CN217878549U - Robot corresponds multi-functional oven of type - Google Patents
Robot corresponds multi-functional oven of type Download PDFInfo
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- CN217878549U CN217878549U CN202220452723.5U CN202220452723U CN217878549U CN 217878549 U CN217878549 U CN 217878549U CN 202220452723 U CN202220452723 U CN 202220452723U CN 217878549 U CN217878549 U CN 217878549U
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Abstract
The utility model discloses a multi-functional oven of corresponding type of robot, its the control unit design is arranged at box body frame top, and 12 sample dishes of can placing simultaneously in oven workspace high temperature moisture determination district are dried the operation, and 4 sample dishes and 4 sample buckets can be placed simultaneously to the low temperature region and are carried out the stoving operation in advance. The sample in the detection is not influenced when the sample is placed and taken out every time. The inner sample rotating tray Gao Wenou is provided with three layers and is connected with the operation rotating shaft by bolts. The utility model discloses a multi-functional oven degree of automation is high, accomplishes work such as automatic predrying of coal/coke moisture online determination, coal/coke score sample, rotary drum intensity survey sample with the robot cooperation is automatic. The utility model discloses a multi-functional oven is equipped with high temperature moisture survey district and low temperature sample predrying sample preparation district, can realize conventional high temperature, the two oven functions of low temperature, and the peripheral equipment layout space of robot can effectively be saved in the integrated system of making a kind to the robot.
Description
Technical Field
The utility model relates to a coke, coal system appearance detect technical field, specifically are a robot corresponds multi-functional oven device of type.
Background
The coke and coal sample preparation analysis equipment is a device which is applied to the requirements of raw material analysis, detection, scientific research and the like in the industries of coal mining area mining, coke production, coal coke bulk cargo loading and unloading wharf transportation and the like. At present, most of sample preparation rooms and laboratory sample preparation processes mainly carry barreled samples to be prepared through manual operation, and gradually carry out sample preparation analysis work such as crushing, division, total moisture analysis and determination, sample pre-drying, sample grinding, sample component analysis and the like on the samples.
The defects of the traditional drying procedure in the manual sample preparation and analysis process are mainly shown in the following steps:
(1) The moisture loss amount in the sample preparation and weighing processes of the moisture measurement sample is large, and the measurement deviation introduced by the moisture measurement result data is large;
(2) The drying operation needs to use a plurality of (more than two) drying oven devices with different models of high temperature and low temperature;
(3) The traditional oven can not meet the requirements of realizing online timely efficient moisture determination drying and sample pre-drying operation by docking with a robot, and therefore the utility model relates to a novel oven is urgently needed to solve the problems.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the background art, the utility model provides a multi-functional oven of corresponding type of robot, it includes:
a robot corresponding type multifunctional oven comprises an oven control unit, a sample disc rotating tray, an oven door switch cylinder, a running rotating shaft, a heat preservation fixing plate, a hot air circulating fan, a rotating positioning mechanism, a high-temperature area oven door, a motor with a gearbox, a low-temperature area oven door cylinder, a pre-drying sample container, a sample container rotating tray, a high-temperature area heating device, a low-temperature area heating device partition temperature-insulation fixing plate, an oven body frame, a hot air circulating pipeline, a hot air circulating air inlet, a hot air circulating area switching device and a temperature detection sensor;
the oven control unit is designed and arranged at the top of the main box body frame, and the oven is provided with an independent PLC control unit for setting various parameters for the operation of the oven and communicating with upstream and downstream equipment to control the operation of the equipment; the sample tray and the pre-drying sample container are respectively horizontally placed on the sample tray rotating tray and the sample container rotating tray through the positioning clamping grooves;
the sample disc rotating tray Gao Wenou is provided with three layers, the low-temperature region is provided with one layer, and the high-temperature region and the low-temperature region are provided with partitioned temperature-isolating fixing plates; the low-temperature area of the sample container rotating tray is provided with a layer, and the trays are respectively connected with the operation rotating shaft through bolts; the operation rotation axis upper end is fixed at box body frame top through the axle head bearing, operation rotation axis top is connected with rotary positioning mechanism through the bolt, rotary positioning mechanism is used for the location of the rotatory tray of sample dish and the rotatory tray of sample container to confirm when equipment operates, operation rotation axis bottom is fixed in box body frame bottom through the axle head bearing, operation rotation axis low side fixed mounting has the hold-in range drive wheel and is connected with the gearbox of motor through the hold-in range.
