CN217894889U - Support structure for blade clamp and blade clamp - Google Patents
Support structure for blade clamp and blade clamp Download PDFInfo
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- CN217894889U CN217894889U CN202222312696.4U CN202222312696U CN217894889U CN 217894889 U CN217894889 U CN 217894889U CN 202222312696 U CN202222312696 U CN 202222312696U CN 217894889 U CN217894889 U CN 217894889U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/727—Offshore wind turbines
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Abstract
The utility model provides a bearing structure for blade anchor clamps and blade anchor clamps including this bearing structure, bearing structure includes: a base for mounting at a clamping location of the blade clamp; the upper surface of the mounting bracket is provided with a shape corresponding to the shape of the clamping position of the blade to be clamped; the attaching assemblies are arranged on the upper surface of the mounting bracket side by side and used for attaching and supporting the blade to be clamped; and a position adjustment assembly removably mounting the mounting bracket on the base, and the height of the position adjustment assembly relative to the base is adjustable to enable mounting of mounting brackets of different sizes. According to the utility model discloses a bearing structure has the commonality, can satisfy the hoist and mount of arbitrary model blade, need not change whole bearing structure, only needs to change the adaptation board in the bearing structure for the cost greatly reduced of blade hoist.
Description
Technical Field
The utility model belongs to the technical field of wind power generation, especially, relate to a general type bearing structure of blade anchor clamps and blade anchor clamps including this bearing structure.
Background
Recently, when an offshore wind turbine generator system installs blades, a single-blade hoisting mode is gradually used. The single-blade hoisting refers to a hoisting mode that a single blade is clamped by using a special single-blade clamp and then hoisted to the air to be butted with a variable-pitch bearing. Compared with the traditional three-blade hoisting, the single-blade hoisting has the following two advantages: 1) The operation window time is long, the single-blade hoisting can be operated at the wind speed of 12m/s, and the three-blade hoisting can be operated only at the wind speed of 8m/s, so that the single-blade hoisting is not limited by the wind speed and is not rigorous. 2) The ship deck area that occupies is little, and single blade hoist and mount need not to carry out the impeller on the ship deck and assemble, but the area occupied on the deck that significantly reduces.
With the gradual increase of the single-unit capacity of the offshore wind generating set, the length of the set blades is longer and longer, the assembly and hoisting of the impeller of the offshore large wind generating set cannot be met by an installation ship on the market under the conditions of hoisting weight, hoisting height and limited deck area, and the single-blade hoisting mode becomes the mainstream mode of the offshore large generating set hoisting.
However, the single blade clamp used in the current market has a general problem that the single blade clamp needs to adopt different clamps when hoisting different blades, that is, the single blade clamp has insufficient versatility, a supporting mechanism (a part in contact with the lower surface of the blade) of one single blade clamp can only support and hoist one type of blade, and if the type of the blade is changed, the whole supporting mechanism corresponding to the single blade clamp needs to be replaced. Different blades are required to be customized and designed aiming at different wind speed areas, the length of the blade designed in a low wind speed area is generally longer, the length of the blade designed in a high wind speed area is shorter, the structural design of different blades is different, a single-blade clamp is required to be provided with a corresponding supporting structure, the supporting structure is required to be customized and designed according to the surface bearing load of different blades, the surface shape of the blades, the positions of main beams and webs of the blades, and higher cost is brought to the change of the single-blade clamp.
SUMMERY OF THE UTILITY MODEL
One of the main utility model aims at providing a general type bearing structure of single blade anchor clamps and including this bearing structure's blade anchor clamps.
To the above utility model purpose, the utility model provides a following technical scheme:
an aspect of the utility model provides a bearing structure for blade anchor clamps, bearing structure can include: a base for mounting at a clamping location of the blade clamp; the upper surface of the mounting bracket is provided with a shape corresponding to the shape of the clamping position of the blade to be clamped; the attaching assemblies are arranged on the upper surface of the mounting bracket side by side and used for attaching and supporting the blade to be clamped; and a position adjustment assembly removably mounting the mounting bracket on the base, and the height of the position adjustment assembly relative to the base is adjustable to enable mounting of mounting brackets of different sizes.
The position adjusting assembly may include a vertical beam, wherein an upper end of the vertical beam may be connected with the mounting bracket, and a lower end of the vertical beam may be inserted into a vertical beam groove formed in the base to be movable up and down in the vertical beam groove.
The mullion slots may be formed with a slot forming a frame, the mullion may be provided with at least two pin hole holes arranged in a vertical direction, and a pin stopper shaft may adjust a position of the mullion in the mullion slot by passing through different pin hole holes.
The position adjustment assembly may further include a cross member, both ends of which may be detachably coupled between two vertical beams arranged in parallel to each other, respectively, and the cross member may be coupled to the mounting bracket by a fastening member.
The mounting bracket may include first and second mounting plates having the same shape and arranged parallel to each other, wherein a receiving groove is formed at an upper portion of the base, and the first and second mounting plates may be respectively mounted in the receiving groove.
Each of the plurality of conformable assemblies may include a coupling block, wherein the coupling blocks of the plurality of conformable assemblies may be detachably coupled to the mounting bracket by coupling members, respectively; or adjacent ones of the plurality of coupling blocks may be pivotably coupled to each other, and some of the plurality of coupling blocks may be detachably coupled to the mounting brackets, respectively, by coupling members.
