CN217900665U - Portable shape checking fixture for special-shaped rubber tube vulcanization mold - Google Patents
Portable shape checking fixture for special-shaped rubber tube vulcanization mold Download PDFInfo
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- CN217900665U CN217900665U CN202221078557.3U CN202221078557U CN217900665U CN 217900665 U CN217900665 U CN 217900665U CN 202221078557 U CN202221078557 U CN 202221078557U CN 217900665 U CN217900665 U CN 217900665U
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Abstract
The utility model relates to an inspection frock technical field, concretely relates to utensil is examined to portable shape for abnormal shape rubber tube vulcanization mould utensil. The portable shape checking fixture for the special-shaped rubber tube vulcanizing mold comprises a checking fixture main body and a linear checking clamping plate; the method is characterized in that: the gauge body is a U-shaped groove and comprises a straight groove and a bent groove, the straight groove and the bent groove are spliced to form a special S-shaped whole, and the end surfaces of two sides of the U-shaped groove are planes; the bottom surface of straight line inspection cardboard is straight detection face, and detection face and the laminating of examining a main part top plane, examine a main part and straight line inspection cardboard and satisfy the condition of examining a intensity, all carry out lightweight processing. This examine can hand-held operation, get the process of putting on the utensil is examined to the conventionality with a piece of abnormal shape rubber tube vulcanization mould utensil from removing when examining, examine a main part lighter for operation process is simple, convenient, and it is more to have solved the time that current mould inspection consumes, and the problem of the complicated on-the-spot use of being not convenient for of mould utensil structure.
Description
Technical Field
The utility model relates to an inspection frock technical field, concretely relates to utensil is examined to portable shape for abnormal shape rubber tube vulcanization mould utensil.
Background
In recent years, rubber products for manufacturing rubber hoses are more and more, and the special-shaped rubber hoses have various performance requirements and continuously improve the process to meet the requirements of the special-shaped rubber hoses on high performance. When selecting the material, not only the technical conditions for satisfying the use properties, but also the processability and cost thereof need to be considered. In recent years, quality problems caused by the problems of the shape and the size of the special-shaped pipe often occur, and due to the deviation of the shape and the size of the special-shaped rubber pipe, after the special-shaped rubber pipe is installed, the special-shaped pipe body is partially deviated and is abnormally contacted with adjacent parts, contact surfaces move mutually due to vibration, a friction phenomenon is generated, the surface of the special-shaped rubber pipe is finally abraded, the reinforced layer is abraded in severe cases, and the pressure resistance of the rubber pipe is reduced. Under the pressure action of working medium in the special pipe, pipe burst leakage can occur to the pipe body, and the product fails, so the strict requirement on the external dimension of the special pipe is very necessary, and the special pipe mould is the most main factor for determining the shaping dimension of the special rubber pipe.
When the special-shaped rubber tube vulcanization mold is continuously used, the mold with poor rigidity is easy to deform (tube blank penetrating and demolding procedures), and particularly, after the mold deforms, the shape and the size of the special-shaped rubber tube vulcanized are directly out of tolerance. Because the slender rubber tube vulcanization mould is easy to deform and the mould deformation frequency is very high, according to the practical application condition, the cycle of mould shape inspection is shortened to once per week on the working site, so that the workload of mould inspection is obviously increased, and in addition, the normal use of the mould is influenced by more time consumed by mould inspection. In the current detection, the structure of the checking fixture of the conventionally used abnormal rubber tube vulcanizing mold comprises: the base part, the positioning part, the inspection part and other components have complex structures, large overall dimension and large weight, so that the conventional vulcanizing mold inspection device is inconvenient to use and operate on a working site. In the detection, the die needs to be taken down from the transportation frame one by one, after the die is qualified and unqualified through inspection and judgment, the unqualified product is removed, and then the qualified product is put back to the transportation frame, so that the labor amount is large, the time consumption of the detection is very large, and therefore, the space detection tool which can be held by hand and is simple to operate needs to be developed urgently, and the die can be quickly detected.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: the portable shape testing fixture for the special-shaped rubber tube vulcanizing mold is simple in structure, convenient to operate, convenient to carry, accurate and quick in testing and comprises a base.