Further, the heated air circulation fan is fixed to the top of the box body main frame through bolts, an air inlet of the heated air circulation fan is communicated with a heated air circulation pipeline of the oven, the heated air circulation fan is respectively connected with a high-temperature area and a low-temperature area of the oven through the heated air circulation pipeline, a heated air circulation air inlet is formed in the tail end of the heated air circulation pipeline, and a heated air circulation interval switching device is arranged in the heated air circulation pipeline and used for switching a heated air circulation interval.
Further, the high-temperature area oven door is fixed on the main box body frame through a hinge, the cylinder base of the high-temperature area oven door is fixed on the main box body frame through a bolt, and the telescopic rod end is fixed on the side face of the high-temperature area oven door through a bolt; the low-temperature area oven door is fixed on the main box body frame through a hinge, the cylinder base of the low-temperature area oven door is fixed on the main box body frame through a bolt, and the telescopic rod ends are fixed on the upper side and the lower side of the low-temperature area oven door through bolts; the heat preservation fixed plate is fixed on the inner layer side of the box body main frame through bolts, and the high-temperature region heating device and the low-temperature region heating device are fixed on the heat preservation fixed plate on the rear side of the oven heating bin through bolts.
Further, the inner wall of the oven is coated with a heat-resistant material, and the high-temperature area and the low-temperature area are respectively provided with a temperature detection sensor for detecting the temperature of the high-temperature area and the low-temperature area in real time.
Furthermore, the oven control unit is provided with an independent PLC control system which is respectively in signal connection with the high-temperature area oven door cylinder, the low-temperature area oven door cylinder, the hot air circulating fan, the rotary positioning mechanism, the motor, the high-temperature area heating device, the low-temperature area heating device, the hot air circulating interval switching device and the temperature detection sensor and is used for setting various parameters of the operation of the oven and communicating with upstream and downstream equipment to control the operation of the equipment.
The utility model discloses the beneficial effect who reaches does:
the high temperature zone oven working space can be placed 12 sample dishes simultaneously at least and carry out the moisture of drying survey operation, and the low temperature zone can be placed 4 sample dishes and 4 sample buckets simultaneously and carry out the predrying operation. The sample in the detection is not influenced when the sample is placed and taken out every time.
The device can be matched with a robot to automatically complete the work of on-line determination of coke moisture, automatic pre-drying of coke mechanical strength drum samples and the like; the automatic pre-drying device can be matched with a robot to automatically complete the work of on-line measurement of coal moisture, automatic pre-drying of coal chemical samples and the like.
The utility model discloses a multi-functional oven is equipped with high temperature moisture survey district and low temperature sample predrying sample preparation district, can realize conventional high temperature, the two oven functions of low temperature, and the peripheral equipment layout space of robot can effectively be saved in the integrated system of making a kind to the robot. The equipment has high drying efficiency and good drying quality, and can meet the requirements of drying operation on line in time and efficiently.
Drawings
FIG. 1 is a schematic view of the front overall structure of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic view of the overall structure of the back of the present invention;
FIG. 4 is a schematic view of the structure of the hot air circulation system of the present invention;
FIG. 5 is a schematic view of the structure of the sample plate and the bracket in the high temperature region of the present invention;
FIG. 6 is a schematic view of the structure of the sample container and the bracket in the low temperature region of the present invention;
fig. 7 is a schematic view of the structure of the low temperature zone oven door of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. an oven control unit; 2. a sample tray; 3. the sample tray rotates the tray; 4. a high temperature zone oven door cylinder; 5. operating the rotating shaft; 6. a heat preservation fixing plate; 7. a hot air circulating fan; 8. a rotary positioning mechanism; 9. a high temperature zone oven door; 10. a motor with a gearbox; 11. a low temperature zone oven door; 12. a low-temperature zone oven door cylinder; 13. pre-drying the sample container; 14. a sample container rotating tray; 15. a high temperature zone heating device; 16. a low temperature zone heating device; 17. a partition heat insulation fixing plate; 18. a main frame of the box body; 19. a hot air circulation duct; 20. a hot air circulating air inlet; 21. a hot air circulation section switching device; 22. and a temperature detection sensor.
