CN217881035U - Device for layered magnetizing new energy rotor - Google Patents
Device for layered magnetizing new energy rotor Download PDFInfo
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- CN217881035U CN217881035U CN202221640648.1U CN202221640648U CN217881035U CN 217881035 U CN217881035 U CN 217881035U CN 202221640648 U CN202221640648 U CN 202221640648U CN 217881035 U CN217881035 U CN 217881035U
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- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The utility model discloses a device for magnetizing a new energy rotor in a layered manner, which comprises a pressing mechanism, a jacking mechanism, a layered magnetizing mechanism, a rotating mechanism, a coarse positioning loading platform and a magnetizing workbench; the mechanism pushes down include first support column, first cylinder, depression bar down, go up the thimble, the depression bar install on first support column, last thimble setting in the bottom of depression bar down, first cylinder be used for driving the motion of mechanism of pushing down. The utility model has the advantages that: the problem of inconsistent compatibility of oblique poles of products under the same machine type or specific conditions is effectively solved, and a single coil is enabled to be compatible with the same diameter and the same pole pair number but magnetized by the aid of rotors with different pole staggering angles through a layered magnetizing method.
Description
Technical Field
The utility model relates to an automation equipment field especially relates to a device that new forms of energy rotor layering magnetizes.
Background
At present, the oblique polar angles of partial new energy oblique polar type rotors and machine type products are different, different coils are required to correspond to different rotors, so that the single type of coil cannot be compatible with different oblique poles and different height-overlapped products, and the manufacturing cost and the magnetizing power supply cost of the coil are improved.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art not enough, the utility model provides a new forms of energy rotor layering device that magnetizes has effectively solved the compatible problem that the product oblique utmost point differs through the mode that the layering magnetizes, through the method that the layering magnetizes for the compatible same diameter of single coil, the same number of pole pairs, but the rotor that the wrong utmost point angle is different magnetizes, greatly reduced the manufacturing cost and the power cost that magnetizes of coil, promoted the compatibility and the suitability of producing the line.
The utility model provides a technical scheme that its technical problem adopted is: a device for layered magnetizing of a new energy rotor comprises a pressing mechanism, a jacking mechanism, a layered magnetizing mechanism, a rotating mechanism, a coarse positioning carrying platform and a magnetizing workbench;
the pressing mechanism comprises a first support column, a first air cylinder, a lower pressing rod and an upper thimble, the lower pressing rod is arranged on the first support column, the upper thimble is arranged at the bottom of the lower pressing rod, and the first air cylinder is used for driving the pressing mechanism to move;
the jacking mechanism comprises a second supporting column, a lower top seat, a second air cylinder and a positioning pin, wherein the second supporting column is connected with the second air cylinder, and the positioning pin is arranged at the top of the lower top seat;
the layered magnetizing mechanism comprises a magnetizing coil and a rotor, and the magnetizing coil is arranged on the magnetizing workbench and used for performing layered magnetizing on the rotor;
the rotating mechanism comprises a rotating shaft and a third cylinder, the lower top seat is arranged at the top of the rotating shaft, the lower top seat is driven by the second cylinder to be matched with the upper top pin to clamp the rotor, and the rotating shaft is driven by the third cylinder to rotate;
the coarse positioning carrying platform is arranged at the top of the lower pressing rod.
In the structure, the first support column is provided with a first sliding track, the lower pressure rod is provided with a first connecting part connected with the first cylinder, and the first connecting part is provided with a first sliding block matched with the first sliding track.
In the structure, the second support column is provided with a second sliding track, the bottom of the lower top seat is provided with a second connecting part connected with the second cylinder, and the second connecting part is provided with a second sliding block matched with the second sliding track.
In the structure, the bottom of the rotor is provided with a positioning pin hole matched with the positioning pin.
In the structure, the magnetizing workbench is provided with a radiator.
The utility model has the advantages that: the problem of inconsistent compatibility of oblique poles of products under the same machine type or specific conditions is effectively solved, a single coil is made to be compatible with the same diameter and the same pole number pairs through a layered magnetizing method, and the rotor with different pole staggering angles is magnetized through the layered magnetizing method.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a partial structure of the present invention.