Each of the fitting assemblies may further include a rubber pad mounted on an upper surface of the coupling block, wherein the rubber pad may have a rectangular shape, and the upper surface of the coupling block may have a shape corresponding to the rubber pad, and wherein a length direction of the rubber pad is perpendicular to a direction in which the first and second mounting plates are parallel to each other.
The combining block may include: a rubber pad mounting plate forming the upper surface of the coupling block for mounting the rubber pad; and a bracket coupling portion provided on a lower surface of the rubber pad mounting plate to be detachably coupled to the first mounting plate and the second mounting plate.
The bracket coupling portion may include bracket limiting plates provided in four, and the four bracket limiting plates are arranged in parallel with the first mounting plate and the second mounting plate, two of the four bracket limiting plates forming a first limiting space for receiving a portion of an upper end of the first mounting plate, and the other two bracket limiting plates forming a second limiting space for receiving a portion of an upper end of the second mounting plate.
The bracket coupling part may further include protrusions formed in the first and second limiting spaces, respectively, and grooves corresponding to the protrusions are provided at upper ends of the first and second mounting plates.
Can be formed with first locating hole on the support limiting plate, first mounting panel with the second mounting panel can be formed with the second locating hole that first locating hole corresponds, combine the component to be the locating pin, the locating pin passes first locating hole and second locating hole, so that will combine the piece with first mounting panel with the second mounting panel is fixed each other.
The support joint portion still can include the connection enhancement board, the connection enhancement board sets up between two support limiting plates between first spacing space with the spacing space of second, wherein, be provided with the spacing groove on the connection enhancement board, be provided with on the locating pin with the length direction vertically spacer pin of locating pin, through rotatory the locating pin, the spacer pin can the joint be in the spacing groove.
The support joint portion still can include round pin axle binding plate and connection-enhancing plate, wherein, round pin axle binding plate can follow downwardly extending is followed at the ascending both ends of length direction of rubber pad mounting panel, and with the support limiting plate arranges parallelly, connection-enhancing plate sets up the support limiting plate with between the round pin axle binding plate, and wherein, be provided with the spacing groove on the connection-enhancing plate, be provided with on the locating pin with the length direction vertically spacer pin of locating pin, through rotatory the locating pin, the spacer pin can the joint be in the spacing groove.
The positioning pin may be further fixed to the combining block by a first locking pin.
The support structure may further include an upper end stopper and a lower end stopper respectively installed at the front ends of the mounting bracket and the base.
The upper and lower stoppers may respectively include a rubber pad, wherein the rubber pad may have a circular, semicircular, rectangular, or rectangular shape with rounded corners.
Another aspect of the present invention provides a blade clamp, which may include a support structure as described above.
According to the utility model discloses a bearing structure has the commonality, can realize the centre gripping and the hoist and mount of different blades according to the maximum pressure that the clamping position of different blades required, clamping position department blade can bear, the girder and the web position of clamping position department, the blade radial height of clamping position department etc. need not change whole bearing structure, only need change the adaptation board in the bearing structure for the cost greatly reduced of blade hoist.
When hoisting different blades, do not need to do too much bearing structure change work to anchor clamps, only need the adaptation board in the change bearing structure in shorter time, it is efficient to change, does not need extra loop wheel machine or fork truck to assist in the change process simultaneously yet, and the replacement cost is low.
Drawings
The above and/or other objects and advantages of the present invention will become more apparent from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
fig. 1 shows a schematic perspective view of a support mechanism according to the invention;
fig. 2 shows a schematic exploded view of one of the lamination assemblies of the support mechanism according to the present invention;
FIG. 3 illustrates another angled perspective view of a conformable assembly in accordance with the present disclosure;
figure 4 shows a perspective view of a first adaptor plate of a mounting bracket according to the present invention;
fig. 5 shows an exploded perspective view of a position adjustment assembly and related structure in accordance with the present invention;
figure 6 shows a schematic perspective view of a base according to the present invention;
figure 7 shows a schematic perspective view of another angle of the base according to the present invention;
fig. 8 is a schematic perspective view illustrating a coupling state of an upper end stopper and a mounting bracket according to the present invention;
fig. 9 shows a schematic perspective view of a support structure for the blade tip side according to the invention.
Description of the reference numerals:
1-a fitting assembly; 2, mounting a bracket; 2 a-a first compliant plate; 2 b-a second compliant plate; 3-a position adjustment assembly; 4-a base; 5-rubber cushion; 6-a bonding block; 7-a positioning pin; 8-a first locking pin; 9-mounting a plate; 10-a fastening member; 14-a first locating hole; 15-a second positioning hole; 12-a third positioning hole; 13-locking pin hole; 16-a limit pin; 17-a limit groove; 19-a groove; 21-an upper end stop block; 22-a first mounting hole; 23-supporting legs; 24-a second mounting hole; 26-blade model identification; 27-an avoidance slot; 28-first rubber mat; 29-a first structural panel; 31-a pin stop shaft; 32-a second lock pin; 34-a lower end stop; 35-vertical beam slots; 35 a-forming a frame; 35 b-a second pin shaft hole; 36-adaptive plate slots; 36 a-an auxiliary plate; 36 b-a spacer plate; 38-a main frame; 38 a-a first frame plate; 38 b-a second frame plate; 37-forklift holes; 39-second rubber mat; 40-a second structural panel; 44-fastening means, 45-contact plate; 46-a bonding hole; 47-vertical beam; 47 a-first pin shaft hole; 48-a cross beam; 49-stop pin shaft; 53-a fastening member; 54-a pin shaft; 55-a third locking pin; 56-a fastening member; 57 58-Pin hole; 61-rubber pad mounting plate; 62-a stent junction; 62 a-pin shaft coupling plate; 62 b-a bracket limiting plate; 62 c-reinforcing web.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. However, it should not be understood that the embodiments of the present invention are limited to the embodiments set forth herein. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed description will be omitted.