Detailed Description
To facilitate understanding of the present invention for those skilled in the art, embodiments of the present invention will be described below with reference to the accompanying drawings.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a robot corresponding type multifunctional oven comprises an oven control unit 1, a sample plate 2, a sample plate rotating tray 3, an oven door opening and closing cylinder, a running rotating shaft 5, a heat preservation fixing plate 6, a hot air circulating fan 7, a rotating positioning mechanism 8, a high-temperature area oven door 9, a motor 10 with a gearbox, a low-temperature area oven door 11, a low-temperature area oven door cylinder 12, a pre-drying sample container 13, a sample container rotating tray 14, a high-temperature area heating device 15, a low-temperature area heating device 16, a partitioned heat insulation fixing plate 17, a box body main frame 18, a hot air circulating pipeline 19, a hot air circulating air inlet 20, a hot air circulating area switching device 21 and a temperature detection sensor 22.
The oven control unit 1 is designed and arranged at the top of the box body main frame 18, and the oven is provided with an independent PLC control unit for setting various parameters for the operation of the oven and communicating with upstream and downstream equipment to control the operation of the equipment; the sample plate 2 and the pre-drying sample container 13 are respectively and horizontally placed on the sample plate rotating tray 3 and the sample container rotating tray 14 through the positioning clamping grooves.
The sample plate rotating tray 3 is provided with three layers in a high-temperature area, one layer in a low-temperature area, and partitioned heat insulation fixing plates 17 in the high-temperature area and the low-temperature area; a layer of sample container rotating tray 14 is arranged in a low-temperature area, and the trays are respectively connected with the operation rotating shaft 5 through bolts; the device is characterized in that the upper end of the operation rotating shaft 5 is fixed to the top of the box body main frame 18 through a shaft end bearing, the top of the operation rotating shaft 5 is connected with a rotary positioning mechanism 8 through a bolt, the rotary positioning mechanism 8 is used for positioning and confirming a sample tray 3 and a sample container rotary tray 14 when the device operates, the bottom of the operation rotating shaft 5 is fixed to the bottom of the box body main frame 18 through the shaft end bearing, and a synchronous belt driving wheel is fixedly mounted at the lower end of the operation rotating shaft 5 and is connected with a gearbox of a motor through a synchronous belt.
The heated air circulation fan 7 is fixed on the top of the box body main frame 18 through bolts, an air inlet is communicated with a heated air circulation pipeline 19 of the oven, the heated air circulation fan 7 is respectively connected with a high-temperature area and a low-temperature area of the oven through the heated air circulation pipeline 19, a heated air circulation air inlet 20 is arranged at the tail end of the heated air circulation pipeline 19, and a heated air circulation interval switching device 21 is arranged in the heated air circulation pipeline 19 and used for switching a heated air circulation interval.
The high-temperature area oven door 9 is fixed on the oven body main frame 18 through a hinge, the base of the high-temperature area oven door cylinder 4 is fixed on the oven body main frame 18 through a bolt, and the telescopic rod end is fixed on the side surface of the high-temperature area oven door 9 through a bolt; the low-temperature area oven door 11 is fixed on the oven body main frame 18 through a hinge, the base of the low-temperature area oven door cylinder 12 is fixed on the oven body main frame 18 through a bolt, and the telescopic rod ends are fixed on the upper side and the lower side of the low-temperature area oven door 11 through bolts; the heat preservation fixing plate 6 is fixed on the inner layer side of the box body main frame 18 through bolts, and the high-temperature region heating device 15 and the low-temperature region heating device 16 are fixed on the heat preservation fixing plate 6 on the rear side of the oven heating bin through bolts.
