CN217916867U - Fiber grid double-time directional winding machine for glass fiber reinforced plastic composite cable pipe - Google Patents
Fiber grid double-time directional winding machine for glass fiber reinforced plastic composite cable pipe Download PDFInfo
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- CN217916867U CN217916867U CN202221795284.4U CN202221795284U CN217916867U CN 217916867 U CN217916867 U CN 217916867U CN 202221795284 U CN202221795284 U CN 202221795284U CN 217916867 U CN217916867 U CN 217916867U
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Abstract
The utility model provides a compound cable duct fiber mesh twice directional coiler of glass steel, the on-line screen storage device comprises a base, the base front side is equipped with the bearing box, the first rotary drum that the level set up is installed through the bearing in the bearing box, first rotary drum front end is connected with the power pack who installs in the bearing box, the carousel is installed to first rotary drum rear end, the second rotary drum is installed to the carousel rear side, a plurality of creel is installed along the circumference to carousel rear side outer fringe, install the yarn dish on the creel, the first leading wheel of carousel rear side surface installation, install the second leading wheel on the second rotary drum of first leading wheel rear side, first grade yarn dish and second grade yarn dish. The first guide wheel and the second guide wheel are matched with each other to enable the glass fiber yarns to be in slow transition, so that the condition that the glass fiber yarns are broken due to too fast transition is avoided; preliminary location is carried out glass fiber silk through first grade yarn separating disc, and second grade yarn separating disc carries out accurate location to glass fiber silk, selects glass fiber silk's spacing distance according to the density degree of fibre net on the inner tube, and it is accurate to fix a position, has guaranteed the winding precision.
Description
The technical field is as follows:
the utility model relates to a two-time directional coiler of glass steel composite cable pipe fibre net.
Background art:
the glass fiber is an inorganic non-metallic material with excellent performance, and is an inorganic non-metallic material which is formed by taking glass balls or waste glass as raw materials through high-temperature melting, wire drawing and coiling, wherein the diameter of glass fiber monofilaments ranges from several micrometers to twenty-several-meter micrometers, the glass fiber monofilaments are equivalent to 1/2-1/5 of one hair, each fiber strand consists of several or even 10 monofilaments, the glass fiber monofilaments are usually used as a reinforcing material, an electric insulating material, a heat insulation material, a circuit substrate and the like in a composite material, and the glass fiber is widely applied to various fields of national economy.
The glass fiber winding reinforced composite pipe is a novel thermoplastic composite pipeline which is started in recent years, and has the advantages of corrosion resistance, wear resistance, good temperature resistance, low heat conductivity coefficient, low surface roughness, good flexibility and the like. For example, chinese patent application with publication No. CN103016856A, entitled fiber lattice belt winding reinforced composite pipe, and its preparation process and equipment, discloses a structure of a glass fiber winding reinforced composite pipe, however, when the glass fiber is wound into a lattice shape, an ordinary winding machine is difficult to achieve an ideal winding effect, and there are the following reasons: firstly, the glass fiber yarn is too fast in transition from a yarn disc to a pipe, and the yarn breakage condition is easy to occur; secondly, the glass fiber yarns are not accurately positioned during yarn splitting, so that yarn leakage, yarn running and the like are easy to occur, and the winding precision is influenced; thirdly, the thermoplastic inner pipe is easy to shake under stress when being wound, the winding precision of the glass fiber yarns can be influenced, the size of the wound fiber grids is uneven, and the force bearing capacity of each part of the finally manufactured pipeline is uneven, so that the quality of the whole composite pipeline is influenced.
In conclusion, the winding problem of the glass fiber yarns in the production process of the glass fiber reinforced plastic composite cable pipe becomes a technical problem to be solved urgently in the industry.
The utility model has the following contents:
the utility model discloses a remedy prior art not enough, provide a two-time directional coiler of glass steel composite cable pipe fibre net, solved glass fiber yarn in the past from the yarn dish to the problem that the disconnected silk appears too urgently easily when the pipe passes through, solved glass fiber yarn in the past and fixed a position the problem of not accurate influence winding precision when dividing the yarn.