Fig. 3 is a schematic view of the rotor structure of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the connection relations related in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. The utility model discloses each technical feature in the creation can the interactive combination under the prerequisite that does not contradict conflict mutually.
Referring to fig. 1-3, the utility model discloses a new energy rotor layered magnetizing device, which specifically comprises a pressing mechanism 10, a jacking mechanism 20, a layered magnetizing mechanism 30, a rotating mechanism 40, a coarse positioning carrying platform 50 and a magnetizing worktable 60;
the pressing mechanism 10 comprises a first support column 101, a first cylinder 102, a lower pressing rod 103 and an upper thimble 104, the lower pressing rod 103 is mounted on the first support column 101, the upper thimble 104 is arranged at the bottom of the lower pressing rod 103, and the first cylinder 102 is used for driving the pressing mechanism 10 to move;
the jacking mechanism 20 comprises a second supporting column 201, a lower top seat 202, a second air cylinder 203 and a positioning pin 204, wherein the second supporting column 201 is connected with the second air cylinder 203, and the positioning pin 204 is arranged at the top of the lower top seat 202;
the layered magnetizing mechanism 30 comprises a magnetizing coil 301 and a rotor 302, wherein the magnetizing coil 301 is mounted on the magnetizing worktable 60 and used for performing layered magnetizing on the rotor 302;
the rotating mechanism 40 includes a rotating shaft 401 and a third cylinder 402, the lower top seat 202 is disposed on the top of the rotating shaft 401, the lower top seat 202 is driven by the second cylinder 203 to cooperate with the upper thimble 104 to clamp the rotor 302, and the rotating shaft 401 is driven by the third cylinder 402 to rotate.
The coarse positioning stage 50 is disposed on the top of the lower pressing rod 103.
The first support column 101 is provided with a first sliding rail 110, the lower press rod 103 is provided with a first connecting portion 120 connected with the first cylinder 102, and the first connecting portion 120 is provided with a first slider 111 matched with the first sliding rail 110.
The second support column 201 is provided with a second sliding rail 210, the bottom of the lower top seat 202 is provided with a second connecting part 220 connected with a second cylinder 203, and the second connecting part 220 is provided with a second sliding block 211 matched with the second sliding rail 210.
The bottom of the rotor 302 is provided with a positioning pin hole 205 matched with the positioning pin 204.
The magnetizing table 60 is provided with a heat sink 601.
Firstly, an operator places the rotor on the coarse positioning carrying platform 50 for preliminary positioning, after the rotor 302 is tightly pressed and fixed by the lower pressing rod 103 of the pressing mechanism 10, when the lower top seat 202 of the jacking mechanism 20 moves upwards to the lower end of the rotating shaft of the rotor 302, the rotating mechanism 40 drives the rotating shaft 401 to rotate under the driving of the third air cylinder 402, the positioning pin 204 is fixed with the positioning pin hole 205 under the action of the rotating shaft 401, at the moment, the rotor 302 is fixedly connected with the lower top seat 202 of the jacking mechanism 20, the up-and-down movement and the rotating angle of the rotor 302 are controlled by the jacking mechanism 20 and the rotating mechanism 40, the magnetizing coil 301 is fixedly installed on the magnetizing worktable 60, and the magnetizing starts to be upward magnetized layer by layer from the lowest layer.