The utility model provides a bearing structure for blade anchor clamps shows in figure 1 according to the utility model discloses a bearing structure's schematic perspective view. The support structure may be mounted at a clamping location of the blade clamp and may be adapted to clamp blades of different lengths and/or airfoils by employing mounting brackets of different sizes.
As shown in fig. 1, a support structure according to an embodiment of the present invention may include a base 4, a mounting bracket 2, a plurality of fitting assemblies 1, and a position adjustment assembly 3. The base 4 is used for being installed at the clamping position of the blade clamp, the mounting support 2 is detachably installed on the base 4 through the position adjusting assembly 3, the upper surface of the mounting support 2 is provided with a shape corresponding to the shape of the clamping position of the blade to be clamped, the attaching assemblies 1 are arranged on the upper surface of the mounting support 2 side by side to form an upper surface which is substantially consistent with the shape of the upper surface of the mounting support 2 and is used for attaching and supporting the blade to be clamped, and the height of the position adjusting assembly 3 relative to the base 4 is adjustable so that the mounting supports 2 with different sizes (for example, different heights) can be installed. The mounting bracket 2, the plurality of attaching assemblies 1 and the position adjusting assembly 3 are mounted at the clamping position of the blade fixture by the base 4, so that the whole supporting structure can be used as a part of the blade fixture.
According to the utility model discloses an embodiment, not unidimensional installing support 2 can be designed as the upper surface that has different crooked shape according to the demand to be used for supporting the blade of different models. Accordingly, the position adjustment assembly 3 can adjust its height relative to the base 4 according to different sizes of mounting brackets 2 for mounting the respective mounting bracket 2 on the base 4.
Specifically, the position adjusting assembly 3 may include a vertical beam 47, an upper end of the vertical beam 47 may be connected with the mounting bracket 2, and a lower end of the vertical beam 47 may be inserted into a vertical beam groove 35 formed in the base 4 to be movable up and down in the vertical beam groove 35, so that its position in the vertical beam groove 35 may be adjusted according to the size of the mounting bracket 2. Therefore, after selecting the corresponding mounting bracket 2 according to the size of the blade to be clamped and the airfoil shape, the position of the vertical beam 47 of the position adjustment assembly 3 in the vertical beam groove 35 can be adjusted according to the size of the mounting bracket 2, so that the selected mounting bracket 2 can be mounted on the base 4.
Further, the plurality of attaching members 1 may be provided independently of each other and detachably coupled to the mounting bracket 2, so that even if the size of the mounting bracket 2 is changed or the shape of the upper surface is changed, the plurality of attaching members 1 may be respectively coupled to the upper surface of the mounting bracket 2 and formed in a shape corresponding to the upper surface of the mounting bracket 2 (i.e., the shape at the clamping position of the blade to be clamped).
As shown in fig. 2 and 3, each of the plurality of laminating assemblies 1 according to the present invention may include a coupling block 6, and the coupling block 6 may be detachably coupled to the mounting bracket 2 by a coupling member (e.g., a positioning pin 7). The plurality of coupling blocks 6 of the plurality of conformable assemblies 1 are arranged side-by-side on the mounting bracket 2 and may collectively form a support surface.
Furthermore, each fitting assembly 1 may further include a rubber pad 5 mounted on an upper surface of the coupling block 6. The rubber pad 5 may be detachably mounted to the coupling block 6 by a plurality of mounting plates 9. In addition, a hole may be formed in the rubber pad 5, and a fastening member 10 (e.g., a bolt) may pass through the hole formed in the rubber pad 5 and through the mounting plate 9 to couple the rubber pad 5 to the coupling block 6. Wherein, the fastening member 10 may be embedded in the rubber pad 5, i.e. the upper surface of the fastening member 10 may be lower than the upper surface of the rubber pad 5, thereby avoiding the fastening member 10 from scratching the blade. The number of the plurality of mounting plates 9 may correspond to the number of the fastening members 10, and according to an embodiment of the present invention, the rubber pad 5 may be coupled to the coupling block 6 by six fastening members 10, and accordingly, six mounting plates 9 may be provided. Through setting up mounting panel 9, can improve the cohesion between rubber pad 5 and the combination piece 6.
However, the embodiment of the present invention is not limited thereto, and the rubber pad 5 may be directly coupled to the coupling block 6 by the fastening member 10, that is, the mounting plate 9 may be omitted. In addition, other numbers of mounting plates may be provided as desired.
Further, rubber pad 5 may have a rectangular shape, and the upper surface of coupling block 6 may have a shape corresponding to rubber pad 5, so that when a plurality of fitting assemblies 1 are aligned with each other, a continuous and flat upper surface may be formed.
According to an embodiment of the present invention, the combining block 6 may include a rubber pad mounting plate 61 and a bracket combining portion 62.
The rubber pad mounting plate 61 may form an upper surface of the coupling block 6, so the rubber pad mounting plate 61 has a rectangular shape corresponding to the rubber pad 5, and the size of the rubber pad mounting plate 61 may be substantially the same as the size of the rubber pad 5.