The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be:
the utility model provides a compound cable duct fiber mesh two-time directional coiler of glass steel, includes the base, the base front side is equipped with the bearing box, the first rotary drum that the level set up is installed through the bearing in the bearing box, first rotary drum front end is connected with the power unit who installs in the bearing box, and the carousel is installed to first rotary drum rear end, the second rotary drum is installed to the carousel rear side, first rotary drum is linked together with second rotary drum inside, a plurality of creel is installed along the circumference to carousel rear side outer fringe, install the reel on the creel, the winding has glass fiber silk on the reel, first leading wheel of carousel rear side surface installation, install second leading wheel, first grade yarn dish and second grade yarn dish on the second rotary drum of first leading wheel rear side in proper order, first leading wheel, second leading wheel are used for carrying out the slow transition to glass fiber silk on the reel, the first grade yarn dish is used for tentatively fixing a position glass fiber silk, the second grade yarn dish is used for carrying out accurate location to glass fiber silk.
The base is made of a steel plate of 10-20 cm and used for balancing weight.
The bearing comprises two bearings which are respectively arranged on two sides of the bearing box and used for supporting the first rotating cylinder, and the bearing comprises angular contact ball bearings.
The power unit comprises a motor and a gear commutator, and the gear commutator is meshed with a gear ring arranged on the outer surface of the first rotary drum and used for driving the first rotary drum to rotate.
The yarn disc is installed on the creel through a locking nut.
And a plurality of yarn poking rods are uniformly arranged on the first guide wheel along the circumference.
The first-level yarn dividing disc and the second-level yarn dividing disc comprise a plurality of yarn dividing teeth which are uniformly arranged along the circumference.
The front side of the bearing box is provided with a carrier roller, the carrier roller is supported through a vertical rod, and the vertical rod is in threaded connection with a horizontal rod fixed on the bearing box.
The rear side of the second rotary drum is provided with a pipe sleeve, the pipe sleeve is installed on a support frame, and the support frame is fixed on the base.
The support frame is provided with a linear guide rail, the pipe sleeve is slidably mounted on the linear guide rail through a sliding seat at the bottom, and the support frame is provided with a hand-operated screw rod in threaded connection with the bottom of the sliding seat.
The utility model adopts the above technical scheme, have following advantage:
by arranging the first guide wheel and the second guide wheel, the first guide wheel firstly carries out first-stage transition on the glass fiber yarns on the yarn disc, the second guide wheel carries out second-stage transition on the glass fiber yarns on the yarn disc, and the first guide wheel and the second guide wheel are matched with each other to lead the glass fiber yarns to be in slow transition, thereby avoiding the condition of yarn breakage caused by over-emergency transition; the glass fiber yarns are preliminarily positioned through the first-level yarn dividing disc, the second-level yarn dividing disc accurately positions the glass fiber yarns, the spacing distance of the glass fiber yarns is selected according to the density degree of fiber grids on the inner pipe, the positioning is accurate, and the winding accuracy is guaranteed; the pipe is supported by the carrier roller on the front side of the bearing box and the sleeve on the rear side of the bearing box, so that the pipe is prevented from being stressed to shake when being wound, the size of a fiber grid after winding is uniform, the load bearing capacity of each part of a manufactured pipeline is ensured to be uniform, and the quality of the whole composite pipeline is finally ensured.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a right-side structural schematic diagram of the rotary table, the guide wheel and the yarn separating disc in fig. 1.
In the figure, 1, a base, 2, a bearing box, 3, a bearing, 4, a first rotary drum, 5, a rotary disc, 6, a second rotary drum, 7, a creel, 8, a yarn disc, 9, a first guide wheel, 10, a second guide wheel, 11, a first-level yarn dividing disc, 12, a second-level yarn dividing disc, 13, a motor, 14, a gear commutator, 15, a gear ring, 16, a locking nut, 17, a yarn pulling rod, 18, a carrier roller, 19, a vertical rod, 20, a horizontal rod, 21, a pipe sleeve, 22, a support frame, 23, a linear guide rail, 24, a slide seat, 25 and a hand-operated screw rod are arranged.
The specific implementation mode is as follows:
in order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings.
As shown in fig. 1-2, a fiberglass reinforced plastic composite cable pipe fiber mesh double-directional winding machine comprises a base 1, a bearing box 2 is arranged on the front side of the base 1, a first rotary drum 4 horizontally arranged is installed in the bearing box 2 through a bearing 3, the front end of the first rotary drum 4 is connected with a power unit installed in the bearing box 2, a rotary disc 5 is installed on the rear end of the first rotary drum 4, a second rotary drum 6 is installed on the rear side of the rotary disc 5, the first rotary drum 4 is communicated with the inside of the second rotary drum 6, a plurality of creels 7 are installed on the outer edge of the rear side of the rotary disc 5 along the circumference, a yarn disc 8 is installed on the creels 7, fiberglass fibers are wound on the yarn disc 8, a first guide wheel 9 is installed on the rear side surface of the rotary disc 5, a second guide wheel 10, a first-level yarn dividing disc 11 and a second-level yarn dividing disc 12 are sequentially installed on the second rotary drum 6 on the rear side of the first guide wheel 9, the first guide wheel 9 and the second guide wheel 10 and the second guide wheel 11 are used for slowly passing through the yarn dividing disc 11, and for primarily positioning the fiberglass fibers for precisely positioning the fiberglass fibers.
