CN217895685U - Metal component processing quenching device - Google Patents
Metal component processing quenching device Download PDFInfo
- Publication number
- CN217895685U CN217895685U CN202221869624.3U CN202221869624U CN217895685U CN 217895685 U CN217895685 U CN 217895685U CN 202221869624 U CN202221869624 U CN 202221869624U CN 217895685 U CN217895685 U CN 217895685U
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- Prior art keywords
- water
- heat dissipation
- quenching
- fixed
- water tank
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- 238000010791 quenching Methods 0.000 title claims abstract description 61
- 230000000171 quenching effect Effects 0.000 title claims abstract description 61
- 239000002184 metal Substances 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 108
- 230000017525 heat dissipation Effects 0.000 claims abstract description 47
- 238000010438 heat treatment Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 206010053615 Thermal burn Diseases 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 description 6
- 239000004020 conductor Substances 0.000 description 2
- 238000005555 metalworking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model discloses a metal component processing guenching unit relates to metal processing technical field. The utility model discloses a water tank, the place ahead of water tank are provided with the heat dissipation box, and the place ahead of heat dissipation box is provided with the fan, and the left of water tank is provided with the water pump, and the top of water tank is provided with the case that quenches, and the upper wall of the incasement portion that quenches is fixed with the flame thrower, and the antetheca of the case that quenches is fixed with the motor, the right-hand electric putter that is provided with of case that quenches, electric putter's the right-hand controller that is provided with. The utility model discloses a controller makes electric putter work carry out the material loading, controller control motor drives the rotor plate and rotates and make the metalwork drop to the water tank in accomplishing back to the metalwork heating, only need the manual unloading of going on of workman in the quenching process of metalwork can, workman's intensity of labour has been reduced, avoid the workman to scald to a certain extent simultaneously, and make the hydrologic cycle flow through the water pump, utilize the heat of heat dissipation box absorption water, and realize the cooling of water under the cooperation of fan, the realization is dispelled the heat to water.
Description
Technical Field
The utility model belongs to the technical field of metal processing, especially, relate to a metal component processing guenching unit.
Background
Metal working is an activity of working a material having metal characteristics, and in the process of metal working, in order to achieve better technological properties and service properties of a metal, the metal sometimes needs to be quenched, that is, a metal piece is heated to a critical temperature and then rapidly cooled, so that the rigidity, hardness, wear resistance, fatigue strength and toughness of the metal can be greatly improved, but the following disadvantages still exist in the practical use:
1. when the metal piece is quenched in the traditional mode, each step needs manual operation, the automation degree of quenching is low, and operators are easily scalded;
2. the metal piece is heated and then put into water in the traditional mode, but the temperature of the water gradually rises along with the increase of the quenching times, and the quenching quality is influenced.
Therefore, when the metal piece is quenched by the traditional method, each step needs manual operation, the automation degree of quenching is low, and meanwhile, an operator is easily scalded, and the metal piece is heated by the traditional method and then put into water, but the temperature of the water gradually rises along with the increase of the quenching times, so that the quenching quality is affected, and the requirement in practical use cannot be met, so that an improved technology is urgently needed in the market to solve the problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a metal component processing guenching unit, make electric putter work carry out the material loading through the controller, controller control motor drives the rotor plate and rotates and make the metalwork drop to the water tank in accomplishing the metalwork heating, and make the hydrologic cycle flow through the water pump, utilize the heat dissipation box to absorb the heat of water, and realize the cooling of water under the cooperation of fan, when having solved traditional mode and quenching to the metalwork, every step all needs manual operation, the degree of automation of quenching is lower, scald operating personnel easily simultaneously, and traditional mode puts into aquatic after heating the metalwork, nevertheless increase along with the quenching number of times, the temperature of water rises gradually, influence the problem of the quality of quenching.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model relates to a metal component processing guenching unit, comprising a water tank, the place ahead of water tank is provided with the heat dissipation box, the heat dissipation box is hollow heat conduction material, the place ahead of heat dissipation box is provided with the fan, the left of water tank is provided with the water pump, the top of water tank is provided with the case that quenches, the upper wall of the incasement portion that quenches is fixed with the flame thrower, the antetheca of the case that quenches is fixed with the motor, the right-hand electric putter that is provided with of case that quenches, electric putter's the right-hand controller that is provided with, electric putter, including a motor, a water pump, fan and flame thrower are all through conductor wire and controller electric connection, the controller passes through conductor wire and external power source electric connection.