However, the present invention is not limited to this, for example, the shapes of the rubber pad mounting plate 61 and the rubber pad 5 may be different from each other, and the size of the rubber pad mounting plate 61 may be slightly smaller than the rubber pad 5, or the rubber pad 5 may also form a discontinuous attaching surface, regardless of which of the above cases, as long as the attaching surface corresponding to the shape can be formed in the shape of the clamping position of the blade to be clamped.
Fig. 4 shows a perspective view of a first adapter plate of a mounting bracket according to the present invention.
According to the utility model discloses an embodiment, the installing support 2 can include the same shape and each other parallel arrangement's first adaptation board 2a and second adaptation board 2b, and two adaptation boards can all be the lamella form. The length direction of each of the modules 1 having a rectangular shape on the upper surface thereof may be perpendicular to the direction in which the mounting brackets 2 are parallel to each other, whereby a plurality of modules 1 may be mounted on two adapter plates side by side with each other.
The first and second adapter plates 2a, 2b of a plurality of different models can be manufactured for different sized blades, and in order to be able to conveniently select the corresponding adapter plate when assembling the blade sling, a blade model identification 26 can be provided on each adapter plate, and the blade model identification 26 can be any mark that can distinguish between different models of blades and it can be provided on one side of the adapter plate.
The bracket coupling portion 62 may include a bracket stopper plate 62b, and the bracket stopper plate 62b may extend downward from the lower surface of the rubber pad mounting plate 61 in a direction parallel to the first and second adapter plates 2a and 2b to form a stopper space for accommodating the adapter plate 2 a.
Specifically, the bracket restriction plate 62b may include four restriction plates arranged in parallel with each other, and each two bracket restriction plates 62b form a restriction space to receive a portion of the corresponding adaptive plate. Specifically, a portion of the upper surfaces of the first and second compliant plates 2a and 2b may be respectively inserted into the receiving spaces where the two bracket restriction plates 62b face each other, whereby the corresponding fitting assemblies 1 may be seated on the first and second compliant plates 2a and 2 b. Thus, the movement of the coupling block 6 in the longitudinal direction thereof can be restricted by the coupling of the bracket stopper plate 62b and the adaptor plate 2 a.
In addition, in order to further restrict the movement of the combining block 6 in the length direction of the first and second compliant plates 2a and 2b (the direction in which the first and second compliant plates 2a and 2b are parallel to each other), a groove 19 (see fig. 4) may be provided on the first and second compliant plates 2a and 2b, while a corresponding protrusion 18 is provided in a limit space formed by each two bracket limit plates 62b to catch the protrusion 18 in the groove 19.
According to an embodiment of the present invention, the protrusion 18 may be in the shape of a rod extending in a direction perpendicular to the length direction of the first and second compliant plates 2a and 2b, for example, the protrusion 18 is shown in fig. 3 as a cylindrical rod. However, the present invention is not limited thereto, and the protrusion 18 and the groove 19 may be configured in any shape matching each other, as long as the protrusion 18 can be engaged with the groove 19 to limit the movement of the combining block 6 along the length direction of the first adapting plate 2a and the second adapting plate 2 b. The bracket coupling portion 62 may further include a pin coupling plate 62a, the pin coupling plate 62a may extend downward from both ends of the rubber pad mounting plate 61 in the length direction of each attachment assembly 1 to be arranged in parallel with the bracket restriction plate 62b, and the positioning pin 7 may sequentially pass through a third positioning hole 12 provided on the pin coupling plate 62a, a second positioning hole 15 (see fig. 4) formed on the first and second adaptation plates 2a and 2b, and a first positioning hole 14 formed on the bracket restriction plate 62b to fix the coupling block 6 and the two adaptation plates to each other.
In addition, the bracket coupling portion 62 may further include a reinforcing connection plate 62c, and the reinforcing connection plate 62c extends between the pin coupling plate 62a and the bracket restriction plate 62b to further reinforce the coupling between the rubber pad mounting plate 61, the pin coupling plate 62a, and the bracket restriction plate 62 b.
Specifically, the reinforcing connection plate 62c may include a first portion formed between the two bracket restriction plates 62b between the two restriction spaces and two second portions formed between the pin coupling plate 62a and the bracket restriction plates 62b, and each of the first portion and the two second portions of the reinforcing connection plate 62c may include two sidewalls and a lower wall connecting the two sidewalls, wherein upper ends of the two sidewalls are coupled to the rubber pad mounting plate 61, and an end of each portion in the length direction of the coupling block 6 is coupled to the pin coupling plate 62a or the bracket restriction plate 62b, whereby the structure of the entire coupling block 6 may be more stable.
In addition, a limiting groove 17 may be formed on the reinforcing connection plate 62c, a limiting pin 16 perpendicular to the length direction of the positioning pin 7 may be disposed on the positioning pin 7, after the positioning pin 7 passes through the third positioning hole 12, the first positioning hole 14 and the second positioning hole 15, the limiting pin 16 is inserted into a space between the pin shaft coupling plate 62a and the bracket limiting plate 62b together with the positioning pin 7 and is located in an inner space of a second portion of the reinforcing connection plate 62c, and the limiting pin 16 may be inserted into the limiting groove 17 right at this time by rotating the limiting pin 16 180 ° to a vertically downward state, so that the positioning pin 7 may be fixed in the coupling block 6 after coupling the corresponding attachment assembly 1 with the adaptive plate.
