CN217860026U - Machining tool for curved surface special-shaped parts - Google Patents
Machining tool for curved surface special-shaped parts Download PDFInfo
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Abstract
一种曲面异型零件用机械加工工装,包括单侧定位组件,单侧定位组件包括有下定位体以及上定位块压板,下定位体的上侧面设置有第一弧形定位槽,上定位块压板的下侧面设置有第二弧形定位槽,第一弧形定位槽与第二弧形定位槽可形成有与待加工曲面异形零件表面形状吻合的装配孔。本实用新型可一次夹装完成对零件两端切除工艺夹头以及零件异形槽和零件斜孔的加工,有效提高加工效率,避免二次装夹影响加工精度。本实用新型可针对不同长度的曲面零件进行机械加工,并且根据异型件细节结构的位置对装夹位置进行调节,增加了加工的灵活性,扩大了工装的适用性。本实用新型结构设计简单、合理,使用方便,能够实现对待加工曲面异形零件的稳定装夹。
A machining tooling for special-shaped curved parts, including a single-side positioning assembly, the single-side positioning assembly includes a lower positioning body and an upper positioning block pressing plate, the upper side of the lower positioning body is provided with a first arc-shaped positioning groove, and the upper positioning block pressing plate A second arc-shaped positioning groove is provided on the lower side of the bottom surface, and the first arc-shaped positioning groove and the second arc-shaped positioning groove can form an assembly hole matching the surface shape of the curved surface special-shaped part to be processed. The utility model can complete the process of removing the process chuck at both ends of the part, the special-shaped groove of the part and the oblique hole of the part in one clamping, effectively improving the processing efficiency and avoiding the influence of the secondary clamping on the processing accuracy. The utility model can be machined for curved surface parts with different lengths, and the clamping position can be adjusted according to the position of the detail structure of the special-shaped parts, which increases the flexibility of processing and expands the applicability of the tooling. The utility model has a simple and reasonable structural design, is convenient to use, and can realize stable clamping of curved surface special-shaped parts to be processed.
Description
技术领域technical field
本实用新型属于异形工件加工设备技术领域,更具体地说,特别涉及一种曲面异型零件用机械加工工装。The utility model belongs to the technical field of special-shaped workpiece processing equipment, and more specifically relates to a machining tool for curved surface special-shaped parts.
背景技术Background technique
曲面异型零件由于其结构复杂并且不对称,导致其加工难度较高。Due to its complex structure and asymmetry, curved surface special-shaped parts are difficult to process.
在现有技术中,在对曲面异型零件的加工过程中,曲面异型零件完成表面铣削作业后,需要去除零件两端留有的装夹夹头(装夹夹头是曲面异型零件预留的结构,用于与加工工装连接固定),这就导致曲面异型零件存在加工工序较多的问题。另外,对曲面异型零件的装夹,还存在支撑点难以确定和定位困难等问题,特别是在后续细节结构加工时,多次装夹容易影响加工效率和加工精度。In the prior art, during the processing of curved surface special-shaped parts, after the surface milling operation of the curved surface special-shaped parts is completed, it is necessary to remove the clamping chucks left at both ends of the parts (the clamping chucks are reserved structures for curved surface special-shaped parts , used to connect and fix with the processing tooling), which leads to the problem of more processing procedures for curved surface special-shaped parts. In addition, for the clamping of curved surface special-shaped parts, there are still problems such as difficult determination of support points and difficult positioning. Especially in the subsequent detailed structure processing, multiple clamping is likely to affect the processing efficiency and processing accuracy.
实用新型内容Utility model content
(一)技术问题(1) Technical issues
综上所述,如何提供一种适用于曲面异型零件加工的机械加工工装,用于减少曲面异型零件的装夹固定次数,以提高曲面异型零件的加工效率,成为了本领域技术人员亟待解决的问题。To sum up, how to provide a mechanical processing tool suitable for the processing of curved surface special-shaped parts, to reduce the number of clamping and fixing of curved surface special-shaped parts, and to improve the processing efficiency of curved surface special-shaped parts has become an urgent problem to be solved by those skilled in the art question.