The magnetizing coil 301 only magnetizes one layer of iron core of the rotor 302 each time, the upper thimble 104 and the lower footstock 202 clamp the rotor 302 up and down, the iron core of the rotor 302 and the magnetizing coil 301 are aligned in angle through the rotating shaft 401, after one magnetizing is completed, the rotor 302 descends one layer, rotates an angle of a wrong pole, and magnetizes the second layer until the whole rotor 302 is magnetized. In the magnetizing process, firstly, the first layer of iron core at the bottom of the rotor 302 is sunk to the central position of the magnetizing coil 301 by the jacking mechanism 20, and the rotor 302 is rotated under the action of the rotating mechanism 40 so that the center of the magnetic pole of the rotor 302 is consistent with the center of the pole head of the magnetizing coil 301, and then the magnetizing coil 301 generates a magnetizing magnetic field to magnetize the iron core at the bottom layer of the rotor 302. Next, the jacking mechanism 20 sinks the rotor 302 to make the second layer of iron core at the bottom enter the center position of the magnetizing coil 301, and then the rotor 302 is rotated to make the center of the magnetic pole of the rotor 302 consistent with the center of the pole head of the magnetizing coil 301, and the magnetizing coil 301 generates a magnetizing magnetic field to magnetize the second layer of iron core at the bottom of the rotor 302. Repeating the above operations for several times until the whole rotor 302 is completely magnetized, moving the rotor 302 to the coarse positioning carrying platform 50 under the action of the jacking mechanism 20 and the pressing mechanism 10, and taking away the magnetized rotor 302 by an operator to complete a magnetizing cycle of the rotor 302.
While the preferred embodiments of the present invention have been described, the present invention is not limited to the above embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and such equivalent modifications or substitutions are intended to be included within the scope of the present invention as defined by the appended claims.
Claims (5)
1. A new energy rotor layered magnetizing device is characterized by comprising a pressing mechanism, a jacking mechanism, a layered magnetizing mechanism, a rotating mechanism, a coarse positioning carrying platform and a magnetizing workbench;
the pressing mechanism comprises a first support column, a first air cylinder, a lower pressing rod and an upper thimble, the lower pressing rod is arranged on the first support column, the upper thimble is arranged at the bottom of the lower pressing rod, and the first air cylinder is used for driving the pressing mechanism to move;
the jacking mechanism comprises a second supporting column, a lower top seat, a second air cylinder and a positioning pin, wherein the second supporting column is connected with the second air cylinder, and the positioning pin is arranged at the top of the lower top seat;
the layered magnetizing mechanism comprises a magnetizing coil and a rotor, and the magnetizing coil is arranged on the magnetizing workbench and used for performing layered magnetizing on the rotor;
the rotating mechanism comprises a rotating shaft and a third cylinder, the lower top seat is arranged at the top of the rotating shaft, the lower top seat is driven by the second cylinder to be matched with the upper thimble to clamp the rotor, and the rotating shaft is driven by the third cylinder to rotate;
the coarse positioning carrying platform is arranged at the top of the lower pressing rod.
2. The device for layered magnetizing of the new energy rotor according to claim 1, wherein a first sliding rail is arranged on the first support column, a first connecting portion connected with the first cylinder is arranged on the lower pressure rod, and a first sliding block matched with the first sliding rail is arranged on the first connecting portion.
3. The device of claim 1, wherein a second sliding rail is arranged on the second supporting column, a second connecting portion connected with the second cylinder is arranged at the bottom of the lower top base, and a second sliding block matched with the second sliding rail is arranged on the second connecting portion.
4. The device for layered magnetizing of the new energy rotor according to claim 1, wherein a positioning pin hole matched with a positioning pin is formed in the bottom of the rotor.
5. The device for layered magnetizing of the new energy rotor according to claim 1, wherein the magnetizing workbench is provided with a radiator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221640648.1U CN217881035U (en) | 2022-06-27 | 2022-06-27 | Device for layered magnetizing new energy rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221640648.1U CN217881035U (en) | 2022-06-27 | 2022-06-27 | Device for layered magnetizing new energy rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217881035U true CN217881035U (en) | 2022-11-22 |
Family
ID=84097541
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221640648.1U Active CN217881035U (en) | 2022-06-27 | 2022-06-27 | Device for layered magnetizing new energy rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217881035U (en) |
-
2022
- 2022-06-27 CN CN202221640648.1U patent/CN217881035U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A device for layered magnetization of new energy rotors Granted publication date: 20221122 Pledgee: Bank of Communications Limited Shenzhen Branch Pledgor: Guangdong xunsen magnetoelectric Co.,Ltd. Registration number: Y2024980018898 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |