd
Priority date: 2022-04-21
Filing date: 2022-04-21
Publication date: 2022-12-06
Anticipated expiration: 2032-04-21

Abstract

The utility model discloses a leveling device for flat iron processing production, which comprises a workbench, wherein a row of first rollers are arranged on the workbench, rollers on at least one side of the first rollers are connected through a synchronous belt component, the first rollers positioned at the front end or the rear end are also connected with a driving motor through a driving belt, and the driving motor is arranged below the workbench; a row of second rollers is further arranged above the row of first rollers, and a space for flat iron to horizontally pass through is formed between the row of first rollers and the row of second rollers; the second rollers are respectively hung below the leveling assemblies through second supports, and the leveling assemblies stretch across the first rollers and are adjustably mounted on the workbench. This leveling device simple structure, easy to use can be effectual flattens the operation to the band iron, and incessant flattening in succession, efficiency is higher, is fit for applying on the band iron production line, and this leveling device can also provide power for the transport of band iron simultaneously.

Description

Leveling device for flat iron processing production

Technical Field

The utility model relates to ground connection band iron production and processing technical field, concretely relates to leveling device of band iron processing production.

Background

The grounding flat iron is steel used for lightning protection grounding, has good corrosion prevention and rust prevention functions, is commonly used for a lightning protection grounding conductor, and is often used in building circuit construction. The flat iron is usually processed from a steel belt, and the steel belt is in a rolling state, so that the steel belt needs to be leveled when in use, and then is subjected to processing such as punching, bending and the like in the next step after being flattened. If the processing of flattening is carried out to the band iron to the manual work, the efficiency and the accuracy of handling are all not high.

In 2021, the patent application (publication number: CN113714400 a) disclosed an operation method of an automatic feeding and forming production line for flat iron coil stock, which comprises a leveling tractor, a roller and a lubricating mechanism, wherein the coil stock is leveled by the leveling tractor and the roller. This equipment need additionally utilize the tractor to pull the band iron, and the flattening effect of single gyro wheel is not good moreover.

Disclosure of Invention

The utility model aims at providing a leveling device of band iron processing production to the problem that prior art exists.

In order to achieve the above object, the utility model adopts the following technical scheme:

a leveling device for flat iron machining production comprises a workbench, wherein a row of first rollers is arranged on the workbench and supported on the workbench through first supports respectively, roller shafts on at least one side of the row of first rollers are connected through a synchronous belt assembly, the first rollers positioned at the front end or the rear end are also connected with a driving motor through a driving belt, and the driving motor is installed below the workbench; a row of second rollers is further arranged above the row of first rollers, and a space for flat iron to horizontally pass through is formed between the row of first rollers and the row of second rollers; the second rollers are respectively hung below the leveling assemblies through second supports, and the leveling assemblies stretch across the first rollers and are adjustably mounted on the workbench.

The leveling device is simple in structure, easy to use, capable of effectively flattening the flat iron, continuous and uninterrupted flattening, high in efficiency and suitable for being applied to a flat iron production line; meanwhile, the leveling device can also provide power for conveying the flat iron, so that the continuous output of the flat iron is ensured.

One row the relative setting of first running roller and one row of second running roller can effectual centre gripping and concora crush the band iron forms straight band iron through the mode flattening of colding pressing crooked steel band, and the setting of one row of running roller can increase compressed area and time, and the flattening effect is better.

One of the first rollers is connected with the driving motor, the other first rollers roll in a driven mode under the synchronous action of the synchronous belt component, and the second roller above the synchronous belt component rolls in a driven mode in the process that the flat iron moves, so that the effect of up-and-down rolling is achieved.

The setting of leveling subassembly can be adjusted interval between second running roller and the first running roller is convenient for on the one hand the passing of band iron, on the other hand can do the band iron provides the holding down force, suitably compresses tightly the band iron is favorable to the flattening operation, adjusts convenient simple moreover.

Further, the leveling subassembly include with workstation parallel arrangement's clamp plate, the below of clamp plate is passed through the second support mounting the second running roller, the both sides of clamp plate are equipped with a plurality of double-screw bolts respectively, the one end of double-screw bolt is passed the workstation is connected with the nut, the other end of double-screw bolt passes the clamp plate is connected with the adjusting disk, the double-screw bolt is located the workstation with part cover between the clamp plate is equipped with the spring.