(二)技术方案(2) Technical solutions
本实用新型提供了一种曲面异型零件用机械加工工装,在本实用新型中,该曲面异型零件用机械加工工装包括单侧定位组件,所述单侧定位组件包括有下定位体以及上定位块压板,所述下定位体的上侧面与所述上定位块压板的下侧面配合接触,所述下定位体的上侧面设置有第一弧形定位槽,所述上定位块压板的下侧面设置有第二弧形定位槽,所述第一弧形定位槽与所述第二弧形定位槽可形成有与待加工曲面异形零件表面形状吻合的装配孔;The utility model provides a machining tool for curved surface special-shaped parts. In the utility model, the machining tool for curved surface special-shaped parts includes a single-side positioning assembly, and the single-side positioning assembly includes a lower positioning body and an upper positioning block. Pressing plate, the upper side of the lower positioning body is in contact with the lower side of the upper positioning block pressing plate, the upper side of the lower positioning body is provided with a first arc-shaped positioning groove, and the lower side of the upper positioning block pressing plate is set There is a second arc-shaped positioning groove, and the first arc-shaped positioning groove and the second arc-shaped positioning groove can form an assembly hole that matches the surface shape of the curved surface special-shaped part to be processed;
所述单侧定位组件设置有至少两个,至少两个单侧定位组件间隔设置且至少两个单侧定位组件的装配孔同轴。There are at least two unilateral positioning assemblies, the at least two unilateral positioning assemblies are arranged at intervals, and the assembly holes of the at least two unilateral positioning assemblies are coaxial.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,所述下定位体与所述上定位块压板通过定位销定位。Preferably, in the machining tool for curved surface special-shaped parts provided by the present invention, the lower positioning body and the upper positioning block pressing plate are positioned through positioning pins.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,于所述下定位体的上侧面设置有第一定位孔,所述上定位块压板上设置有第二定位孔,所述第二定位孔与所述第一定位孔相对设置,所述定位销可插入至所述第二定位孔并与所述第一定位孔插装配合。Preferably, in the machining tooling for curved surface special-shaped parts provided by the utility model, a first positioning hole is provided on the upper side of the lower positioning body, and a second positioning hole is provided on the pressing plate of the upper positioning block, so that The second positioning hole is arranged opposite to the first positioning hole, and the positioning pin can be inserted into the second positioning hole and fitted with the first positioning hole.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,于所述上定位块压板的上侧面并对应所述第二弧形定位槽竖直设置有检测孔,通过所述检测孔安装有能够对所述装配孔中的待加工曲面异形零件进行定位测量的检测百分表。Preferably, in the machining tooling for curved surface special-shaped parts provided by the utility model, a detection hole is vertically provided on the upper side of the upper positioning block pressing plate and corresponding to the second arc-shaped positioning groove, through the detection The hole is equipped with a detection dial indicator capable of positioning and measuring the curved surface special-shaped part to be processed in the assembly hole.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,所述下定位体为板式结构,所述上定位块压板为板式结构。Preferably, in the machining tool for curved surface special-shaped parts provided by the present invention, the lower positioning body is a plate structure, and the upper positioning block pressing plate is a plate structure.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,沿水平方向,于所述下定位体的前后端面上设置有让位槽;与所述让位槽配合有固定组件,所述固定组件包括有与机床工作台的台面滑动配合的螺栓,通过所述螺栓安装有压板,所述压板的一端卡于所述让位槽中。Preferably, in the machining tooling for curved surface special-shaped parts provided by the utility model, a relief groove is provided on the front and rear end surfaces of the lower positioning body along the horizontal direction; a fixing assembly is matched with the relief groove, The fixing assembly includes bolts that are slidably engaged with the table top of the machine tool, and a pressure plate is installed through the bolts, and one end of the pressure plate is locked in the relief groove.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,所述压板的另一端的下侧设置有可调支撑,所述可调支撑压装于所述压板与机床工作台的台面之间;且,所述可调支撑以及所述下定位体分设于所述螺栓的两侧。Preferably, in the machining tooling for curved surface special-shaped parts provided by the utility model, an adjustable support is provided on the underside of the other end of the press plate, and the adjustable support is press-fitted on the joint between the press plate and the machine tool table. between the tabletops; and, the adjustable support and the lower positioning body are separately arranged on both sides of the bolt.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,于所述下定位体上设置有圆孔结构,穿过所述圆孔结构设置有实现所述下定位体之间间隔距离调整的调节蜗杆。Preferably, in the machining tooling for curved surface special-shaped parts provided by the present invention, a circular hole structure is provided on the lower positioning body, and a hole structure is provided through the circular hole structure to realize the spacing between the lower positioning bodies. Adjustment worm for distance adjustment.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,于所述调节蜗杆的端部设置有蜗轮螺副,所述蜗轮螺副可与所述下定位体的外侧面相抵。Preferably, in the machining tool for curved surface special-shaped parts provided by the present invention, a worm gear screw pair is provided at the end of the adjusting worm, and the worm gear screw pair can abut against the outer surface of the lower positioning body.
