CN217918786U

CN217918786U - Compound wax storage packaging production line

Info

Publication number: CN217918786U
Application number: CN202221511984.6U
Authority: CN
Inventors: 付强
Original assignee: Hubei Vivatech Co ltd
Current assignee: Hubei Vivatech Co ltd
Priority date: 2022-06-17
Filing date: 2022-06-17
Publication date: 2022-11-29
Anticipated expiration: 2032-06-17

Abstract

The utility model provides a compound wax storage packaging production line, includes storage liquefaction device (110) and filling packaging system (120), and storage liquefaction device (110) are including the holding vessel body (20), and the lower part separates into the water storage chamber through first baffle (22) and stores up the wax chamber in the holding vessel body (20), stores up the wax intracavity and separates into four big storehouses through vertical cross baffle (25), and separates into a plurality of little storehouses from top to bottom through a plurality of transverse partition (26) in every big storehouse, the utility model discloses the advantage is: the storage tank body is separated into a plurality of independent small storage bins which are communicated through the vertical cross-shaped partition plates and the transverse partition plates, so that the wax block melting efficiency is improved, the energy consumption is reduced, and meanwhile, the gravity of the dispersed wax blocks can be very large in a solidification state. The automatic bagging by the bagging machine saves labor, the wax liquid can be quickly cooled and solidified in the cooling box, and the cooling time is shortened; the splash guard can effectively prevent wax liquid from splashing.

Description

Compound wax storage packaging production line

Technical Field

The utility model relates to a compound wax production technical field, concretely relates to compound wax storage packaging production line.

Background

At present, compound wax is as the raw and other materials of emulsion explosive, need liquefy solid-state wax raw materials before storage and filling, large-scale storage tank is usually used to current storage mode, however solidify easily under the normal atmospheric temperature in the wax liquid storage process, when stopping production in particular, its self focus is concentrated in the bottom after the wax liquid solidifies, lead to jar body bottom to bear great pressure, need make jar internal wax piece fully melt when production, so that the smooth and easy of production, current jar body is mostly from bottom and heating all around, rethread agitating unit stirs and makes it keep the liquefaction state after the wax piece fully melts, work efficiency is lower, the energy consumption is big. The composite wax is mostly manually sleeved with a layer of film bag in a corrugated case during packaging, then the filling is carried out, and then the filling is carried manually, so that cooperation of multiple persons is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the above-mentioned not enough, and provide a compound wax storage packaging production line.

The utility model comprises a storage liquefying device and a filling and packaging system,

the storage liquefaction device comprises a storage tank body, a heating jacket is arranged on the storage tank body, the lower part in the storage tank body is divided into a water storage cavity and a wax storage cavity by a first partition plate, the wax storage cavity is divided into four large storage bins by vertical cross partition plates, each large storage bin is divided into a plurality of small storage bins from top to bottom by a plurality of transverse partition plates, the first partition plates, the vertical cross partition plates and the transverse partition plates are hollow plates communicated with the heating jacket, and wax liquid channels are arranged on the first partition plates, the vertical cross partition plates and the transverse partition plates,

a drain pipe and a wax liquid discharge pipe are respectively arranged on the side wall of the water storage cavity from bottom to top, a wax liquid input pipe is arranged at the top of the wax storage cavity, heat conduction pipes which penetrate through the four large storage bins up and down are arranged in the four large storage bins, heating wires are arranged in the heat conduction pipes, one end of the bottom of each heat conduction pipe is closed, and one end of the top of each heat conduction pipe is open and extends out of the storage tank;

the filling and packaging system comprises a chain plate conveyor, a cooling box, a wax storage box and a bagging machine, wherein the cooling box is positioned in the middle of the chain plate conveyor, an upper chain plate of the chain plate conveyor penetrates through the cooling box, the top and two gears of the cooling box are both provided with openings, a group of high-pressure air pipes are respectively arranged on the front side and the rear side in the cooling box, and a group of blowing heads with openings facing the middle of the chain plate conveyor are arranged on the high-pressure air pipes;