The pressing plate is arranged to be convenient for connecting the second roller, and the stud and the spring arranged between the second roller and the workbench are convenient for adjusting the distance between the pressing plate and the workbench, namely the distance between the second roller and the first roller; the setting of adjustment disk is convenient for manually finely tune, the spring can provide certain elasticity, is convenient for go upward the adjustment the clamp plate.

Furthermore, the studs are symmetrically arranged at four corners of the pressing plate respectively, and the adjusting disc is a hand wheel arranged above the pressing plate. The studs are arranged at four corners, so that the installation and the operation of the rollers are not influenced, and the conveying of the flat iron is not interfered.

Furthermore, the leveling assemblies are a plurality of groups arranged at intervals, and a plurality of second rollers are arranged below the leveling assemblies in each group. The second roller wheels are arranged in a plurality of separated modes, so that the installation and the disassembly are convenient, the local adjusting of the pressing plate is also convenient, and the second roller wheels can be arranged below the pressing plate.

Furthermore, the diameter of the second roller is smaller than that of the first roller, and the plurality of second rollers are arranged corresponding to one first roller. The first rollers are main rollers, the size is large, the flat iron is convenient to support and drive, each second roller does not need to be over against each first roller, and the whole correspondence between the upper row and the lower row can be ensured.

Furthermore, the number of the first rollers is 6-10, and the number of the second rollers is 10-16. The setting of a plurality of running rollers, the effect of flattening can be better, also need not set up too much running roller in order to avoid extravagant power.

Further, first running roller with the middle part of second running roller is the cylinder section, the second running roller with the both ends of first running roller are the truncated cone section respectively, the both ends external diameter of first running roller is from inside to outside end gradually big setting respectively, the both ends external diameter of second running roller is from inside to outside end gradually little setting respectively.

The running roller structure of adopting this kind of structure cooperates the use, and the cylinder section at middle part is used for the flattening of band iron, and the inclined plane of both sides then plays limiting displacement, avoids the lateral displacement of band iron and drops.

Further, hold-in range subassembly includes the hold-in range, and with the band pulley that the hold-in range is connected, the band pulley overlaps respectively and establishes the connection and is in on the roller of first running roller, synchronous effect is better, also convenient connection.

Further, driving motor passes through the motor cabinet and installs the below of workstation, offer the confession on the workstation the hole of stepping down that the drive belt passed, the one end of drive belt is connected driving motor's output, the other end are connected the roller of first running roller. The layout is more compact, and the occupation of the space above the workbench is reduced.

Further, a ruler plate is arranged above the leveling component, the ruler plate is arranged on the pressing plates, the ruler plate spans all the pressing plates, and a level gauge such as a level bubble is arranged above the ruler plate. The setting of backup ruler board is convenient for holistic leveling, the convenient visual observation level condition of setting up of level bubble to guarantee the levelness of band iron flattening.

Compared with the prior art, the beneficial effects of the utility model are that: 1. the leveling device is simple in structure, easy to use, capable of effectively flattening the flat iron, continuous and uninterrupted in flattening, high in efficiency and suitable for being applied to a flat iron production line; meanwhile, the leveling device can also provide power for the conveying of the flat iron, so that the continuous output of the flat iron is ensured; 2. the arrangement of the row of first rollers and the row of second rollers can effectively clamp and flatten the flat iron, and the bent steel strip is flattened into a straight flat iron in a cold pressing mode, so that the compression area and time can be increased due to the arrangement of the row of rollers, and the flattening effect is good; 3. the leveling component is arranged to adjust the distance between the second roller and the first roller, on one hand, the flat iron can penetrate through the leveling component, on the other hand, the flat iron can provide downward pressure to properly compress the flat iron, leveling operation is facilitated, and adjustment is convenient and simple.