优选地,在本实用新型所提供的曲面异型零件用机械加工工装中,所述下定位体的上侧面为平面,所述下定位体上设置有至少两个所述第一弧形定位槽;所述上定位块压板的下侧面为平面,所述上定位块压板上设置有至少两个所述第二弧形定位槽,所述第二弧形定位槽与所述第一弧形定位槽一一对应设置。Preferably, in the machining tool for curved surface special-shaped parts provided by the present invention, the upper side of the lower positioning body is a plane, and at least two first arc-shaped positioning grooves are arranged on the lower positioning body; The lower side of the upper positioning block pressing plate is a plane, and the upper positioning block pressing plate is provided with at least two of the second arc-shaped positioning grooves, and the second arc-shaped positioning grooves are connected with the first arc-shaped positioning grooves. One-to-one correspondence settings.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种曲面异型零件用机械加工工装,该曲面异型零件用机械加工工装包括单侧定位组件,单侧定位组件包括有下定位体以及上定位块压板,下定位体的上侧面与上定位块压板的下侧面配合接触,下定位体的上侧面设置有第一弧形定位槽,上定位块压板的下侧面设置有第二弧形定位槽,第一弧形定位槽与第二弧形定位槽可形成有与待加工曲面异形零件表面形状吻合的装配孔;单侧定位组件设置有至少两个,至少两个单侧定位组件间隔设置且至少两个单侧定位组件的装配孔同轴。The utility model provides a machining tool for curved surface special-shaped parts, the machining tool for curved surface special-shaped parts includes a single-side positioning assembly, the single-side positioning assembly includes a lower positioning body, an upper positioning block pressing plate, and an upper side of the lower positioning body Cooperate with the lower side of the upper positioning block pressing plate, the upper side of the lower positioning body is provided with a first arc-shaped positioning groove, the lower side of the upper positioning block pressing plate is provided with a second arc-shaped positioning groove, the first arc-shaped positioning groove and the second arc-shaped positioning groove The two-arc positioning groove can be formed with an assembly hole matching the surface shape of the curved surface special-shaped part to be processed; at least two unilateral positioning components are provided, at least two unilateral positioning components are arranged at intervals, and at least two unilateral positioning components are assembled The holes are coaxial.
通过上述结构设计,本实用新型所提供的曲面异型零件用机械加工工装能够对待加工曲面异形零件的主体部分(如果待加工曲面异形零件为杆件,则能够对待加工曲面异形零件的杆身部分)进行装夹,从而将待加工曲面异形零件稳定、可靠地装配到机床上进行加工。本实用新型可在对待加工曲面异形零件一次装夹下,完成对零件两端切除工艺夹头以及零件异形槽和零件斜孔的加工,有效提高加工效率,避免二次装夹影响加工精度。本实用新型所提供的曲面异型零件用机械加工工装可针对不同长度的曲面零件进行机械加工,并且根据异型件细节结构的位置对装夹位置进行调节,增加了加工的灵活性,扩大了工装的适用性。本实用新型结构设计简单、合理,使用方便,能够实现对待加工曲面异形零件的稳定装夹。Through the above-mentioned structural design, the machining tooling for curved surface special-shaped parts provided by the utility model can treat the main part of the curved surface special-shaped parts (if the curved surface special-shaped parts to be processed are rods, then the shaft part of the curved surface special-shaped parts can be processed) Clamping is carried out, so that the curved surface and special-shaped parts to be processed can be stably and reliably assembled on the machine tool for processing. The utility model can complete the process of removing the process chuck at both ends of the part, the special-shaped groove of the part and the oblique hole of the part under one clamping of the curved surface special-shaped part to be processed, effectively improving the processing efficiency and avoiding the influence of the secondary clamping on the processing accuracy. The machining tooling for curved surface special-shaped parts provided by the utility model can be machined for curved surface parts of different lengths, and the clamping position is adjusted according to the position of the detailed structure of the special-shaped parts, which increases the flexibility of processing and expands the tooling. applicability. The utility model has a simple and reasonable structural design, is convenient to use, and can realize stable clamping of curved surface special-shaped parts to be processed.
