CN217859008U

CN217859008U - TDC plug-in type flange machine

Info

Publication number: CN217859008U
Application number: CN202221066915.9U
Authority: CN
Inventors: 谢万良
Original assignee: Guangdong Ruifeng Machinery Technology Co ltd
Current assignee: Guangdong Ruifeng Machinery Technology Co ltd
Priority date: 2022-05-06
Filing date: 2022-05-06
Publication date: 2022-11-22
Anticipated expiration: 2032-05-06

Abstract

The utility model provides a TDC plug-in type flange machine belongs to metalwork processing technology field. This TDC plug-in type flange machine, including frame main part mechanism, slide rail mechanism and cutter mechanism, frame main part mechanism includes the frame body and sets up in the frame slide rail of frame body both sides outer wall, slide rail mechanism is including setting up in the slide of frame one side outer wall, the top outer wall of slide is provided with the collet. The utility model discloses need use PLC control system cooperation servo driver to add servo motor during the use, make the speed of its work piece production and slide rail mechanism's speed phase-match, after the work piece extrusion, get into the silo, when the work piece reaches the length of settlement, slide rail mechanism can go with higher speed, reach the length that PLC set for, then go at the uniform velocity in step, the cutter falls down and cuts, the cutter lifts up after the cutting finishes, drive back the initial point with higher speed, reciprocating cycle, just so need not stop the production of work piece, can be so that the productivity greatly increased.

Description

TDC plug-in type flange machine

Technical Field

The utility model relates to a metalwork processing field particularly, relates to a TDC plug-in type flange machine.

Background

The flange machine is a high-quality and high-benefit rounding device for rolling carbon steel, stainless steel and non-ferrous metal section steel { angle steel, strip steel, channel steel, pipes and the like } into a circular ring and a flange with the diameter phi of 320-phi 6000 mm. The structure is unique, and the volume is small, the energy consumption is low, and the efficiency is high. The device has the advantages of no noise, convenient installation and use, simple operation, strong bearing energy, long service life, high rolling speed, reliable product quality and the like.

The cutting system of the plug-in type flange machine in the prior art is a single-blade and fixed cutting mode, the fixed cutting mode can enable the processing equipment to stop processing and wait for the cutting to be finished, and the mode greatly reduces the production capacity.

SUMMERY OF THE UTILITY MODEL

In order to remedy the above deficiencies, the utility model provides a overcome above-mentioned technical problem or solve a TDC plug-in type flange machine of above-mentioned problem at least partially.

The utility model discloses a realize like this:

the utility model provides a TDC plug-in type flange machine, including frame main part mechanism, slide rail mechanism and cutter mechanism, frame main part mechanism includes the frame body and sets up in the frame slide rail of frame body both sides outer wall, slide rail mechanism is including setting up in the slide of frame outer wall on one side, the top outer wall of slide is provided with the collet, one side outer wall of collet is provided with the roof mounting groove, the bottom inner wall of roof mounting groove is provided with second pull rod sliding tray, the upper outer wall of second pull rod sliding tray is provided with the second pull rod sliding bar, the circumference outer wall of second pull rod sliding bar is provided with the second pull rod, the top outer wall of second pull rod is provided with first pull rod, one side inner wall of first pull rod is provided with the transfer line, the bottom outer wall of transfer line is equipped with the push plate piece, the bottom outer wall of push plate piece is provided with the frame body, the bottom outer wall of frame body is provided with servo motor.

In a preferred scheme, cutting mechanism is including setting up in cutter main part frame, cutter runner and the drive gear of collet top outer wall, cutter runner and drive gear outer wall are provided with the belt, drive gear's circumference inner wall is provided with the total transfer line of cutter, the one end outer wall of the total transfer line of cutter is provided with the motor, one side outer wall of cutter main part frame is provided with the regulation sliding tray, the top outer wall of cutter main part frame is provided with adjusting screw, adjusting screw's bottom outer wall is provided with the regulating plate, the another side outer wall of regulating plate is provided with the regulating plate slider, the regulation sliding block sets up in adjusting the sliding tray inboard, the bottom outer wall of regulating plate is provided with tension spring and pneumatic push rod, pneumatic push rod's bottom outer wall is provided with the cutter visor, the circumference inner wall of cutter visor is provided with the cutter axle, the one end of cutter axle is provided with the cutter, the opposite side outer wall of cutter is provided with the cutter axle.

The utility model provides a pair of TDC plug-in type flange machine, its beneficial effect including:

1. when the automatic cutting machine is used, the PLC control system is matched with the servo driver and the servo motor, so that the workpiece production speed is matched with the speed of the slide rail mechanism, the workpiece enters the trough after being extruded, when the workpiece reaches the set length, the slide rail mechanism can run at an accelerated speed to reach the length set by the PLC, then the workpiece runs at a constant speed synchronously, the cutter falls down for cutting, the cutter is lifted after the cutting is finished, the workpiece returns to the starting point at an accelerated speed, the operation is repeated, the production of the workpiece is not required to be stopped, and the productivity can be greatly increased.