The inner wall of the oven is coated with heat-resistant materials, and the high-temperature area and the low-temperature area are respectively provided with a temperature detection sensor 22 for detecting the temperature of the high-temperature area and the low-temperature area in real time.
The oven control unit 1 is provided with an independent PLC control system which is respectively in signal connection with a high-temperature area oven door cylinder 4, a low-temperature area oven door cylinder 12, a hot air circulating fan 7, a rotary positioning mechanism 8, a motor 10, a high-temperature area heating device 15, a low-temperature area heating device 16, a hot air circulating interval switching device 21 and a temperature detection sensor 22 and is used for setting various parameters of the operation of the oven and communicating with upstream and downstream equipment to control the operation of the equipment.
The utility model discloses a robot corresponds multi-functional oven of type use as follows:
s1: the PLC control system sends out a system equipment operation instruction, the heating device simultaneously heats the high-temperature area and the low-temperature area to a set temperature value, and the control system sends out an instruction to the robot to carry out weighing, loading and drying operation on related samples;
s2, clamping the sample plate or sample barrel loaded with the weighed sample by a robot to the front of a door of a drying oven, opening the drying oven door of the related temperature region by a control system according to an instruction of a corresponding cylinder for controlling the drying oven door of the high-temperature region or the low-temperature region, placing the sample plate or sample barrel loaded with the sample on a rotary tray of a corresponding sample container of the high-temperature region or the low-temperature region (the sample barrel is only used for pre-drying and sample preparing operation of the sample with the mass of more than 4KG and less than 20 KG), and closing the drying oven door of the corresponding temperature region after the sample plate or sample barrel loaded with the sample is placed;
s3: the motor is started, and the sample tray rotating tray and the sample container rotating tray are driven by the synchronous belt to horizontally rotate to the next placing station (rotate by 90 degrees); continuing to place the next sample;
s4: the PLC control system controls and instructs the hot air circulating fan and the hot air circulating interval switching device to periodically and circularly replace the high-humidity high-heat air in the two temperature areas and the outside air according to the set time, so that the removal of the high-humidity high-heat air in the corresponding temperature areas and the drying speed of the block-added sample are accelerated;
s5: the temperature sensors of the corresponding temperature areas detect the temperatures of the corresponding temperature areas in real time and transmit the temperatures to the PLC control system, and the PLC control system, the temperature sensors of the corresponding temperature areas and the heating devices of the corresponding temperature areas form a feedback control loop and execute the feedback control loop according to the heating time and the heating temperature set by the PLC control system;
s6: after the samples in the corresponding temperature areas are dried for the set time of the system, the PLC control system sends out a control instruction to control the cylinders of the oven doors of the corresponding temperature areas to open the oven doors of the corresponding temperature areas, the robot clamps a sample tray or a sample barrel loaded with the dried samples for weighing or carrying out subsequent sample preparation process work, and the oven doors of the corresponding temperature areas are closed;
s7: the robot clamps a sample tray or a sample barrel loaded with the dried sample for weighing, then pours the weighed sample into subsequent sample preparation process equipment, continuously clamps the empty sample container into sample container cleaning equipment for cleaning the container, and puts the empty sample container into sample loading and preparing process equipment at the upstream of the oven for queuing after cleaning to wait for the next sample loading, weighing and drying process.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (4)
1. The utility model provides a multi-functional oven of type that robot corresponds which characterized in that: the robot corresponding type multifunctional oven comprises an oven control unit, a sample disc rotating tray, an oven door switch cylinder, a running rotating shaft, a heat preservation fixing plate, a hot air circulating fan, a rotating positioning mechanism, a high-temperature area oven door, a motor with a gearbox, a low-temperature area oven door cylinder, a pre-drying sample container, a sample container rotating tray, a high-temperature area heating device, a low-temperature area heating device, a partition heat insulation fixing plate, an oven body main frame, a hot air circulating pipeline, a hot air circulating air inlet, a hot air circulating interval switching device and a temperature detection sensor;