Further, the feed inlet has been seted up to the right wall of quenching case upside, and the bottom of feed inlet corresponds the right wall of quenching case and is fixed with the fixed plate, and the fixed plate sets up for L shape, and the horizontal plane of feed inlet bottom is less than the horizontal plane of the below corresponding fixed plate upper surface of push pedal.
Further, controller and electric putter all with fixed plate fixed connection, electric putter's the one side lateral wall that is close to the case that quenches is fixed with the push pedal, quenches the bottom of case and has seted up the discharge gate, quenches the bottom of case front and back both sides lateral wall and all is fixed with the mounting panel, and mounting panel and water tank fixed connection.
Furthermore, a rotating plate is fixed on a power output shaft of the motor, and the horizontal plane of the rotating plate is lower than the horizontal plane of the upper surface of the corresponding fixed plate below the push plate.
Furthermore, the water outlet end and the water outlet end of the water pump are both fixed with connecting pipes in a sealing mode, one end, away from the water pump, of the connecting pipe at the water outlet end of the water pump is located on the left lower side inside the water tank, one end, away from the water pump, of the water inlet end of the water pump is fixed with the left wall of the heat dissipation box in a sealing mode, the right wall of the heat dissipation box is fixed with a water delivery pipe in a sealing mode, and one end, away from the heat dissipation box, of the water delivery pipe is located on the right lower side inside the water tank.
Furthermore, the front wall of the heat dissipation box is provided with heat dissipation fins, four corner positions of the front wall of the heat dissipation box are respectively fixed with a connecting rod, the front wall of each connecting rod is fixed with a side plate, and the fan is fixedly connected with the side plates.
The utility model discloses following beneficial effect has:
1. the utility model discloses a device control ware, electric putter and motor, compared with the prior art, control electric putter through the controller, make the push pedal promote the metalwork and remove to the surface of rotor plate, then the controller controls the metal heating to the flame thrower, the work of controller control motor makes the rotor plate rotate after the heating is accomplished, make the metalwork drop to accomplish quenching in the water tank, it participates in to every process of quenching to need not the manual work, workman's intensity of labour has been reduced, the condition that scalds the workman has still been reduced simultaneously takes place, when having solved traditional mode and quenching the metalwork, every step all needs manual operation, the degree of automation of quenching is lower, scald operating personnel's problem easily simultaneously.
2. The utility model discloses a set up the water pump, heat dissipation box and fan, compared with the prior art, carry water to the inside of heat dissipation box through the water pump, utilize the heat of heat dissipation box absorption aquatic, and produce the air current through fan work and dispel the heat to the heat dissipation box, under the continuous operation of water pump, rivers after making the cooling go into the water tank in, realize the inner loop heat dissipation of water, reduce the temperature of water tank water-logging, avoid influencing the quality of quenching because of the temperature rises, it puts into the aquatic to have solved traditional mode after to the metalwork heating, nevertheless along with quenching number of times increases, the temperature of water rises gradually, influence the problem of the quality of quenching.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is an overall configuration view of a quenching apparatus for processing a metal member;
FIG. 2 is a rear view structural view of the quenching apparatus for processing a metal member;
FIG. 3 is a right view structural view of the quenching apparatus for processing a metal member;
FIG. 4 is a structural view of a quenching tank;
fig. 5 is a plan view of the quenching apparatus for metal member processing.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a quenching box; 101. a feed inlet; 102. mounting a plate; 103. a fixing plate; 104. a discharge port; 2. a water tank; 3. a water pump; 301. a connecting pipe; 4. a motor; 401. a rotating plate; 5. an electric push rod; 501. pushing a plate; 6. a heat dissipation box; 601. heat dissipation fins; 602. a connecting rod; 6021. a side plate; 603. a water delivery pipe; 7. a fan; 8. a controller; 9. a flame thrower.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Please refer to fig. 1 to 5, the utility model relates to a quenching device for metal component processing, including water tank 2, the inside of water tank 2 is provided with water, the place ahead of water tank 2 is provided with heat dissipation box 6, heat dissipation box 6 is hollow heat conduction material, a heat for absorbing water, the place ahead of heat dissipation box 6 is provided with fan 7, fan 7 work produces the air current, heat and heat dissipation box 6 break away from with higher speed, the left of water tank 2 is provided with water pump 3, utilize water pump 3 to carry water to in the heat dissipation box 6 and realize the inner loop of water, the top of water tank 2 is provided with quenching box 1, the metalwork is accomplished the heating in quenching box 1, the inside upper wall of quenching box 1 is fixed with flame thrower 9, heat the metalwork through the blowout flame, the antetheca of quenching box 1 is fixed with motor 4, motor 4 work drives rotor 401 and rotates, the right-hand electric putter 5 that is provided with of quenching box 1, electric putter 5 work makes push pedal 501 move, electric putter 5 is provided with right-hand controller 8, realize controlling electrical apparatus in this device, electric putter 5, electric lead and current electrical property control ware are connected through this electrical lead and current electrical connection control device.
