CN217912211U

CN217912211U - Even draw, even press photovoltaic to converge and take production line

Info

Publication number: CN217912211U
Application number: CN202221995516.0U
Authority: CN
Inventors: 徐锦松; 徐赞; 白灵科; 李玉柱
Original assignee: Suzhou Juren Photovoltaic Materials Co ltd
Current assignee: Suzhou Juren Photovoltaic Materials Co ltd
Priority date: 2022-07-28
Filing date: 2022-07-28
Publication date: 2022-11-29
Anticipated expiration: 2032-07-28

Abstract

The utility model relates to a converge and take production technical field, specifically be a even draw, even press photovoltaic to converge and take production line. Including the pay off rack that sets gradually along the wire rod direction of transfer, the wire drawing machine, the straightener, first calender, the second calender, the finisher, annealing device, buffer memory frame and admission machine, the fixed plate is still installed to the positive one side slope of admission machine, the calliper is installed to the positive one side upper portion position of fixed plate, the fixed plate is located the calliper left and right sides and installs first leading wheel, clamping mechanism is installed near lower part position to fixed plate positive one side, clamping mechanism includes the cylinder of fixed mounting on the fixed plate, install the first briquetting of the flexible end of cylinder and install the second briquetting that uses with first briquetting cooperation on the fixed plate, realize the on-line measuring to the wire rod diameter through the calliper, and can be when changing new line wheel or demolising the line wheel that the winding has unqualified wire rod diameter, realize the operation of not shutting down, and then work efficiency has been promoted.

Description

Even draw, even press photovoltaic to converge and take production line

Technical Field

The utility model relates to a converge and take production technical field, specifically be a even draw, even press photovoltaic to converge and take production line.

Background

The bus bar is a strip applied to the connection of the photovoltaic module cell plates, and is an important raw material in the welding process of the photovoltaic module. The existing confluence belt production line comprises a pay-off machine, a wire drawing machine, a calender annealing device, a tin coating machine, a take-up machine and the like, the existing confluence belt production line lacks a detection device, the defective rate of products is higher, a cache frame is lacked, the line wheel is replaced at every time, the shutdown operation is needed, and the working efficiency is lower.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to solve the above problem of the prior art, the utility model provides a link and draw, link and press photovoltaic confluence belt production line can realize confluence belt on-line measuring, and when changing new line wheel or demolising the line wheel that the winding has unqualified wire rod diameter, realizes the operation of not shutting down, has promoted work efficiency.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a main technical scheme: including pay off rack, wire drawing machine, straightener, first calender, second calender, finisher, annealing device, buffer memory frame and the admission machine that sets gradually along the line material direction of transfer, the fixed plate is still installed in the slope in positive one side of admission machine, the calibrator is installed to the positive one side upper portion position of fixed plate, the fixed plate is located the calibrator left and right sides and installs first leading wheel, clamping mechanism is installed near the lower part position in positive one side of fixed plate, clamping mechanism includes fixed mounting cylinder on the fixed plate, installs the first briquetting of the flexible end of cylinder and installs the second briquetting that uses with first briquetting cooperation on the fixed plate, the fixed plate is located clamping mechanism right side position and still installs the second leading wheel. Realize the on-line measuring to the wire rod diameter through the diameter gauge, and can realize not shut down operation when changing new line wheel or demolising the line wheel that the winding has unqualified wire rod diameter, and then promoted work efficiency.

Preferably, a buffer mechanism is further arranged between the buffer frame and the wire rewinding machine. When the diameter gauge detects that unqualified wires pass through or a new wire wheel is replaced, the clamping mechanism clamps the wires, the buffer frame works to take up the wires which are continuously conveyed, and when the wire wheel is replaced and the wires are continuously wound, the wires stored in the buffer frame need to be absorbed, so that the rotating speed of a take-up motor of the driving wire wheel is high, the buffer mechanism can protect the wires, and the phenomenon that the take-up tension is too large to damage the wires is avoided.

Preferably, the buffer mechanism is installed on the outer wall of one side of the front face of the wire rewinding machine and comprises a swing arm, a balance weight and a wire guide wheel.

Preferably, the wire rewinding machine is further provided with a controller and an alarm.

(III) advantageous effects

The utility model provides a link and draw, link to press photovoltaic confluence strip production line. The method has the following beneficial effects:

(1) The online detection of the bus belt is realized, and when a new wire wheel is replaced or the wire wheel with unqualified wire rod diameter is removed and wound, the operation without shutdown is realized, and the working efficiency is improved.

(2) Through increasing buffer gear, can protect the wire rod when changing new line wheel and receive line.

Drawings

FIG. 1 is a view of the structure of the present invention;

FIG. 2 is a view showing the installation structure of the fixing plate, the diameter gauge and the clamping mechanism of the present invention;

fig. 3 is a structural diagram of the buffering mechanism of the present invention.