the oven control unit is designed and arranged at the top of the main box body frame, and the oven is provided with an independent PLC control unit for setting various parameters for the operation of the oven and communicating with upstream and downstream equipment to control the operation of the equipment; the sample tray and the pre-drying sample container are respectively horizontally placed on the sample tray rotating tray and the sample container rotating tray through the positioning clamping grooves;
the sample plate rotating tray Gao Wenou is provided with three layers, the low-temperature region is provided with one layer, and the high-temperature region and the low-temperature region are provided with partitioned temperature-isolating fixing plates; the low-temperature area of the sample container rotating tray is provided with a layer, and the trays are respectively connected with the operation rotating shaft through bolts; the upper end of the operation rotating shaft is fixed to the top of the box body main frame through a shaft end bearing, the top of the operation rotating shaft is connected with a rotary positioning mechanism through a bolt, the rotary positioning mechanism is used for positioning confirmation of a sample tray rotating tray and a sample container rotating tray when equipment runs, the bottom of the operation rotating shaft is fixed to the bottom of the box body main frame through the shaft end bearing, and a synchronous belt driving wheel is fixedly mounted at the lower end of the operation rotating shaft and connected with a gearbox of a motor through a synchronous belt;
the hot air circulating fan is fixed at the top of the box body main frame through bolts, an air inlet is communicated with a hot air circulating pipeline of the oven, the hot air circulating fan is respectively connected with a high-temperature area and a low-temperature area of the oven through the hot air circulating pipeline, a hot air circulating air inlet is arranged at the tail end of the hot air circulating pipeline, and a hot air circulating interval switching device is arranged in the hot air circulating pipeline and used for switching a hot air circulating interval.
2. The multifunctional oven of claim 1, characterized in that: the high-temperature area oven door is fixed on the oven body frame through a hinge, and further comprises a high-temperature area oven door cylinder and a base thereof, wherein the base of the high-temperature area oven door cylinder is fixed on the oven body frame through a bolt, and a telescopic rod end is fixed on the side surface of the high-temperature area oven door through a bolt; the low-temperature area oven door is fixed on the main box body frame through a hinge, the cylinder base of the low-temperature area oven door is fixed on the main box body frame through a bolt, and the telescopic rod ends are fixed on the upper side and the lower side of the low-temperature area oven door through bolts; the heat preservation fixed plate is fixed on the inner layer side of the box body main frame through bolts, and the high-temperature region heating device and the low-temperature region heating device are fixed on the heat preservation fixed plate on the rear side of the oven heating bin through bolts.
3. The multifunctional oven of claim 1, characterized in that: the inner wall of the oven is coated with heat-resistant materials, and the high-temperature area and the low-temperature area are respectively provided with a temperature detection sensor for detecting the temperature of the high-temperature area and the low-temperature area in real time.
4. The multi-functional oven of corresponding type of robot of claim 1, characterized in that: the oven control unit is provided with an independent PLC control system which is respectively in signal connection with a high-temperature area oven door cylinder, a low-temperature area oven door cylinder, a hot air circulating fan, a rotary positioning mechanism, a motor, a high-temperature area heating device, a low-temperature area heating device, a hot air circulating interval switching device and a temperature detection sensor and is used for setting various parameters of the operation of the oven and communicating with upstream and downstream equipment to control the operation of the equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220452723.5U CN217878549U (en) | 2022-03-03 | 2022-03-03 | Robot corresponds multi-functional oven of type |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220452723.5U CN217878549U (en) | 2022-03-03 | 2022-03-03 | Robot corresponds multi-functional oven of type |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217878549U true CN217878549U (en) | 2022-11-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220452723.5U Active CN217878549U (en) | 2022-03-03 | 2022-03-03 | Robot corresponds multi-functional oven of type |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217878549U (en) |
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2022
- 2022-03-03 CN CN202220452723.5U patent/CN217878549U/en active Active
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