The technical scheme of the utility model is that:
a portable shape checking fixture for a special-shaped rubber tube vulcanization mold comprises a checking fixture main body and a linear checking clamping plate; the method is characterized in that: the gauge body is a U-shaped groove and comprises a straight groove and a bent groove, the straight groove and the bent groove are spliced to form a special S-shaped whole, and the end surfaces of two sides of the U-shaped groove are planes; the bottom surface of the straight line detection clamping plate is a straight detection surface, and the detection surface is attached to the plane of the top end of the detection tool main body.
Furthermore, the gauge body comprises four sections of straight grooves and three sections of bent grooves, and the bent groove is connected between each two sections of straight grooves.
Furthermore, the abnormal-shaped S-shaped inner cavity of the checking fixture body is attached to the appearance of the vulcanization mold of the detected abnormal-shaped rubber tube.
Furthermore, the size of the U-shaped groove of the gauge body is designed and processed according to the maximum accommodation principle of the limit size of the vulcanization mold of the detected special-shaped rubber tube.
Furthermore, the checking fixture main body is integrally processed and formed.
Furthermore, the inner wall of the gauge body is smooth and burr-free.
Furthermore, a through hole is formed in the straight line inspection clamping plate.
Further, the gauge main body and the straight line inspection clamping plate are all subjected to light-weight processing under the condition that the strength of the gauge is met.
The beneficial effects of the utility model reside in that:
1. compared with a conventional detection tool, the structure of the detection tool main body can be operated by holding the detection tool by hand, the process of taking and placing a piece of die on the conventional detection tool during detection is omitted, the detection tool main body is simplified, and the detection tool main body is lighter, so that the operation process is simple and convenient;
2. the gauge body is integrally connected through the straight groove and the bent groove and integrally processed and formed, and the U-shaped groove integrally wraps the die in the inner cavity during detection, so that the detection is more accurate and convenient;
3. the inner wall of the checking fixture main body is smooth and burr-free, so that the mold is not damaged in the detection process;
4. the straight line inspection clamping plate is provided with a through hole which is convenient for manual taking during detection;
5. the bottom surface of the straight line inspection clamping plate is a plane, the upper end surface of the whole inspection device main body can be detected, and then whether the detected die is qualified or not is deduced, so that the operation is simple and convenient.
Description of the drawings:
FIG. 1 is a schematic view of the structure of the utility model in use;
FIG. 2 is a schematic structural view of the gauge body of the present invention;
FIG. 3 is a schematic view of the structure of the straight line inspection clamping plate of the present invention;
FIG. 4 is a schematic view of the mold structure of the present invention;
FIG. 5 is a schematic view of a connecting and fixing structure of the checking fixture main body and the linear checking clamping plate.
In the figure: 1. a gauge body; 1-1, straight groove; 1-2, bending a groove; 2. a straight line inspection clamping plate; 3. a vulcanization mould for the special-shaped rubber tube; 4. a fixing pin; 5. and (7) fixing holes.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the application, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Example 1:
as shown in attached figures 1-4, the portable shape testing fixture for the special-shaped rubber tube vulcanization mold comprises a testing fixture main body 1 and a straight line testing clamping plate 2; the method is characterized in that: the gauge body 1 is a U-shaped groove, the gauge body 1 comprises a straight groove 1-1 and a curved groove 1-2, the straight groove 1-1 and the curved groove 1-2 are spliced to form a special S-shaped whole, and the end surfaces of two sides of the U-shaped groove are planes; the bottom surface of the straight line detection clamping plate 2 is a straight detection surface, and the detection surface is attached to the plane of the top end of the detection tool main body 1.
The checking fixture body 1 comprises four sections of straight grooves 1-1 and three sections of bent grooves 1-2, and the bent groove 1-2 is connected between every two sections of straight grooves 1-1. The gauge body 1 is integrally connected with the bent groove 1-2 through the straight groove 1-1 and integrally processed and formed, and the U-shaped groove integrally wraps the special-shaped rubber tube vulcanizing mold 3 in the inner cavity during detection, so that the detection is more accurate and convenient; the size of the U-shaped groove is designed and processed according to the maximum accommodation principle of the limit size of the vulcanization mould 3 of the detected special-shaped rubber tube.