the wax storage box is arranged above the cooling box through a support frame, a feed inlet of the wax storage box is communicated with a wax liquid discharge pipe of the storage tank body through a pipeline, a material homogenizing conical hopper is arranged at the bottom of the wax storage box, a filling head is arranged at the bottom of the material homogenizing conical hopper, a splash guard is arranged on the filling head, a material receiving plate is movably connected in the splash guard, a material receiving cylinder for driving the material receiving plate to move left and right is arranged on the support frame of the wax storage box, steam heat preservation jackets are respectively arranged on the wax storage box and the material homogenizing conical hopper, stirring blades are arranged in the material homogenizing conical hopper, and a stirring motor for driving the stirring blades to rotate is arranged at the top of the wax storage box; the bagging machine is arranged above the feeding end of the chain plate conveyor.

The diameter of the wax liquid channel of the transverse partition plate is not less than 600mm, and the wax liquid channel of the transverse partition plate is detachably connected with a screen plate; supporting beams are arranged at the bottoms of the first partition plate and the transverse partition plates, and the wax liquid channels of the two transverse partition plates which are adjacent up and down are staggered with each other; and a heat-insulating layer is arranged on the outer side of the storage tank body.

The opening of the blowing head is downward inclined, the opening orientations of two adjacent blowing heads on the high-pressure air pipes are opposite in the front and back direction in the horizontal direction, and the blowing heads on the two adjacent high-pressure air pipes are staggered.

The splash guard is provided with a receiving plate mounting groove, the receiving plate is movably inserted in the groove, a scraping plate is arranged in the splash guard above the receiving plate mounting groove, one end of the scraping plate is hinged to the splash guard through a pin shaft, a torsion spring is arranged on the pin shaft, and one end of the scraping plate, far away from the hinged end, is tightly attached to the top of the receiving plate through the torsion spring.

The side wall of the cooling box is a hollow plate, and circulating cooling water is arranged in the hollow plate.

The utility model has the advantages that: the storage tank body is separated into a plurality of independent small storage bins which are communicated with each other through the vertical cross-shaped partition plate and the transverse partition plate, the wax block melting efficiency is improved, the energy consumption is reduced, and meanwhile, the gravity of the dispersed wax blocks can be very large in the solidification state. The automatic bagging by the bagging machine saves labor, the wax liquid can be rapidly cooled and solidified in the cooling box, and the cooling time is shortened; the splash guard can effectively prevent wax liquid from splashing.

Description of the drawings

Fig. 1 is a schematic structural view of the present invention.

FIG. 2 is a schematic diagram of a storage liquefaction plant.

FIG. 3 is a schematic view of the distribution of the interior of a storage tank.

Fig. 4 is a schematic diagram of a filling and packaging system.

Fig. 5 is a schematic view of the structure of the cooling tank.

Fig. 6 is a schematic view of the arrangement of the blowing heads of the cooling box.

Fig. 7 is a schematic view of a wax box structure.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures.

In the description of the embodiments of the present invention, it should be noted that, if the terms "upper", "lower", "inside", "outside", etc. are used for indicating the orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention usually place when using, the present invention is only used for convenience of description and simplification of the description, but does not indicate or imply that the devices or elements indicated must have specific orientations, be constructed in specific orientations, and operate, and thus, the present invention should not be construed as being limited. Furthermore, the appearances of the terms "first," "second," and the like in the description of the present invention are not intended to be limiting but rather are to be construed as indicating or implying relative importance.