附图说明Description of drawings
图1为本实用新型实施例中单侧定位组件的结构示意图;Fig. 1 is a schematic structural view of a single-side positioning assembly in an embodiment of the present invention;
图2为本实用新型实施例中曲面异型零件用机械加工工装装夹有待加工曲面异形零件时的结构示意图;Fig. 2 is the schematic diagram of the structure of curved surface special-shaped parts in the embodiment of the present invention when the curved surface special-shaped parts to be processed are clamped by machining tooling;
图3为本实用新型实施例中待加工曲面异形零件的结构示意图。Fig. 3 is a structural schematic diagram of a curved surface special-shaped part to be processed in an embodiment of the utility model.
在图1至图3中,部件名称与附图标记的对应关系为:In Figures 1 to 3, the corresponding relationship between component names and reference signs is:
1-机床工作台,2-T型槽,3-下定位体,4-让位槽,5-螺杆,6-可调支撑, 7-压板,8-螺纹滑块,9-上定位块压板,10-定位销,11-装配孔,12-蜗轮螺副, 13-蜗杆,14-检测定位孔,15-检测百分表,16-零件,17-工艺夹头,18-零件异形槽,19-零件斜孔。1-Machine workbench, 2-T-slot, 3-Lower positioning body, 4-Give way slot, 5-Screw, 6-Adjustable support, 7-Clamping plate, 8-Threaded slider, 9-Clamping plate of upper positioning block , 10-location pin, 11-assembly hole, 12-worm wheel screw pair, 13-worm, 14-detection positioning hole, 15-detection dial indicator, 16-parts, 17-process chuck, 18-parts special-shaped groove, 19-Part oblique hole.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型实施方式作进一步地详细描述。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings.
另外,在本实用新型的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型而不是要求本实用新型必须以特定的方位构造和操作,因此不能理解为对本实用新型的限制。本实用新型中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In addition, in the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" ", "top", "bottom" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model rather than requiring that the utility model must be constructed and operated in a specific orientation , so it cannot be interpreted as a limitation of the present utility model. The terms "connected" and "connected" used in the utility model should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate component. Those of ordinary skill can understand the specific meanings of the above terms according to specific situations.
请参考图1至图3,其中,图1为本实用新型实施例中单侧定位组件的结构示意图;图2为本实用新型实施例中曲面异型零件用机械加工工装装夹有待加工曲面异形零件时的结构示意图;图3为本实用新型实施例中待加工曲面异形零件的结构示意图。Please refer to Fig. 1 to Fig. 3, among them, Fig. 1 is the structural diagram of one-side positioning assembly in the utility model embodiment; Fig. 2 is the curved surface special-shaped part in the utility model embodiment with the machining tooling clamping to be processed curved surface special-shaped part Fig. 3 is a schematic structural view of a curved surface special-shaped part to be processed in an embodiment of the present invention.