In order to prevent the positioning pin 7 from slipping off, the first lock pin 8 may be mounted on an end portion of the positioning pin 7, the pin hole 13 may be formed in the pin shaft coupling plate 62a, and the first lock pin 8 may be inserted through the pin hole 13 to lock the coupling between the positioning pin 7 and the coupling block 6.
The structure of the attaching assembly 1 and the coupling structure between the attaching assembly 1 and the adaptive plate according to the embodiment of the present invention are described above with reference to the accompanying drawings. However, the present invention is not limited thereto, and those skilled in the art may modify the above-described embodiments.
For example, the coupling block 6 may not include the pin shaft coupling plate 62a and the two second portions of the reinforcing connection plate 62c, in which case, a stopper groove 17 may be formed in the first portion of the reinforcing connection plate 62c, the positioning pin 7 may couple the coupling block 6 and the adapting plate to each other only through the first positioning hole 14 and the second positioning hole 15, and the fixing of the positioning pin 7 may be achieved by inserting the stopper pin 16 on the positioning pin 7 into the stopper groove 17 formed in the first portion of the reinforcing connection plate 62 c. Further, the latch needle hole 13 may be formed on the holder stopper plate 62 b.
Further, each of the coupling blocks 6 may be fixed using two positioning pins 7, and the two positioning pins 7 may be inserted into the positioning holes from both ends of the coupling block 6 in the length direction, respectively.
In addition, the above describes a case where a plurality of the fitting assemblies 1 are respectively and independently coupled to the upper surface of the mounting bracket 2. However, the structure of the plurality of the conformable assemblies 1 is not limited thereto. For example, a plurality of doubler assemblies 1 may be joined to one another and then only a portion of doubler assemblies 1 may be joined to mounting bracket 2. In this case, two adjacent conformable assemblies 1 may be rotated with respect to each other, so that the entire conformable assembly module formed of a plurality of conformable assemblies 1 may be deformed as the upper surface of mounting bracket 2 is changed.
Fig. 5 shows an exploded perspective view of a position adjustment assembly and related structure according to the present invention.
As described above, according to the utility model discloses a position control assembly 3 includes perpendicular roof beam 47, and perpendicular roof beam 47 combines to installing support 2 and base 4 respectively, adapts to different installing support 2 through adjusting its mounted position in base 4. In order to perform the height adjustment function, at least two first pin shaft holes 47a arranged in a vertical direction may be provided on the vertical beam 47, one or more second pin shaft holes 35b may be provided in the slot forming frame 35a forming the vertical beam slot 35, and a pin stopper shaft 49 may pass through one of the at least two first pin shaft holes 47a and the second pin shaft hole 35b to achieve fixation between the vertical beam 47 and the slot forming frame 35 a. When it is necessary to adjust the height of the vertical beam 47, the stopper shaft 49 may be detached, then the position of the vertical beam 47 in the vertical beam groove 35 is moved and the corresponding first and second pin-shaft holes 47a and 35b are aligned with each other, then the stopper shaft 49 is inserted through the aligned first and second pin-shaft holes 47a and 35b, and the vertical beam 47 and the groove forming frame 35a are fixed to each other again.
The present invention is not limited to this, and the stopper pin 49 may pass through only the first pin hole 47a of the vertical beam 47, and the part of the stopper pin 49 extending to the outside of the vertical beam 47 may be directly supported on the upper end of the groove forming frame 35 a.
In addition, in order to prevent the stop pin shaft 49 from slipping off, a lock pin structure may be provided, for example, a lock pin may be provided at one side of the stop pin shaft 49, and a corresponding lock pin hole may be formed on an outer wall of the groove forming frame 35 a. However, the present invention is not limited to this, and for example, a reinforcing rib may be provided on the outer wall of the groove forming frame 35a, and a lock pin hole may be formed on the reinforcing rib.
However, the height adjustment of the vertical beams 47 in the vertical beam grooves 35 may take other configurations, for example, a hydraulic adjustment or screw adjustment mechanism may be provided in or at a corresponding position in the vertical beam grooves 35, by which the height of the vertical beams 47 is adjusted.
Further, the vertical beam 47 may be coupled and fixed with the first mounting hole 22 of the adaptation plate by a fastening member 56 (e.g., a bolt). For example, the upper ends of the vertical beams 47 may be bolted to the appropriate plates.
Further, each of the adaptation plates may be combined with two vertical beams 47 arranged in parallel with each other, and the position adjustment assembly 3 may further include a cross beam 48 connecting the respective two vertical beams 47 to each other, both ends of the cross beam 48 being respectively combined to the two vertical beams 47 and the cross beam 48 may also be combined to the adaptation plate by fastening members 53 (e.g., bolts), for example, the cross beam 48 may be combined to the second mounting hole 24 of the adaptation plate by bolts.
The vertical beams 47 and the horizontal beams 48 may be separate components and may be secured to each other by pins 54 for ease of transport. As shown in fig. 5, the top of the vertical beam 47 may be provided with a pin hole 57, and the end of the cross beam 48 is provided with a pin hole 58 corresponding thereto, and the pin 54 may pass through the pin holes of the vertical beam 47 and the cross beam 48, respectively, to fix the vertical beam 47 and the cross beam 48 to each other. Similarly, to prevent the pin 54 from slipping off, a third locking pin 55 may be mounted at the end of the pin 54, and the third locking pin 55 may be coupled to a locking pin hole (not shown) formed in the cross member 48. However, the present invention is not limited thereto, and the two vertical beams 47 and the cross beam 48 may be integrated with each other, for example, the two vertical beams 47 and the cross beam 48 may be fixed to each other by welding.