The base 1 is made of a steel plate of 10-20 cm and used for carrying out weight balancing.
The two bearings 3 are respectively installed on two sides of the bearing box 2 and used for supporting the first rotary drum 4, and the bearing 3 comprises an angular contact ball bearing and can bear radial load and axial load at the same time.
The power unit comprises a motor 13 and a gear reverser 14, wherein the gear reverser 14 plays roles of reversing and reducing speed, and the gear reverser 14 is in meshed connection with a gear ring 15 arranged on the outer surface of the first rotary drum 4 and is used for driving the first rotary drum 4 to rotate.
The reel 8 is mounted on the creel 7 by means of a locking nut 16, and the reel 8 can be replaced by unscrewing the locking nut 16.
A plurality of yarn poking rods 17 are uniformly arranged on the first guide wheel 9 along the circumference, and the yarn poking rods 17 can poke the glass fiber to rotate synchronously.
The first-stage yarn dividing disc 11 and the second-stage yarn dividing disc 12 comprise a plurality of yarn dividing teeth which are uniformly arranged along the circumference, and the spacing distance of the glass fiber yarns can be adjusted.
The front side of the bearing box 2 is provided with a carrier roller 18, the carrier roller 18 supports a pipe, the carrier roller 18 is supported through a vertical rod 19, the vertical rod 19 is in threaded connection with a horizontal rod 20 fixed on the bearing box, and the height of the carrier roller 18 can be adjusted up and down.
The rear side of the second rotary drum 6 is provided with a pipe sleeve 21, the inner diameter of the pipe sleeve 21 is matched with the outer diameter of the pipe, the pipe can be prevented from shaking, the pipe sleeve 21 is installed on a support frame 22, and the support frame 22 is fixed on the base 1.
The support frame 22 is provided with a linear guide rail 23, the pipe sleeve 21 is slidably mounted on the linear guide rail 23 through a slide seat 24 at the bottom, the support frame 22 is provided with a hand-operated screw rod 255 in threaded connection with the bottom of the slide seat 24, and the slide seat 24 can be driven to move back and forth along the linear guide rail 23 through a hand-operated screw rod 25, so that the front and back positions of the pipe sleeve 21 can be adjusted.
The working principle is as follows:
the thermoplastic inner tube passes through the tube sleeve 21, the second rotary drum 6 and the inside of the first rotary drum 4 under the action of a tractor and moves forwards, the motor 13 is started, the motor 13 drives the first rotary drum 4 to rotate through the gear commutator 14, the first rotary drum 4 drives the rotary disc 5 and the second rotary drum 6 to synchronously rotate, the glass fiber filaments on the yarn disc 8 sequentially pass through the first guide wheel 9 and the second guide wheel 10, the first guide wheel 9 firstly carries out primary transition on the glass fiber filaments, the second guide wheel 10 carries out secondary transition on the glass fiber filaments, the first guide wheel 9 and the second guide wheel 10 are matched with each other to enable the glass fiber filaments to slowly transition, the condition that the glass fiber filaments are broken suddenly during transition is avoided, the glass fiber filaments after transition sequentially pass through the first grade yarn dividing disc 11 and the second grade yarn dividing disc 12, the first grade yarn dividing disc 11 carries out primary positioning on the glass fiber filaments, the second grade yarn dividing disc 12 carries out precise positioning on the glass fiber filaments, the spacing distance of the glass fiber filaments is selected according to the density degree of fiber grids on the inner tube, the positioning is precise, and the winding precision is ensured; the glass fiber reinforced plastic composite cable tube is formed by firstly performing primary winding through one winding machine, then performing secondary winding through the other winding machine rotating in the opposite direction, mutually matching the two winding machines to form a required fiber grid on the inner tube, and finally forming a thermoplastic outer tube through an extruder on the outer side.