本实用新型提供了一种曲面异型零件用机械加工工装,在本实用新型中,该曲面异型零件用机械加工工装包括单侧定位组件。在现有技术中,曲面异形零件16通常是杆件,在垂直于杆件轴线(杆件的长度方向)的截面上,曲面异形零件16为不规则曲面结构。例如在本实用新型的一个实施例中,待加工曲面异形零件16的横截面为类似于水滴的形状。同时,在曲面异形零件 16的表面(曲面)上会再加工槽以及孔结构,例如零件异形槽18、零件斜孔 19等,在曲面异形零件16的两端还设置有工艺夹头17等结构。The utility model provides a machining tool for curved surface special-shaped parts. In the utility model, the machining tool for curved surface special-shaped parts includes a single-side positioning component. In the prior art, the curved surface special-
本实用新型所提供的曲面异型零件用机械加工工装包括有单侧定位组件,单侧定位组件设置有至少两个,至少两个单侧定位组件间隔设置且至少两个单侧定位组件的装配孔(装配孔是单侧定位组件上的一个孔结构)同轴。单侧定位组件在实际使用时,通常是夹住曲面异形零件16的两端,当然对于长度较长的曲面异形零件16而言,单侧定位组件还可以对曲面异形零件16 的中部进行支撑(不得影响曲面异形零件16的孔、槽结构)。The machining tooling for curved surface special-shaped parts provided by the utility model includes a single-side positioning assembly, at least two single-side positioning assemblies are provided, at least two single-side positioning assemblies are arranged at intervals, and at least two assembly holes of the single-side positioning assembly (Assembly hole is a hole structure on one side positioning component) coaxial. The single-side positioning assembly usually clamps the two ends of the curved surface special-
对于单侧定位组件而言,其具体结构如下:For unilateral positioning components, the specific structure is as follows:
单侧定位组件包括有下定位体3以及上定位块压板9。下定位体3为具有一定厚度的板式结构,如图1所示,下定位体3近似于一个矩形板结构,下定位体3的厚度方向即对曲面异形零件16装夹时曲面异形零件16的轴向。The one-side positioning assembly includes a
为了便于结构描述,以图1为例,下定位体3的上下两面为上侧面以及下侧面,左右两面为两端面。For the convenience of structural description, taking FIG. 1 as an example, the upper and lower surfaces of the
下定位体3的上侧面与上定位块压板9的下侧面配合接触(下定位体3 的上侧面为平面结构,上定位块压板9的下侧面为平面结构),下定位体3 与上定位块压板9之间为平面接触,这样能够提高下定位体3与上定位块压板9之间接触的稳定性。The upper side of the
本实用新型在下定位体3的上侧面设置有第一弧形定位槽(根据待加工曲面异形零件16的横截面形状进行设计),上定位块压板9的下侧面设置有第二弧形定位槽(根据待加工曲面异形零件16的横截面形状进行设计),在下定位体3与上定位块压板9组装到一起后,第一弧形定位槽与第二弧形定位槽可形成一个与待加工曲面异形零件16表面形状吻合的装配孔11,待加工曲面异形零件16能够稳定卡装在该装配孔11中实现固定。The utility model is provided with a first arc-shaped positioning groove on the upper side of the lower positioning body 3 (designed according to the cross-sectional shape of the curved surface special-
为了保证下定位体3与上定位块压板9装配到一起后,装配孔与待加工曲面异形零件16保持高度适配(即避免装配孔变形),上定位块压板9应当在下定位体3上高精度安装。因此,本实用新型提出下定位体3与上定位块压板9通过定位销10定位。具体地,于下定位体3的上侧面设置有第一定位孔,上定位块压板9上设置有第二定位孔,第二定位孔与第一定位孔相对设置,定位销10可插入至第二定位孔并与第一定位孔插装配合。第一定位孔以及第二定位孔的孔型与定位销10的横截面形状吻合。例如,当定位销10采用圆销时,第一定位孔与第二定位孔均为圆孔,当定位销10采用正多边形柱体结构时(例如正六边形柱体结构),第一定位孔以及第二定位孔均为正多边形孔结构(例如正六边形孔结构)。这样将下定位体3安装到机床工作台 1上后,在将上定位块压板9对准并放置到下定位体3上,最后插入定位销 10实现上定位块压板9在下定位体3上的定位安装。In order to ensure that after the