Fig. 6 and 7 show schematic perspective views from different angles of the base 4 according to the invention.
According to an embodiment of the present invention, in addition to the groove forming frame 35a, the base 4 may further include a main frame 38, a contact plate 45 is provided on a lower surface of the main frame 38, and the main frame 38 may be installed to a clamping position of the blade jig through a coupling hole 46 formed on the contact plate 45.
The main frame 38 may include first and second frame plates 38a and 38b arranged in parallel with the first and second compliant plates 2a and 2b, and the groove forming frames 35a may be disposed at outer sides of the first and second frame plates 38a and 38b, respectively, and may be coupled to the first and second frame plates 38a and 38b by fastening members 43 (e.g., bolts).
In addition, in order to mount the first and second compliant plates 2a and 2b, a compliant plate groove 36 is further provided on the main frame 38, and the compliant plate groove 36 may be formed using the auxiliary plate 36a and the main frame 38. Specifically, the auxiliary plates 36a may be arranged on both sides of the main frame 38 in parallel with the main frame 38, and coupled to the main frame 38 by fastening members (e.g., bolts) 44. To form the accommodating plate groove 36, a spacing plate 36b may be provided between the auxiliary plate 36a and the main frame 38, and the thickness of the spacing plate 36b may be approximately equal to the thickness of each of the first and second accommodating plates 2a and 2b, and further, a fastening member 44 may pass through a lower portion of the auxiliary plate 36a and through an upper portion of the spacing plate 36b, so that the upper portion of the auxiliary plate 36a may serve as an outer barrier of the accommodating plate groove 36, and the upper portion of the spacing plate 36b may form an accommodating space of the accommodating plate groove 36, and thus, the accommodating plate groove 36 may be formed between an outer surface of the main frame 38, an upper surface of the spacing plate 36b, and an inner surface of the auxiliary plate 36 a.
Further, in order to avoid interference with the groove forming frame 35a, the auxiliary plate 36a and the partition plate 36b may not be formed in a continuous shape, and since the groove forming frame 35a is provided so that the adaptive plate groove 36 cannot be formed there, the escape grooves 27 may be formed at respective positions of the first adaptive plate 2a and the second adaptive plate 2b so that the first adaptive plate 2a and the second adaptive plate 2b may be smoothly inserted into the adaptive plate groove 36.
However, the adapting plate groove 36 may be formed on the inner surfaces of the first and second frame plates 38a and 38b as long as any structure capable of receiving and mounting the first and second adapting plates 2a and 2b is possible.
According to an embodiment of the present invention, in order to facilitate the installation of the entire support structure, a forklift hole 37 may be further formed on the base frame 4, and in particular, the forklift hole 37 may be formed in the first and second frame plates 38a and 38b in a direction perpendicular to the surfaces of the first and second frame plates 38a and 38b, and may be located between the two groove forming frames 35 a.
Furthermore, according to an embodiment of the present invention, the supporting structure may further include an upper end stopper 21 and a lower end stopper 34 respectively installed at the front ends of the mounting bracket 2 and the base 4. Wherein "front end" refers to the end that is located outside the blade clamp after mounting the support structure to the blade clamp. By providing the upper end stopper 21 and the lower end stopper 34, the support structure can be prevented from colliding with the blade and damaging the blade when the blade is clamped.
The first and second rubber pads 28 and 39 may be fastened to the first and second structural plates 29 and 40 by fastening members (e.g., bolts 30 and 41), respectively, and mounted by the first and second structural plates 29 and 40. Wherein the first rubber pad 28 is mounted to the first and second adaptor plates 2a, 2b by the first structural plate 29, and the second rubber pad 39 is mounted to the first and second frame plates 38a, 38b by the second structural plate 40.
Since the first and second adaptor plates 2a and 2b have plate shapes parallel to each other and the first and second frame plates 38a and 38b also have plate shapes parallel to each other, the first and second structural plates 29 and 40 may have the same structure and may be mounted to the front ends of the mounting bracket 2 and the base 4 through the same connecting structure. Therefore, only the combination of the first structural plate 29 with the first and second compliant plates 2a and 2b will be described below.
Fig. 8 is a schematic perspective view illustrating a coupling state of an upper end stopper and a mounting bracket according to the present invention.
According to the utility model discloses an embodiment, can be provided with two joints that extend towards first adaptation board 2a and second adaptation board 2b respectively on the rear surface of first structural slab 29, can be provided with the round pin shaft hole in every joint, and can be provided with corresponding round pin shaft hole on first adaptation board 2a and the second adaptation board 2b, the round pin shaft 31 can pass the round pin shaft hole of first adaptation board 2a and corresponding joint, and another round pin axle can pass the round pin shaft hole of second adaptation board 2b and corresponding joint, in order to realize the combination between upper end dog 21 and the installing support 2.
Similarly, in order to prevent the stop pin shaft 31 from slipping off, a second lock pin 32 may be installed at the end of the stop pin shaft 31, and the second lock pin 32 may cooperate with the stop pin shaft 31 to perform a limiting function.
Fig. 9 shows a schematic perspective view of a support structure for the blade tip side according to the invention.