The above-mentioned specific embodiments can not be regarded as the restriction to the scope of protection of the utility model, to technical personnel in this technical field, it is right the utility model discloses any replacement improvement or transform that embodiment made all fall within the scope of protection of the utility model.
The parts of the present invention not described in detail are the known techniques of those skilled in the art.
Claims (10)
1. The utility model provides a compound cable pipe fibre net double orientation coiler of glass steel which characterized in that: the automatic glass fiber yarn dividing device comprises a base, the base front side is equipped with the bearing box, install the first rotary drum that the level set up through the bearing in the bearing box, first rotary drum front end is connected with the power unit who installs at the bearing box, and the carousel is installed to first rotary drum rear end, the second rotary drum is installed to the carousel rear side, first rotary drum is linked together with second rotary drum inside, a plurality of creel is installed along the circumference to carousel rear side outer fringe, install the reel on the creel, the winding has glass fiber on the reel, the first leading wheel of carousel rear side surface installation, install second leading wheel, first grade of branch reel and second grade of branch reel on the second rotary drum of first leading wheel rear side in proper order, first leading wheel, second leading wheel are used for carrying out slow transition to the glass fiber on the reel, the first grade of branch reel is used for tentatively fixing a position glass fiber, the second grade of branch reel is used for carrying out accurate location to glass fiber.
2. The machine of claim 1, wherein the machine comprises: the base is made of a steel plate of 10-20 cm and is used for balancing weight.
3. The machine of claim 1, wherein the machine comprises: the bearing comprises two bearings which are respectively arranged on two sides of the bearing box and used for supporting the first rotary drum, and the bearing comprises an angular contact ball bearing.
4. The fiber grid double-directional winding machine for glass fiber reinforced plastic composite cable pipes according to claim 1, characterized in that: the power unit comprises a motor and a gear commutator, and the gear commutator is meshed with a gear ring arranged on the outer surface of the first rotary drum and used for driving the first rotary drum to rotate.
5. The machine of claim 1, wherein the machine comprises: the yarn disc is installed on the creel through a locking nut.
6. The machine of claim 1, wherein the machine comprises: and a plurality of yarn poking rods are uniformly arranged on the first guide wheel along the circumference.
7. The machine of claim 1, wherein the machine comprises: the primary yarn dividing disc and the secondary yarn dividing disc comprise a plurality of yarn dividing teeth which are uniformly arranged along the circumference.
8. The fiber grid double-directional winding machine for glass fiber reinforced plastic composite cable pipes according to claim 1, characterized in that: the front side of the bearing box is provided with a carrier roller, the carrier roller is supported through a vertical rod, and the vertical rod is in threaded connection with a horizontal rod fixed on the bearing box.
9. The fiber grid double-directional winding machine for glass fiber reinforced plastic composite cable pipes according to claim 1, characterized in that: and a pipe sleeve is arranged at the rear side of the second rotary drum, the pipe sleeve is installed on a support frame, and the support frame is fixed on the base.
10. The fiber grid double-directional winding machine for glass fiber reinforced plastic composite cable pipes of claim 9, wherein: the support frame is provided with a linear guide rail, the pipe sleeve is slidably mounted on the linear guide rail through a sliding seat at the bottom, and the support frame is provided with a hand-operated screw rod in threaded connection with the bottom of the sliding seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221795284.4U CN217916867U (en) | 2022-07-12 | 2022-07-12 | Fiber grid double-time directional winding machine for glass fiber reinforced plastic composite cable pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221795284.4U CN217916867U (en) | 2022-07-12 | 2022-07-12 | Fiber grid double-time directional winding machine for glass fiber reinforced plastic composite cable pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217916867U true CN217916867U (en) | 2022-11-29 |
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ID=84187750
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221795284.4U Active CN217916867U (en) | 2022-07-12 | 2022-07-12 | Fiber grid double-time directional winding machine for glass fiber reinforced plastic composite cable pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217916867U (en) |
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2022
- 2022-07-12 CN CN202221795284.4U patent/CN217916867U/en active Active
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Effective date of registration: 20230720 Address after: 274000 north of the east section of Daminghu Road, Chengwu County Economic Development Zone, Heze City, Shandong Province Patentee after: SHANDONG CHENGXIANG ELECTRICAL Co.,Ltd. Address before: No. 7, Shengzhuang Village, Lilou Administrative Village, Yongchang Sub district Office, Chengwu County, Heze City, Shandong Province, 274000 Patentee before: Wang Cansong |