Drawings

Fig. 1 is a schematic view showing a three-dimensional structure of a leveling device for processing and producing flat iron of the present invention;

FIG. 2 is a schematic view showing a three-dimensional structure of a leveling device for processing and producing flat iron according to the present invention;

FIG. 3 is a front schematic structural view of the leveling device for processing and producing flat iron of the present invention;

FIG. 4 is a schematic side view of a leveling device for processing and producing flat iron of the present invention;

in the figure: 1. a work table; 2. a first roller; 3. a first bracket; 4. a synchronous belt; 5. a second roller; 6. a second bracket; 7. pressing a plate; 8. a stud; 9. a spring; 10. an adjusting disk; 11. a drive motor; 12. a transmission belt; 13. flat iron.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "middle", "upper", "lower", "left", "right", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

As shown in fig. 1 to 4, a leveling device for processing and producing flat iron comprises a workbench 1, wherein a row of first rollers 2 is arranged on the workbench 1, the row of first rollers 2 is supported on the workbench 1 through first supports 3, roller shafts on the same side of the row of first rollers 2 are connected through a synchronous belt assembly, the first rollers 2 located at the rear end are further connected with a driving motor 11 through a transmission belt 12, and the driving motor 11 is installed below the workbench 1; a row of second rollers 5 is further arranged above the row of first rollers 2, and a space for flat iron 13 to horizontally pass through is formed between the row of first rollers 2 and the row of second rollers 5; the second rollers 5 are respectively hung below the leveling assemblies through second brackets 6, and the leveling assemblies stretch across the first rollers 2 and are adjustably mounted on the workbench 1.

The leveling device is simple in structure, easy to use, capable of effectively flattening the flat iron, continuous and uninterrupted in flattening, high in efficiency and suitable for being applied to a flat iron production line; meanwhile, the leveling device can provide power for conveying the flat iron, and continuous output of the flat iron is ensured.

One row the relative setting of first running roller 2 and one row of second running roller 5 can effectual centre gripping and concora crush band iron 13 forms straight band iron with crooked steel band through the mode flattening of colding pressing, and the setting up of one row of running roller can increase compressed area and time, and the flattening effect is better.

One of the first rollers 2 is connected with the driving motor 11, the other first rollers 2 roll in a driven manner under the synchronous action of the synchronous belt component, and the second roller 5 above the synchronous belt component rolls in a driven manner in the moving process of the flat iron, so that the effect of up-and-down rolling is achieved.

The setting of leveling subassembly can be adjusted interval between second running roller 5 and the first running roller 2 is convenient for on the one hand the passing of band iron 13, on the other hand can do band iron 13 provides the overdraft, suitably compresses tightly band iron 13 is favorable to the flattening operation, adjusts convenient simple moreover.

Further, the leveling subassembly include with workstation 1 parallel arrangement's clamp plate 7, the below of clamp plate 7 is passed through second support 6 installation second running roller 5, the both sides of clamp plate 7 are equipped with a plurality of double-screw bolts 8 respectively, the one end of double-screw bolt 8 is passed workstation 1 is connected with the nut, the other end of double-screw bolt 8 passes clamp plate 7 is connected with adjusting disk 10, double-screw bolt 8 is located workstation 1 with part cover between the clamp plate 7 is equipped with spring 9.

The pressing plate 7 is arranged to be convenient for connecting the second roller 5, and the stud 8 and the spring 9 are arranged between the second roller 5 and the workbench 1 to adjust the distance between the pressing plate 7 and the workbench 1, namely the distance between the second roller 5 and the first roller 2; the setting of adjusting disk 10 is convenient for manual fine setting, spring 9 can provide certain elasticity, is convenient for go upward the adjustment clamp plate 7.

Furthermore, the studs 8 are symmetrically arranged at four corners of the pressing plate 7, and the adjusting disc 10 is a hand wheel arranged above the pressing plate 7. The studs 8 are arranged at four corners, so that the installation and the operation of the rollers are not influenced, and the conveying of the flat iron is not interfered.

Furthermore, the leveling assemblies are a plurality of groups arranged at intervals, and a plurality of second rollers 5 are arranged below the leveling assemblies in each group. The second roller wheels are arranged in a plurality of separated modes, so that the installation and the disassembly are convenient, the local adjusting of the pressing plate is also convenient, and the second roller wheels can be arranged below the pressing plate.

Further, the diameter of the second roller 5 is smaller than the diameter of the first roller 2, and the plurality of second rollers 5 are arranged corresponding to one of the first rollers 2. The first roller 2 is a main roller, is large in size and convenient to support and drive the flat iron to move, and the second rollers 5 are not required to be opposite to the first rollers 2 and only need to ensure integral correspondence between the upper row and the lower row.