Wherein as shown in fig. 1 to 4, feed inlet 101 has been seted up to the right wall of quenching case 1 upside, the metalwork is by feed inlet 101 feeding, the bottom of feed inlet 101 corresponds the right wall of quenching case 1 and is fixed with fixed plate 103, provide fixed platform for electric putter 5, simultaneously, when the material loading, manual operation metalwork place on the fixed plate 103 between baffle and the quenching case 1 can, and fixed plate 103 is the setting of L shape, the horizontal plane of feed inlet 101 bottom is less than the horizontal plane of the below correspondence fixed plate 103 upper surface of push pedal 501, make the metalwork get into in the quenching case 1 smoothly.
A rotating plate 401 is fixed on a power output shaft of the motor 4, after the rotating plate 401 rotates, the metal piece can fall into the water tank 2 under the action of gravity, and the horizontal plane of the rotating plate 401 is lower than the horizontal plane of the lower part of the push plate 501 corresponding to the upper surface of the fixed plate 103.
As shown in fig. 1 and 5, the water outlet end and the water outlet end of the water pump 3 are both fixed with a connecting pipe 301 in a sealing manner, one end of the connecting pipe 301 at the water outlet end of the water pump 3, which is far away from the water pump 3, is located at the left lower side inside the water tank 2, one end of the connecting pipe 301 at the water inlet end of the water pump 3, which is far away from the water pump 3, is fixed with the left wall of the heat dissipation box 6 in a sealing manner, the right wall of the heat dissipation box 6 is fixed with a water pipe 603 in a sealing manner, and one end of the water pipe 603, which is far away from the heat dissipation box 6, is located at the right lower side inside the water tank 2.
The front wall of the heat dissipation box 6 is provided with heat dissipation fins 601 which can enhance heat dissipation performance, four corner positions of the front wall of the heat dissipation box 6 are respectively fixed with a connecting rod 602, the front wall of the connecting rod 602 is fixed with a side plate 6021, the side plate 6021 provides a fixing platform for the fan 7, the side plate 6021 is in a shape of a circle, so that air flow generated by the operation of the fan 7 can pass through the middle part of the side plate 6021 to act on the heat dissipation box 6, and the fan 7 is fixedly connected with the side plate 6021.
One specific application of this embodiment is: during quenching, the metal piece is placed between the push plate 501 and the feeding hole 101, then the controller 8 is operated, the single chip microcomputer in the controller 8 controls the electric push rod 5 to extend to drive the metal piece to move to the upper surface of the rotating plate 401 until the push plate 501 contacts with the quenching box 1, then the single chip microcomputer in the controller 8 automatically controls the flame thrower 9 to work to heat the metal piece, when the heating time is up, the single chip microcomputer in the controller 8 controls the motor 4 to work to drive the rotating plate 401 to rotate, so that the metal piece on the rotating plate 401 falls into the water tank 2 to be contacted with the water to complete quenching, in the quenching state, the fan 7 and the water pump 3 are both in the working state, when the water pump 3 works, the water flows into the heat dissipation box 6 through the water pipe 603, at the moment, the heat dissipation box 6 absorbs the heat of the heat dissipation box 6 to reduce the temperature of the water, meanwhile, the fan 7 works to generate air flow to act on the surface of the heat dissipation box 6, so that the heat on the surface of the heat dissipation box 6 is taken away by the water pump 3, and the cooled water passes through the water pump 3 to enter the inside of the water tank 2 again.