In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in the drawings, the present invention includes a storage liquefaction unit 110 and a filling and packaging system 120,

the storage liquefaction device 110 comprises a storage tank body 20, a heating jacket 21 is arranged on the storage tank body 20, the inner lower part of the storage tank body 20 is divided into a water storage cavity and a wax storage cavity by a first partition plate 22, the wax storage cavity is divided into four large storage bins by vertical cross partition plates 25, each large storage bin is divided into a plurality of small storage bins from top to bottom by a plurality of transverse partition plates 26, the first partition plates 22, the vertical cross partition plates 25 and the transverse partition plates 26 are hollow plates communicated with the heating jacket 21, and wax liquid channels are arranged on the first partition plates 22, the vertical cross partition plates 25 and the transverse partition plates 26,

a drain pipe and a wax liquid discharge pipe are respectively arranged on the side wall of the water storage cavity from bottom to top, a wax liquid input pipe 30 is arranged at the top of the wax storage cavity, heat conduction pipes 32 which penetrate through the four large storage bins up and down are arranged in the four large storage bins, electric heating wires are arranged in the heat conduction pipes 32, one end of the bottom of each heat conduction pipe 32 is sealed, and one end of the top of each heat conduction pipe 32 is open and extends out of the storage tank body 20;

the filling and packaging system 120 comprises a chain plate conveyor 40, a cooling box 41, a wax storage box 42 and a bagging machine 43, wherein the cooling box 41 is positioned in the middle of the chain plate conveyor 40, an upper chain plate of the chain plate conveyor 40 penetrates through the cooling box 41, the top and two shelves of the cooling box 41 are both provided with openings, a group of high-pressure air pipes 50 are respectively arranged on the front side and the rear side in the cooling box 41, and a group of blowing heads 51 with openings facing the middle of the chain plate conveyor 40 are arranged on the high-pressure air pipes 50;

the wax storage box 42 is arranged above the cooling box 41 through a support frame, a feed inlet of the wax storage box 42 is communicated with a wax liquid discharge pipe of the storage tank body 20 through a pipeline, a material refining conical hopper 55 is arranged at the bottom of the wax storage box 42, a filling head 56 is arranged at the bottom of the material refining conical hopper 55, a splash cover 57 is arranged on the filling head 56, a material receiving plate 58 is movably connected in the splash cover 57, a material receiving cylinder 59 for driving the material receiving plate 58 to move left and right is arranged on the support frame of the wax storage box 42, steam heat-insulating jackets are respectively arranged on the wax storage box 42 and the material refining conical hopper 55, stirring blades 61 are arranged in the material refining conical hopper 55, and a stirring motor 62 for driving the stirring blades 61 to rotate is arranged at the top of the wax storage box 42; the bagging machine 43 is mounted above the feed end of the apron conveyor 40.

The diameter of the wax liquid channel of the transverse partition plate 26 is not less than 600mm, and a screen plate 35 is detachably connected to the wax liquid channel of the transverse partition plate 26; the bottoms of the first partition plate 22 and the transverse partition plates 26 are respectively provided with a support beam 36, and the wax liquid channels of the two upper and lower adjacent transverse partition plates 26 are mutually staggered; the outer side of the storage tank body 20 is provided with a heat preservation layer.

The openings of the blowing heads 51 are inclined downwards, the openings of two adjacent blowing heads 51 on the high-pressure air pipes 50 face to the opposite directions in the horizontal direction, and the blowing heads 51 on two adjacent high-pressure air pipes 50 are staggered.

The splash guard 57 is provided with a material receiving plate mounting groove, the material receiving plate 58 is movably inserted in the groove, a material scraping plate 72 is arranged in the splash guard 57 above the material receiving plate mounting groove, one end of the material scraping plate 72 is hinged on the splash guard 57 through a pin shaft, a torsion spring is arranged on the pin shaft, and one end of the material scraping plate 72 far away from the hinged end is tightly attached to the top of the material receiving plate 58 through the torsion spring.

The side wall of the cooling box 41 is a hollow plate, and the circulating cooling water is arranged in the hollow plate.

The working mode is as follows: the storage tank body 20 is divided into a plurality of small storage bins which are communicated through a vertical cross partition plate 25 and a transverse partition plate 26, a water storage cavity is formed between the first partition plate 22 and the bottom of the storage tank body 20, hot water is filled in the cavity, and wax liquid can float on the cavity, so that wax melting and discharging are facilitated.