Further, the number of the first rollers 2 is 8, and the number of the second rollers 5 is 12. The setting of a plurality of running rollers, the effect of flattening can be better, also need not set up too much running roller in order to avoid extravagant power.

Further, first running roller 2 with the middle part of second running roller 5 is the cylinder section, second running roller 5 with the both ends of first running roller 2 are the truncated cone section respectively, the outside diameter from the inside of both ends of first running roller 2 sets up to the outside end gradually respectively, the outside diameter from the inside of both ends of second running roller 5 sets up to the outside end gradually respectively.

The roller structure of this kind of structure is adopted to cooperate the use, and the cylinder section at middle part is used for the flattening of band iron 13, and the inclined plane of both sides then plays limiting displacement, avoids the lateral displacement of band iron 13 and drops.

Further, hold-in range subassembly includes hold-in range 4, and with the band pulley that hold-in range 4 is connected, the band pulley overlaps respectively to be established and is connected on the roller of first running roller 2, and synchronous effect is better, also convenient the connection.

Further, driving motor 11 passes through the motor cabinet and installs the below of workstation 1, the confession has been seted up on the workstation 1 the hole of stepping down that drive belt 12 passed, the one end of drive belt 12 is connected driving motor 11's output, the other end are connected the roller of first running roller 2. Such an arrangement is more compact and reduces the space occupied above the table 1.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A leveling device for flat iron machining production comprises a workbench and is characterized in that a row of first rollers are arranged on the workbench and are supported on the workbench through first supports respectively, roller shafts on at least one side of the row of first rollers are connected through a synchronous belt assembly, the first rollers positioned at the front end or the rear end are also connected with a driving motor through a driving belt, and the driving motor is installed below the workbench; a row of second rollers is further arranged above the row of first rollers, and a space for flat iron to horizontally pass through is formed between the row of first rollers and the row of second rollers; the second rollers are respectively hung below the leveling assemblies through second supports, and the leveling assemblies stretch across the first rollers and are adjustably mounted on the workbench.

2. The leveling device for processing and producing the flat iron according to claim 1, wherein the leveling component comprises a pressing plate arranged in parallel with the workbench, the second roller is mounted below the pressing plate through the second support, a plurality of studs are respectively arranged on two sides of the pressing plate, one ends of the studs penetrate through the workbench and are connected with nuts, the other ends of the studs penetrate through the pressing plate and are connected with adjusting discs, and springs are sleeved on the portions, located between the workbench and the pressing plate, of the studs.

3. The leveling device for processing and producing the flat iron according to claim 2, wherein the studs are symmetrically arranged at four corners of the pressing plate respectively, and the adjusting disc is a hand wheel arranged above the pressing plate.

4. The leveling device for flat iron manufacturing according to claim 1, wherein the leveling assemblies are arranged in a plurality of groups at intervals, and a plurality of second rollers are arranged below each group of leveling assemblies.

5. The flattening device for flat iron manufacturing according to claim 1, wherein the diameter of said second roller is smaller than the diameter of said first roller, and a plurality of said second rollers are provided corresponding to one of said first rollers.

6. The leveling device for processing and producing the flat iron according to claim 1, wherein the number of the first rollers is 6 to 10, and the number of the second rollers is 10 to 16.

7. The leveling device for processing and producing flat iron according to claim 1, wherein the middle parts of the first roller and the second roller are both cylindrical sections, the two ends of the second roller and the first roller are truncated cone sections, the outer diameters of the two ends of the first roller are gradually increased from inside to outside, and the outer diameters of the two ends of the second roller are gradually decreased from inside to outside.

8. The flattening device for flat iron processing production according to claim 1, characterized in that the synchronous belt assembly comprises a synchronous belt and belt pulleys connected with the synchronous belt, and the belt pulleys are respectively sleeved and connected on the roller shafts of the first rollers.

9. The leveling device for processing and producing the flat iron according to claim 1, wherein the driving motor is installed below the workbench through a motor base, the workbench is provided with a yielding hole for the transmission belt to pass through, one end of the transmission belt is connected with an output end of the driving motor, and the other end of the transmission belt is connected with the roller shaft of the first roller.