In the figure: 1. a pay-off rack; 2. a wire drawing machine; 3. a straightening machine; 4. a first calender; 5. a second calender; 6. trimming machine; 7. an annealing device; 8. a cache shelf; 9. a wire rewinding machine; 10. a fixing plate; 11. a diameter gauge; 12. a first guide wheel; 13. a clamping mechanism; 1301. a cylinder; 1302. a first pressing block; 1303. a second pressing block; 14. a second guide wheel; 15. a buffer mechanism; 1501. swinging arms; 1502. balancing weight; 1503. a wire guide wheel; 16. a controller; 17. an alarm.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

As shown in fig. 1 to 3, the continuous drawing and continuous pressing photovoltaic bus bar production line of the embodiment includes a pay-off rack 1, a wire drawing machine 2, a straightening machine 3, a first rolling machine 4, a second rolling machine 5, a trimming machine 6, and a trimming machine 6, which are sequentially arranged along a wire conveying direction, and can correct the bus bar. Annealing device 7, buffer memory frame 8 can be when changing new line wheel or when dismantling the line wheel of winding unqualified wire rod diameter, the operation of not shutting down realizes. And the wire winding machine 9, a fixing plate 10 is obliquely arranged on one side of the front surface of the wire winding machine 9, a diameter measuring instrument 11 is arranged on the upper part of one side of the front surface of the fixing plate 10, and the diameter measuring instrument 11 is used for detecting the size of the wire on line. First leading wheel 12 is installed to fixed plate 10 position in the calibrator 11 left and right sides, and clamping mechanism 13 is installed to fixed plate 10 openly one side near the lower part position, and clamping mechanism 13 is used for when calibrator 11 detects unqualified wire rod or coil wire winding and accomplishes the coil of renewal, and clamping mechanism 13 presss from both sides tightly the wire rod, avoids the buffer frame 8 during operation, leads to the wire rod to receive the line end withdrawal. The clamping mechanism 13 comprises an air cylinder 1301 fixedly installed on the fixed plate 10, a first pressing block 1302 installed at the telescopic end of the air cylinder 1301 and a second pressing block 1303 installed on the fixed plate 10 and used with the first pressing block 1302, and a second guide wheel 14 is further installed at the right side position of the clamping mechanism 13 on the fixed plate 10. The first guide wheel 12 and the second guide wheel 14 each serve as a guide for the wire.

Further, a buffer mechanism 15 is arranged between the buffer frame 8 and the wire rewinding machine 9. Buffer gear 15 can avoid receiving line motor rotational speed too fast after changing the line wheel, leads to the wire rod damage.

Further, a buffer mechanism 15 is installed on the outer wall of the front side of the wire rewinding machine 9, and the buffer mechanism 15 includes a swing arm 1501, a counterweight 1502 and a wire wheel 1503.

Further, the wire rewinding machine 9 is also provided with a controller 16 and an alarm 17.

The working principle is as follows: when the diameter measuring instrument 11 detects that a wire is unqualified or a new coil needs to be replaced (an old coil is fully wound), the controller 16 starts the clamping mechanism 13 to clamp the wire, meanwhile, the controller 16 starts the alarm 17 to remind a worker, meanwhile, the controller 16 starts the cache frame 8 to store the wire which is continuously conveyed, after the worker replaces the new coil, the clamping mechanism 13 is started through the controller 16 (a button) to release the wire, then the wire is wound, and the process does not need to be stopped.

Claims

1. The utility model provides a link and draw, link and press photovoltaic area production line that converges, its characterized in that: including pay off rack (1), wire drawing machine (2), straightener (3), first calender (4), second calender (5), finisher (6), annealing device (7), buffer memory frame (8) and admission machine (9) that set gradually along the wire rod direction of transfer, fixed plate (10) are still installed in the slope to admission machine (9) front one side, calliper (11) are installed to fixed plate (10) front one side upper portion position, fixed plate (10) are located calliper (11) left and right sides and install first leading wheel (12), fixed plate (10) front one side is close to the lower part position and installs clamping mechanism (13), clamping mechanism (13) include cylinder (1301) of fixed mounting on fixed plate (10), install first briquetting (1302) of cylinder (1301) flexible end and install second briquetting (1303) that uses with first briquetting (1302) cooperation on fixed plate (10), fixed plate (10) are located clamping mechanism (13) right side position and still install second leading wheel (14).

2. The continuous-drawing and continuous-pressing photovoltaic bus bar production line as claimed in claim 1, wherein: and a buffer mechanism (15) is arranged between the buffer frame (8) and the wire-rewinding machine (9).

3. The continuous-drawing and continuous-pressing photovoltaic bus bar production line as claimed in claim 2, characterized in that: buffer gear (15) are installed at admission machine (9) positive one side outer wall, buffer gear (15) include swing arm (1501), counter weight (1502) and wire wheel (1503).

4. The continuous-drawing and continuous-pressing photovoltaic bus bar production line as claimed in claim 1, wherein: and the wire rewinding machine (9) is also provided with a controller (16) and an alarm (17).