According to the utility model discloses an above-mentioned bearing structure mountable is on the root side frame roof beam and apex side frame roof beam of blade anchor clamps. When mounted on the root side frame beam, it can be mounted directly on the root side frame beam by means of the contact plate 45 on the base 4, but because of the difference in height between the blade root and the blade tip of the blade, when mounted on the blade tip side frame beam, the contact plate 45 of the base 4 can be mounted first on the support leg 23, and then the support leg 23 is mounted on the blade tip side frame beam together with the support structure.
According to the utility model discloses an embodiment, the height of mounting hole 22 and 24 on the adaptation board to different blade wing section and size setting can be inequality, and corresponding adaptation board can be fixed through the height of adjusting vertical beam 47 to position control assembly 3. When the adaptive plate is replaced, the cross beam 48 and the adaptive plate can be fixed firstly, and then the height of the vertical beam 47 is adjusted; after the height of the vertical beam 47 is adjusted, the vertical beam 47 is fixed to the first and second adaptive plates 2a and 2b, and then the vertical beam 47 and the cross beam 48 are connected to each other, so that the entire position adjustment assembly 3 can completely fix the first and second adaptive plates 2a and 2b in the adaptive plate groove 36 of the base 4.
When installing the support structure according to embodiments of the present invention onto the frame beam of the blade clamp, the forklift truck may lift this support structure (the support structure including the support legs installed on the apex side frame beam) onto the clamp frame beam through the forklift holes 37, and then fix it with the frame beam through the fastening members. When the blade anchor clamps need hoist and mount different blades, need not use fork truck or loop wheel machine once more and tear down the change with whole bearing structure, only need change the adaptation board can.
The main steps for replacing the adaptive plate are as follows: 1) Pulling out the positioning pins 7, and removing each laminating assembly 1; 2) (ii) a Removing the upper end stop block 21; 3) The connection between the cross beam 48 and the adaptive plate and the vertical beam 47 is removed, and the cross beam 48 is removed; 4) The connection between the vertical beam 47 and the adaptive plate and the vertical beam groove 35 is removed, and the vertical beam 47 falls to the lowest position; 5) The worker removes the current adaptation 2, installs the adaptation plate of the type of the blade to be clamped and clamps the adaptation plate on the adaptation plate groove 36 on the base 4; 6) Lifting the vertical beam 47 to fix the vertical beam 47 with the adaptive plate and fix the vertical beam 47 with the vertical beam groove 35; 7) The cross beam 48 is mounted on the adaptation plate and the cross beam 48 and the vertical beam 47 are connected, so that the adaptation plate can be completely fixed on the base 4; 8) Clamping each attaching assembly 1 on the groove 19 of the adapting plate, and installing each attaching assembly 1 on the adapting plate through the stop pin shaft 7; 9) An upper end stopper 21 is mounted to the front end of the adaptation plate.
According to the steps, in the whole dismounting and mounting process, extra forklift or crane resources are not needed, the mounting is convenient and fast, and the replacement efficiency is high.
According to the utility model discloses a bearing structure has the commonality, can realize the centre gripping and the hoist and mount of different blades according to the maximum pressure that the clamping position of different blades required, clamping position department blade can bear, the girder and the web position of clamping position department, the blade radial height of clamping position department etc. need not change whole bearing structure, only need change the adaptation board in the bearing structure for the cost greatly reduced of blade hoist.
When hoisting different blades, do not need to do too much bearing structure change work to anchor clamps, only need the adaptation board in the change bearing structure in shorter time, it is efficient to change, does not need extra loop wheel machine or fork truck to assist in the change process simultaneously yet, and the replacement cost is low.
According to the utility model discloses a bearing structure adopts the modularized design, and the weight of every subcomponent can not exceed 20kg, and simple structure is convenient, and personnel can easily carry, and it is efficient when making a round trip to switch to hoist between the different blades, does not need extra loop wheel machine or fork truck resource to assist, switches with low costsly.
In the present application, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the description above, numerous specific details are provided to give a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
Claims (17)
1. A support structure for a blade clamp, the support structure comprising:
a base (4) for mounting at a clamping location of the blade clamp;
the upper surface of the mounting bracket (2) is provided with a shape corresponding to the shape of a clamping position of the blade to be clamped;
the attaching assemblies (1) are arranged on the upper surface of the mounting bracket (2) side by side and are used for attaching and supporting the blade to be clamped; and
a position adjustment assembly (3) removably mounting the mounting bracket (2) on the base (4), and the height of the position adjustment assembly (3) relative to the base (4) is adjustable to enable mounting of mounting brackets (2) of different sizes.
2. The support structure for a blade clamp according to claim 1, wherein the position adjustment assembly (3) comprises a vertical beam (47),
wherein the upper end of the vertical beam (47) is connected with the mounting bracket (2), and the lower end of the vertical beam (47) is inserted into a vertical beam groove (35) formed in the base (4) so as to be capable of moving up and down in the vertical beam groove (35).
3. The support structure for a blade clamp according to claim 2, wherein the stringer groove (35) is formed with a groove forming frame (35 a),
the vertical beam (47) is provided with at least two pin shaft holes (47 a) arranged along the vertical direction, and a pin stopping shaft (49) passes through different pin shaft holes (47 a) to adjust the position of the vertical beam (47) in the vertical beam groove (35).
4. The support structure for a blade clamp according to claim 2, wherein the position adjusting assembly (3) further comprises a cross member (48), both ends of the cross member (48) are respectively detachably coupled between two vertical members (47) arranged in parallel with each other, and the cross member (48) is coupled to the mounting bracket (2) by a fastening member.