The above is only the preferred embodiment of the present invention, and the present invention is not limited thereto, any technical solutions recorded in the foregoing embodiments are modified, and some technical features thereof are replaced with equivalent ones, and any modification, equivalent replacement, and improvement made thereby all belong to the protection scope of the present invention.
Claims (6)
1. The utility model provides a metal component processing guenching unit, includes water tank (2), its characterized in that: the place ahead of water tank (2) is provided with heat dissipation box (6), the place ahead of heat dissipation box (6) is provided with fan (7), the left of water tank (2) is provided with water pump (3), the top of water tank (2) is provided with quenching case (1), the inside upper wall of quenching case (1) is fixed with flame thrower (9), the antetheca of quenching case (1) is fixed with motor (4), the right-hand electric putter (5) that is provided with of quenching case (1), the right-hand controller (8) that is provided with of electric putter (5).
2. The quenching apparatus for processing metal components as claimed in claim 1, wherein: a feeding hole (101) is formed in the right wall of the upper side of the quenching box (1), a fixing plate (103) is fixed to the bottom of the feeding hole (101) corresponding to the right wall of the quenching box (1), and the fixing plate (103) is arranged in an L shape.
3. The quenching apparatus for processing metal components as claimed in claim 2, wherein: controller (8) with electric putter (5) all with fixed plate (103) fixed connection, being close to of electric putter (5) one side lateral wall of quenching case (1) is fixed with push pedal (501), the discharge gate has been seted up to the bottom of quenching case (1), the bottom of both sides lateral wall all is fixed with mounting panel (102) around quenching case (1), just mounting panel (102) with water tank (2) fixed connection.
4. A metal member processing quenching apparatus as claimed in claim 3, wherein: a rotating plate (401) is fixed on a power output shaft of the motor (4), and the horizontal plane of the rotating plate (401) is lower than the horizontal plane of the lower part of the push plate (501) corresponding to the upper surface of the fixed plate (103).
5. The quenching apparatus for processing metal components as claimed in claim 1, wherein: the water outlet end and the water outlet end of the water pump (3) are both fixedly sealed with a connecting pipe (301), the water outlet end of the water pump (3) is far away from the connecting pipe (301), one end of the water pump (3) is located on the left lower side inside the water tank (2), the water inlet end of the water pump (3) is far away from one end of the water pump (3) and the left wall of the heat dissipation box (6) are fixedly sealed, a water conveying pipe (603) is fixedly sealed on the right wall of the heat dissipation box (6), and one end of the water conveying pipe (603) which is far away from the heat dissipation box (6) is located on the right lower side inside the water tank (2).
6. The quenching apparatus for processing a metal member as claimed in claim 5, wherein: the heat dissipation box is characterized in that heat dissipation fins (601) are arranged on the front wall of the heat dissipation box (6), connecting rods (602) are fixed at four corner positions of the front wall of the heat dissipation box (6), side plates (6021) are fixed on the front wall of the connecting rods (602), and the fan (7) is fixedly connected with the side plates (6021).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221869624.3U CN217895685U (en) | 2022-07-20 | 2022-07-20 | Metal component processing quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221869624.3U CN217895685U (en) | 2022-07-20 | 2022-07-20 | Metal component processing quenching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217895685U true CN217895685U (en) | 2022-11-25 |
Family
ID=84136026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221869624.3U Expired - Fee Related CN217895685U (en) | 2022-07-20 | 2022-07-20 | Metal component processing quenching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217895685U (en) |
-
2022
- 2022-07-20 CN CN202221869624.3U patent/CN217895685U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221125 |