The special-shaped S-shaped inner cavity of the checking fixture body 1 is attached to the appearance of the tested special-shaped rubber tube vulcanizing mold 3. The gauge body 1 is integrally machined and formed, and the inner wall is smooth and free of burrs. The inner wall of the gauge body 1 is smooth and burr-free, so that the special-shaped rubber tube vulcanizing mold 3 cannot be damaged in the detection process;
the bottom surface of the straight line inspection clamping plate 2 is a detection surface, a through hole is formed in the straight line inspection clamping plate 2, and the through hole is convenient for manual grasping during detection. The bottom surface of the straight line detection clamping plate 2 is a plane, the upper end surface of the whole detection tool main body 1 can be detected, and then whether the detected special-shaped rubber tube vulcanizing mold 3 is qualified or not is deduced, so that the operation is simple and convenient.
The gauge body 1 and the straight line inspection clamping plate 2 are all subjected to light weight processing under the condition that the strength of the gauge is met, the purpose is to reduce the weight, and the gauge can be operated by hands during field inspection.
Because examine a main part 1 and the 2 dead weights of straight line inspection cardboard all lighter, portable detects time measuring 3 testing process to a piece of abnormal shape rubber tube vulcanization mould can be quicker, operation process is simple, convenient like this at the job site.
In the concrete implementation of the method, the device is provided with,
the material of the checking fixture body 1 is as follows: aluminum alloy 6061. The size of the U-shaped groove in the inner cavity of the checking fixture body 1 is designed and processed according to the maximum containing principle of the limit size of the detected die 3, the whole body is machined and formed, the inner wall is smooth and free of burrs, and the plane of the bottom surface of the linear checking clamping plate 2 meets the checking standard.
The operation method comprises the following steps:
the processed special-shaped rubber tube vulcanizing molds 3 to be detected are arranged on the transportation frame in order, one end of each special-shaped rubber tube vulcanizing mold 3 is fixed on the transportation frame, and the rest parts are suspended. After the special-shaped rubber tube vulcanizing mold 3 to be detected is operated to a detection point, firstly, an inspector holds the inspection tool main body 1 with one hand, and moves the inspection tool main body 1 from bottom to top under the special-shaped rubber tube vulcanizing mold 3 to be detected, so that the special-shaped rubber tube vulcanizing mold 3 gradually enters a U-shaped groove of the inspection tool main body 1.
Then, wait that the part of waiting to examine the abnormal shape rubber tube vulcanization mould 3 all gets into the U type groove of examining a utensil main part 1 after, paste a utensil main part 1 with straight line inspection cardboard 2 bottom surface, examine position everywhere.
In the inspection, the plane on the utensil main part 1 is hugged closely to 2 flat bottom surfaces of straight line inspection cardboard, and the detection standard is:
the abnormal rubber tube vulcanizing mold 3 can not be contacted with the straight line inspection clamping plate 2 and is judged to be qualified;
the contact judgment of the special-shaped rubber tube vulcanizing mold 3 and the straight line inspection clamping plate 2 is out of tolerance;
if the abnormal-shaped rubber tube vulcanizing mold 3 deforms too much and cannot enter the U-shaped inspection groove, the abnormal-shaped rubber tube vulcanizing mold 3 can be judged to be seriously deformed and unusable.
In the whole process, the special-shaped rubber tube vulcanizing mold 3 to be detected does not need to be taken down from the transportation frame, and only the detection tool main body 1 and the straight line detection clamping plate 2 need to be used for detection and judgment, so that the detection time is greatly shortened, the labor intensity of a detector is reduced, and the detection efficiency is improved.