基于上述结构可知,待加工曲面异形零件16装配在装配孔中以实现其固定安装。为了提高待加工曲面异形零件16的加工精度,本实用新型应当能够对待加工曲面异形零件16在装配孔中的安装进行定位。因此,本实用新型于上定位块压板9的上侧面并对应第二弧形定位槽竖直设置有检测孔,通过检测孔安装有能够对装配孔中的待加工曲面异形零件16进行定位测量的检测百分表15。Based on the above structure, it can be seen that the curved surface special-shaped
具体地,下定位体3为板式结构,上定位块压板9为板式结构,下定位体3与上定位块压板9均具有一定的厚度(下定位体3与上定位块压板9的厚度一致),这样可以增加与待加工曲面异形零件16之间的接触面积,这样可以提高本实用新型对待加工曲面异形零件16的加持稳定性与可靠性。Specifically, the
本实用新型所提供的曲面异型零件用机械加工工装是一套能够安装到机床上对待加工曲面异形零件16进行夹持固定的装置。机床包括有一个机床工作台1,机床工作台1上会设置有多条倒置T型槽2。基于机床工作台1的结构,本实用新型采用如下结构实现下定位体3在机床工作台1上的安装。具体地,沿水平方向(即平行于机床工作台1台面的方向上),于下定位体3 的前后端面上设置有让位槽4(即图1中下定位体3的左右两端面),与让位槽4配合有固定组件(固定组件是用于实现下定位体3在机床工作台1上安装的组件),固定组件包括有与机床工作台1的台面滑动配合的螺栓,通过螺栓安装有压板7,压板7的一端卡于让位槽4中。螺栓是一根具有外螺纹的圆柱连接件,在压板7长度方向上的中部设置有一个圆孔结构(圆孔结构的直径大于螺栓的直径)。压板7水平设置,螺栓穿过压板7上的圆孔结构,压板7的一端能够卡入到让位槽4中,压板7的另一端的下侧设置有可调支撑6,可调支撑6压装于压板7与机床工作台1的台面之间,并且可调支撑6以及下定位体3分设于螺栓的两侧。压板7采用硬质材料制成,例如金属材料,优选地为不锈钢材料。压板7的下侧面为平面,让位槽4的下槽口侧面(即让位槽4的底面)为平面,这样压板7能够稳定地压在让位槽4 中。为了保持压板7平稳下压,本实用新型还设置了可调支撑6,可调支撑6 为高度可调的支撑构件,用于装配在压板7与机床工作台1之间,对压板7 的另一端起到支撑作用。The machining tooling for curved surface special-shaped parts provided by the utility model is a set of devices that can be installed on a machine tool to clamp and fix the curved surface special-shaped
由上述可知,下定位体3设置有至少两个,以两个为例,为了实现对下定位体3之间间距的高精度调节,本实用新型在两个下定位体3之间设置了调节蜗杆13,通过调节蜗杆13实现两个下定位体3之间的间距调节。具体地,本实用新型于下定位体3上设置有圆孔结构(圆孔结构的孔径大于调节蜗杆13的直径),穿过圆孔结构设置有实现下定位体3之间间隔距离调整的调节蜗杆13。于调节蜗杆13的端部设置有蜗轮螺副12,蜗轮螺副12可与下定位体3的外侧面相抵。As can be seen from the above, there are at least two
在本实用新型的一个优选实施例中,下定位体3的上侧面为平面,下定位体3上设置有至少两个第一弧形定位槽;上定位块压板9的下侧面为平面,上定位块压板9上设置有至少两个第二弧形定位槽,第二弧形定位槽与第一弧形定位槽一一对应设置。根据上述结构优化可知,在下定位体3与上定位块压板9之间设置有至少两个装配孔,全部的装配孔可以根据常用的几类待加工曲面异形零件16进行设定,这样一个曲面异型零件用机械加工工装可以针对几个不同类型的曲面异形零件16进行加持固定,以提高本实用新型的适用性、实用性与使用率。In a preferred embodiment of the present utility model, the upper side of the
由上述可知,本实用新型提供了一种曲面异型零件用机械加工工装,该曲面异型零件用机械加工工装包括单侧定位组件,单侧定位组件包括有下定位体3以及上定位块压板9,下定位体3的上侧面与上定位块压板9的下侧面配合接触,下定位体3的上侧面设置有第一弧形定位槽,上定位块压板9 的下侧面设置有第二弧形定位槽,第一弧形定位槽与第二弧形定位槽可形成有与待加工曲面异形零件16表面形状吻合的装配孔;单侧定位组件设置有至少两个,至少两个单侧定位组件间隔设置且至少两个单侧定位组件的装配孔同轴。通过上述结构设计,本实用新型所提供的曲面异型零件用机械加工工装能够对待加工曲面异形零件16的主体部分(如果待加工曲面异形零件16 为杆件,则能够对待加工曲面异形零件16的杆身部分)进行装夹,从而将待加工曲面异形零件16稳定、可靠地装配到机床上进行加工。本实用新型可在对待加工曲面异形零件16一次装夹下,完成对零件16两端切除工艺夹头17 以及零件异形槽18和零件斜孔19的加工,有效提高加工效率,避免二次装夹影响加工精度。本实用新型所提供的曲面异型零件用机械加工工装可针对不同长度的曲面零件16进行机械加工,并且根据异型件细节结构的位置对装夹位置进行调节,增加了加工的灵活性,扩大了工装的适用性。本实用新型结构设计简单、合理,使用方便,能够实现对待加工曲面异形零件16的稳定装夹。As can be seen from the above, the utility model provides a machining tool for curved surface special-shaped parts, the machining tool for curved surface special-shaped parts includes a single-side positioning assembly, and the single-side positioning assembly includes a