The first partition plate 22, the vertical cross partition plate 25 and the transverse partition plate 26 are hollow plates communicated with the heating jacket 21, and under the condition of steam flowing, the first partition plate 22, the vertical cross partition plate 25 and the transverse partition plate 26 are combined with the heating jacket 21 and the heat conduction pipe 32 to rapidly heat the wax liquid or the wax block, so that the wax melting efficiency is improved. When production is stopped and the wax liquid is solidified, the small storage bins can separate the wax blocks and disperse the gravity of the wax blocks in the storage tank body 20.

The wax liquid channel diameter of transverse baffle 26 is not less than 600mm, and can dismantle on transverse baffle 26's wax liquid channel and be connected with otter board 35, and the staff of being convenient for of wax liquid channel gets into to overhaul, and otter board 35 can play the supporting role when the wax stone melts, avoids the big wax stone on upper portion to sink in the little storage storehouse of lower part.

The wax liquid channels of the two adjacent transverse partition plates 26 are staggered with each other, so that the gravity of each small storage bin can be dispersed when the wax liquid is solidified into blocks.

Wax liquid in the storage tank body 20 is conveyed into a wax storage tank 42 through a pipeline, a bagging machine 43 adopts an LNTA-800 type bagging machine produced by the Guinea (Shanghai) Automation technology Limited company, when a packing box is at a station below the bagging machine 43, the bagging machine 43 sleeves a film bag in the packing box, when the bagged packing box moves to a position right below a filling head 56, a valve of the filling head 56 is opened, the wax liquid is filled into the packing box, at least three packing box stop stations are arranged in a cooling box 41, the filling head 56 is arranged above the first packing box stop station in the cooling box 41, a splash-proof cover 57 covers the corresponding packing box, the wax liquid is prevented from splashing out during filling, after filling, the valve of the filling head 56 is closed, a material receiving cylinder 59 is started, a material receiving plate 58 is extended into the lower part of the filling head 56, the wax liquid remained on the filling head 56 is prevented from dripping into the cooling box 41, an air blowing head 51 carries out air cooling on the side wall of the packing box, the wax liquid in the packing box is cooled and solidified, stirring blades 61 are rapidly stirred in a stirring cone 55, the wax liquid is prevented from precipitating, the wax liquid in the filling head 56 is kept to be smoothly moved out, and the chain plate of the packing box 40, and the packing box is kept standing still and the cooling blade is completely waits for standing and solidification after the packing box to be completely.

The opening of the blowing head 51 is downward inclined, the opening orientations of two adjacent blowing heads 51 on the high-pressure air pipe 50 are opposite in the front and back direction in the horizontal direction, the blowing heads 51 on two adjacent high-pressure air pipes 50 are staggered from top to bottom, and the blowing heads 51 between two packing boxes can blow cold air to two left and right side plates of the packing boxes, so that the condensation efficiency is improved.

The splash guard 57 is a square guard matched with the packing box, the distance between the splash guard 57 and the packing box is 15-25mm, and wax liquid can be effectively prevented from splashing outside the packing box while the packing box and the film bag are ensured to pass through smoothly.

It has connect the flitch mounting groove to open on the splashproof cover 57, connect flitch 58 activity to peg graft at the inslot, be located to be equipped with in the splashproof cover 57 that connects flitch mounting groove top and scrape flitch 72, scrape flitch 72 one end and articulate on splashproof cover 57 through the round pin axle, and sell epaxial torsion spring that is equipped with, the flitch 72 one end of scraping of keeping away from the hinged end is hugged closely at connecing flitch 58 top through torsion spring, connect flitch 58 when the withdrawal, scrape flitch 72 and can push the wax that falls on connecing flitch 58 into the packing box in, prevent to connect flitch 58 wax to drip to gather too much and trickle in cooler bin 41.