Example 2:
the structure of the embodiment is basically the same as that of the embodiment 1,
as shown in fig. 5, the difference is that: two positioning pins are arranged on the side face of a straight groove 1-1 of the checking fixture body 1, two fixing holes 5 connected with the fixing pins 4 in a clamped mode are formed in the straight line checking clamping plate 2, and the fixing pins 4 and the fixing holes 5 are respectively arranged in two modes, so that after the detection is finished, the straight line checking clamping plate 2 can be connected to the side face of the checking fixture body 1 in a clamped mode and fixed through the positioning pins. Can avoid appearing like this because of sharp inspection cardboard 2 is less, and the back of finishing using is placed conveniently and is lost easily, the problem of the not convenient for look for during the use.
The working principle and the operation method of the embodiment are basically the same as those of the embodiment 1; it will not be described in detail.
At present, the technical scheme of the application has been subjected to pilot plant test, namely small-scale experiment before large-scale mass production of products; after the pilot test is finished, the investigation for the use of the user is carried out in a small range, and the investigation result shows that the satisfaction degree of the user is higher; the preparation of products for formal production for industrialization (including intellectual property risk early warning research) has been set forth.
The above description is only a preferred embodiment of the present invention, and the above illustration does not limit the essence of the present invention in any form, and any simple modification or variation of the above embodiments based on the technical essence of the present invention and equivalent embodiments which may be changed or modified to equivalent variations by using the technical essence of the present invention by those of ordinary skill in the art after reading the present description still belong to the technical solution of the present invention without departing from the essence and scope of the present invention.
Claims (8)
1. A portable shape checking fixture for a special-shaped rubber tube vulcanization mold comprises a checking fixture main body (1) and a straight line checking clamping plate (2); the method is characterized in that: the gauge body (1) is a U-shaped groove, the gauge body (1) comprises a straight groove (1-1) and a bent groove (1-2), the straight groove (1-1) and the bent groove (1-2) are spliced and then integrally form a special S shape, and the end surfaces of two sides of the U-shaped groove are planes; the bottom surface of the straight line inspection clamping plate (2) is a straight detection surface, and the detection surface is attached to the top end plane of the inspection tool main body (1).
2. The portable shape testing fixture for the vulcanization mold of the special-shaped rubber tube as claimed in claim 1, characterized in that: the gauge body (1) comprises four sections of straight grooves (1-1) and three sections of bent grooves (1-2), and the bent grooves (1-2) are connected between every two sections of straight grooves (1-1).
3. The portable shape testing fixture for the special-shaped rubber tube vulcanizing mold according to claim 2, characterized in that: the special-shaped S-shaped inner cavity of the checking fixture body (1) is attached to the appearance of the special-shaped rubber tube vulcanizing mold (3) to be detected.
4. The portable shape testing fixture for the vulcanization mold of the special-shaped rubber tube as claimed in claim 1, characterized in that: the size of the U-shaped groove of the gauge body (1) is designed and processed according to the maximum accommodation principle of the limit size of the vulcanization mold (3) of the detected special-shaped rubber tube.
5. The portable shape testing fixture for the special-shaped rubber tube vulcanizing mold according to claim 4, characterized in that: the gauge body (1) is integrally machined and formed.
6. The portable shape testing fixture for the special-shaped rubber tube vulcanizing mold according to claim 5, characterized in that: the inner wall of the gauge body (1) is smooth and burr-free.
7. The portable shape testing fixture for the special-shaped rubber tube vulcanizing mold according to claim 1, characterized in that: the straight line inspection clamping plate (2) is provided with a through hole.
8. The portable shape testing fixture for the vulcanization mold of the special-shaped rubber tube as claimed in claim 1, characterized in that: the gauge body (1) and the straight line inspection clamping plate (2) are all subjected to light-weight processing under the condition that the strength of the gauge is met.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221078557.3U CN217900665U (en) | 2022-05-07 | 2022-05-07 | Portable shape checking fixture for special-shaped rubber tube vulcanization mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221078557.3U CN217900665U (en) | 2022-05-07 | 2022-05-07 | Portable shape checking fixture for special-shaped rubber tube vulcanization mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217900665U true CN217900665U (en) | 2022-11-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221078557.3U Active CN217900665U (en) | 2022-05-07 | 2022-05-07 | Portable shape checking fixture for special-shaped rubber tube vulcanization mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217900665U (en) |
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2022
- 2022-05-07 CN CN202221078557.3U patent/CN217900665U/en active Active
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