5. The support structure for blade clamps according to claim 1, characterized in that the mounting bracket (2) comprises a first mounting plate (2 a) and a second mounting plate (2 b) having the same shape and arranged parallel to each other,
wherein, the upper portion of base (4) is formed with holding tank (36), first mounting panel (2 a) and second mounting panel (2 b) are installed respectively in holding tank (36).
6. The support structure for a blade clamp according to claim 5, wherein each of the plurality of doublers (1) comprises a bonding block (6),
wherein the plurality of bonding blocks (6) of the plurality of attaching assemblies (1) are detachably bonded to the mounting brackets (2) respectively through bonding members; or
Adjacent ones (6) of the plurality of coupling blocks (6) are pivotably coupled to each other, and some (6) of the plurality of coupling blocks (6) are detachably coupled to the mounting bracket (2) by coupling members, respectively.
7. The support structure for a blade clamp according to claim 6, wherein each of the fitting assemblies (1) further includes a rubber pad (5) mounted on an upper surface of the coupling block (6),
wherein the rubber pad (5) has a rectangular shape, and the shape of the upper surface of the coupling block (6) corresponds to the rubber pad (5), and
wherein the lengthwise direction of the rubber pad (5) is perpendicular to the direction along which the first mounting plate (2 a) and the second mounting plate (2 b) are parallel to each other.
8. The support structure for blade clamps of claim 7, wherein the joining block (6) comprises:
a rubber pad mounting plate (61) forming the upper surface of the coupling block (6) for mounting the rubber pad (5); and
a bracket coupling part (62) provided on a lower surface of the rubber pad mounting plate (61) to be detachably coupled to the first mounting plate (2 a) and the second mounting plate (2 b).
9. The support structure for a blade jig according to claim 8, wherein the bracket coupling portion (62) includes bracket restriction plates (62 b), the bracket restriction plates (62 b) are provided in four, and the four bracket restriction plates (62 b) and the first mounting plate (2 a) and the second mounting plate (2 b) are arranged in parallel with each other,
two of the four bracket limiting plates (62 b) form a first limiting space for accommodating a portion of the upper end of the first mounting plate (2 a), and the other two form a second limiting space for accommodating a portion of the upper end of the second mounting plate (2 b).
10. The support structure for a blade clamp according to claim 9, wherein the bracket bonding portion (62) further includes protrusions (18) formed in the first and second stopper spaces, respectively,
the upper ends of the first mounting plate (2 a) and the second mounting plate (2 b) are provided with grooves (19) corresponding to the protrusions (18).
11. The support structure for a blade jig according to claim 10, wherein the bracket restriction plate (62 b) is formed with a first positioning hole (14), the first mounting plate (2 a) and the second mounting plate (2 b) are formed with a second positioning hole (15) corresponding to the first positioning hole (14),
the coupling member is a positioning pin (7), and the positioning pin (7) passes through the first positioning hole (14) and the second positioning hole (15) to fix the coupling block (6) and the first mounting plate (2 a) and the second mounting plate (2 b) to each other.
12. The support structure for a blade clamp according to claim 11, wherein the bracket joint (62) further includes a reinforcing connecting plate (62 c), the reinforcing connecting plate (62 c) being disposed between two bracket stopper plates (62 b) between the first and second stopper spaces,
wherein, be provided with spacing groove (17) on gusset connection board (62 c), be provided with on locating pin (7) with the length direction vertically spacer pin (16) of locating pin (7), through rotatory locating pin (7), spacer pin (16) can the joint be in spacing groove (17).
13. The support structure for a blade clamp of claim 11, wherein the bracket coupling portion (62) further includes a pin coupling plate (62 a) and a reinforcing connecting plate (62 c),
wherein, round pin axle binding plate (62 a) follow both ends on the length direction of rubber pad mounting panel (61) are along downwardly extending, and with support limiting plate (62 b) arranges parallelly, reinforced connection board (62 c) set up support limiting plate (62 b) with between round pin axle binding plate (62 a), and
wherein, be provided with spacing groove (17) on gusset plate (62 c), be provided with on locating pin (7) with the length direction vertically spacer pin (16) of locating pin (7), through rotatory locating pin (7), spacer pin (16) can the joint in spacing groove (17).
14. The support structure for a blade clamp according to claim 12 or 13, wherein the positioning pin (7) is further fixed to the joining block (6) by a first locking pin (8).
15. The support structure for a blade clamp according to any one of claims 1 to 13, further comprising an upper end stop (21) and a lower end stop (34) mounted at the front ends of the mounting bracket (2) and the base (4), respectively.
16. The support structure for a blade clamp according to claim 15, wherein the upper end stopper (21) and the lower end stopper (34) each include a rubber pad,
wherein the rubber pad has a circular, semicircular, rectangular or rectangular shape with rounded corners.
17. A blade clamp, characterized in that the blade clamp comprises a support structure according to any of claims 1-15.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222312696.4U CN217894889U (en) | 2022-08-31 | 2022-08-31 | Support structure for blade clamp and blade clamp |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222312696.4U CN217894889U (en) | 2022-08-31 | 2022-08-31 | Support structure for blade clamp and blade clamp |
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CN217894889U true CN217894889U (en) | 2022-11-25 |
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CN202222312696.4U Active CN217894889U (en) | 2022-08-31 | 2022-08-31 | Support structure for blade clamp and blade clamp |
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