Claims

1. A composite wax storage and packaging production line is characterized by comprising a storage liquefying device (110) and a filling and packaging system (120),

the storage liquefaction device (110) comprises a storage tank body (20), a heating jacket (21) is arranged on the storage tank body (20), the inner lower part of the storage tank body (20) is divided into a water storage cavity and a wax storage cavity through a first partition plate (22), the wax storage cavity is divided into four large storage bins through vertical cross partition plates (25), each large storage bin is divided into a plurality of small storage bins from top to bottom through a plurality of transverse partition plates (26), the first partition plates (22), the vertical cross partition plates (25) and the transverse partition plates (26) are hollow plates communicated with the heating jacket (21), and wax liquid channels are respectively arranged on the first partition plates (22), the vertical cross partition plates (25) and the transverse partition plates (26),

a drain pipe and a wax liquid discharge pipe are respectively arranged on the side wall of the water storage cavity from bottom to top, a wax liquid input pipe (30) is arranged at the top of the wax storage cavity, heat conduction pipes (32) which penetrate through the four large storage bins up and down are arranged in the four large storage bins, electric heating wires are arranged in the heat conduction pipes (32), one end of the bottom of each heat conduction pipe (32) is closed, and one end of the top of each heat conduction pipe (32) is open and extends out of the storage tank body (20);

the filling and packaging system (120) comprises a chain plate conveyor (40), a cooling box (41), a wax storage box (42) and a bagging machine (43), wherein the cooling box (41) is positioned in the middle of the chain plate conveyor (40), an upper chain plate of the chain plate conveyor (40) penetrates through the cooling box (41), the top and two gears of the cooling box (41) are both provided with openings, a group of high-pressure air pipes (50) are respectively arranged on the front side and the rear side in the cooling box (41), and a group of blowing heads (51) with openings facing the middle of the chain plate conveyor (40) are arranged on the high-pressure air pipes (50);

the wax storage box (42) is arranged above the cooling box (41) through a support frame, a feed inlet of the wax storage box (42) is communicated with a wax liquid discharge pipe of the storage tank body (20) through a pipeline, a refining cone hopper (55) is arranged at the bottom of the wax storage box (42), a filling head (56) is arranged at the bottom of the refining cone hopper (55), a splash guard (57) is arranged on the filling head (56), a receiving plate (58) is movably connected in the splash guard (57), a receiving cylinder (59) for driving the receiving plate (58) to move left and right is arranged on the support frame of the wax storage box (42), steam heat-insulation jackets are respectively arranged on the wax storage box (42) and the refining cone hopper (55), stirring blades (61) are arranged in the refining cone hopper (55), and a stirring motor (62) for driving the stirring blades (61) to rotate is arranged at the top of the wax storage box (42); the bagging machine (43) is mounted above the feed end of the apron conveyor (40).

2. The composite wax storage and packaging production line as claimed in claim 1, wherein the wax liquid channel of the transverse partition plate (26) has a diameter of not less than 600mm, and a mesh plate (35) is detachably connected to the wax liquid channel of the transverse partition plate (26); supporting beams (36) are arranged at the bottoms of the first partition plate (22) and the transverse partition plates (26), and wax liquid channels of two vertically adjacent transverse partition plates (26) are staggered with each other; the outer side of the storage tank body (20) is provided with a heat preservation layer.

3. The composite wax storage and packaging production line as claimed in claim 1, wherein the openings of the blowing heads (51) are inclined downwards, the openings of two adjacent blowing heads (51) on the high-pressure air pipes (50) face to the opposite front and back in the horizontal direction, and the blowing heads (51) on two adjacent high-pressure air pipes (50) are staggered.

4. The composite wax storage and packaging production line as claimed in claim 1, wherein the splash guard (57) is provided with a receiving plate mounting groove, the receiving plate (58) is movably inserted in the receiving groove, a scraping plate (72) is arranged in the splash guard (57) above the receiving plate mounting groove, one end of the scraping plate (72) is hinged on the splash guard (57) through a pin shaft, a torsion spring is arranged on the pin shaft, and one end of the scraping plate (72) far away from the hinged end is tightly attached to the top of the receiving plate (58) through the torsion spring.

5. The composite wax storage and packaging production line as claimed in claim 1, wherein the side wall of the cooling box (41) is a hollow plate, and circulating cooling water is arranged in the hollow plate.