本实用新型提供了一种曲面异型零件用机械加工工装,该曲面异型零件用机械加工工装能够解决曲面异型零件16加工过程装夹定位困难、加工过程中无法找正,悬升过长造成的变形问题及多次装夹造成精度误差大、加工效率低等问题。The utility model provides a machining tool for curved surface special-shaped parts. The curved surface special-shaped parts mechanical processing tool can solve the problem of the difficulty in clamping and positioning of curved surface special-shaped
本实用新型所提供的曲面异型零件用机械加工工装包括机床工作台1,在机床工作台1上固定设置有左右两个下定位体3(下定位体3设置有两个,并采用左右方式设置),下定位体3的上部安装有上定位块压板9,上定位块压板9与下定位体3之间通过定位销10实现固定连接。在下定位体3和上定位块压板9上都设置有弧形定位槽(在下定位体3与上定位块压板9接触的侧面上均设置有弧形定位槽结构,并且弧形定位槽结构镜像对称),零件 16装夹在弧形定位槽中,上定位块压板9上设计有检测定位孔14,检测百分表15通过检测定位孔14对零件16进行定位测量,下定位体3上设置有蜗杆 13,蜗杆13的两端安装有蜗轮螺副12。本实用新型的应用实现了对零件16 的精确定位,并且可一次装夹实现多工步加工,从而提高了加工精度和加工效率。The machining tooling for curved surface special-shaped parts provided by the utility model includes a machine tool workbench 1, and two left and right
具体地,本实用新型在机床工作台1上设置有T型槽2,在下定位体3 上(下定位体3的外侧面)设置有让位槽4(内凹槽)。在机床工作台1上设置有可调支撑6,在T型槽2中设置螺栓,通过螺栓设置一个能够压在可调支撑6上的压板7,压板7与机床工作台1之间保持平行,压板7一端能够压在让位槽4中,压板7的另一端能够压在可调支撑6顶面上,通过压板 7以及螺栓配合实现下定位体3在机床工作台1上的安装。Specifically, the utility model is provided with a T-shaped
在本实用新型中,螺栓包括有具有外螺纹的螺杆5,在螺杆5下端安装有螺纹滑块8,螺纹滑块8设置在T型槽2中(卡装在T型槽2中)。In the utility model, the bolt includes a screw rod 5 with external threads, and a threaded
下定位体3的上部安装有上定位块压板9,上定位块压板9和下定位体3 通过定位销10固定连接,在下定位体3和上定位块压板9上都设置有弧形定位槽,零件16装夹在弧形定位槽中。这种工装可在对待加工曲面异形零件 16一次装夹下,完成对零件16两端切除工艺夹头17以及零件异形槽18和零件斜孔19的加工,有效提高加工效率,避免二次装夹影响加工精度。The top of the
本实用新型所提供的曲面异型零件用机械加工工装可针对不同长度的曲面零件16进行机械加工,并且根据异型件细节结构的位置对装夹位置进行调节,增加了加工的灵活性,扩大了工装的适用性。The machining tooling for curved surface special-shaped parts provided by the utility model can be machined for
由技术常识可知,本实用新型可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本实用新型范围内或在等同于本实用新型的范围内的改变均被本实用新型包含。It can be known from technical knowledge that the utility model can be realized through other implementations without departing from its spirit or essential features. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the utility model or within the range equivalent to the utility model are included in the utility model.
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| CN114603376A (en) * | 2022-03-31 | 2022-06-10 | 山西汾西重工有限责任公司 | Machining tool for curved surface special-shaped parts |
| CN115971926A (en) * | 2023-03-09 | 2023-04-18 | 昆山台功精密机械有限公司 | Machine tool device for processing special-shaped plate |
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| CN114603376A (en) * | 2022-03-31 | 2022-06-10 | 山西汾西重工有限责任公司 | Machining tool for curved surface special-shaped parts |
| CN115971926A (en) * | 2023-03-09 | 2023-04-18 | 昆山台功精密机械有限公司 | Machine tool device for processing special-shaped plate |
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