2. When the material production speed reaches a certain upper limit, one knife can not meet the working requirement, two knives or three knives can be used simultaneously, when the knife is moved at a constant speed for cutting, the workpiece is not stable when being cut, the cutting is deviated or not in place, at the moment, the pneumatic telescopic rod and the sliding wheel play a role, the pneumatic telescopic rod and the pneumatic push rod use communicated air pipes, when the pneumatic push rod boosts to push the knife down, the pneumatic telescopic rod also boosts simultaneously, the workpiece is pushed to the trough to be extruded to prevent the instability of left-right moving cutting.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a perspective view 1 provided in an embodiment of the present invention;

fig. 2 is an enlarged view of a in fig. 1 according to an embodiment of the present invention;

fig. 3 is a perspective view 2 provided in an embodiment of the present invention;

fig. 4 is an enlarged view of B in fig. 3 according to an embodiment of the present invention;

fig. 5 is a perspective view of the embodiment of the present invention shown in fig. 3.

Fig. 6 is an enlarged view of C in fig. 5 according to an embodiment of the present invention.

In the figure: 100. a rack main body mechanism; 101. a rack slide rail; 102. a motor mounting plate; 103. A frame leg; 104. a workpiece; 200. a slide rail mechanism; 201. a servo motor; 202. a slide plate; 203. a bottom support; 204. a trough; 205 a transmission rod; 206. a first pull rod; 207. a second pull rod; 208. a second pull rod sliding groove; 209. a guide rod; 210. a second pull rod slide rod; 211. a telescopic rod fixing frame; 212. a pneumatic telescopic rod; 213. a runner groove; 214. a sliding wheel; 215. a top plate mounting groove; 216. a pushing plate block; 217. a push plate mounting groove; 218. cutting a groove; 300. a cutting mechanism; 301. adjusting screws; 302. a tension spring; 303. a pneumatic push rod; 304. a cutter wheel; 305. a belt; 306. a transmission gear; 307. a motor; 308. An adjusting plate; 309. a cutter general transmission rod; 310. adjusting the sliding groove; 311. a cutter shaft; 312. A cutter; 313. a cutter protection cover; 314. a cutter main body frame; 315. the slider is adjusted.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top/bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Examples

Referring to fig. 1-6, the utility model provides a technical scheme: a TDC plug-in type flange machine comprises a rack main body mechanism 100, a slide rail mechanism 200 and a cutter mechanism 300, wherein the rack main body mechanism 100 comprises a rack body and rack slide rails 101 arranged on the outer walls of two sides of the rack body, the slide rail mechanism 200 comprises a slide plate 202 which is connected with the outer wall of one side of the rack in a sliding manner, a bottom support 203 is welded on the outer wall of the top of the slide plate 202, a top plate installation groove 215 is formed in the outer wall of one side of the bottom plate 203, a second pull rod sliding groove 208 is formed in the inner wall of the bottom of the top plate installation groove 215, a second pull rod sliding rod 210 is connected with the outer wall of the upper side of the second pull rod sliding groove 208 in a sliding manner, a second pull rod 207 is connected with the outer wall of the circumference of the second pull rod sliding rod 210 in a rotating manner, a first pull rod 206 is connected with the inner wall of one side of the first pull rod 206 in a transmission manner, a push plate block 216 is connected with the outer wall of the bottom of the transmission rod 205 in a rotating manner, a rack body is welded on the outer wall of the bottom of the push plate block 216, a servo motor is fixed on the outer wall of the bottom of the rack body by screws, and the first pull rod 206 and the second pull rod 207 are V-shaped as a V-shaped structure 201;

furthermore, frame legs 103 are welded at four corners of the outer wall of the lower side of the frame body;

specifically, the trough 204 is fixed on the outer wall of the top of the bottom support 203 through bolts, and the workpiece 104 is placed on the outer wall of the top of the trough 204; the outer wall of the top end of the trough is provided with a cutting trough 218;

the sliding speed of the slide rail mechanism 200 is consistent with the discharging speed;

furthermore, an expansion rod fixing frame 211 is fixed on the outer wall of the other side of the sliding plate 202 through bolts, a pneumatic expansion rod 212 is welded on the outer wall of one side of the fixing frame, a rotating wheel groove 213 is welded on the outer wall of one side of the pneumatic expansion rod 212, a sliding wheel 214 is rotatably connected on the outer wall of one side of the rotating wheel groove 213, and the number of the sliding wheels 214 is two groups, namely 16.

When the automatic slide rail mechanism is used, a PLC control system is used to be matched with a servo driver and a servo motor, so that the production speed of a workpiece is matched with the speed of the slide rail mechanism 200, the workpiece 104 enters the material groove 204 after being extruded and formed, when the workpiece 104 reaches a set length, the slide rail mechanism 200 can accelerate to reach the length set by the PLC, then the workpiece can synchronously run at a constant speed, the cutter 312 falls down to cut, after the cutting is finished, the cutter 312 is lifted, the workpiece returns to the starting point with acceleration, and the operation is circulated repeatedly, so that the production of the workpiece does not need to be stopped, and the productivity can be greatly increased.

Referring to fig. 2, in a preferred embodiment, the cutting mechanism 300 includes a cutter main body frame 314 welded to the outer wall of the top of the shoe 203, a cutter rotating wheel 304 and a transmission gear 306, the cutter rotating wheel 304 and the outer wall of the circumference of the transmission gear 306 are in transmission connection with a belt 305, the inner wall of the circumference of the transmission gear 306 is in rotation connection with a cutter total transmission rod 309, the outer wall of one end of the cutter total transmission rod 309 is connected with a motor 307 through a coupling, an adjusting sliding groove 310 is formed in the outer wall of one side of the cutter main body frame, the outer wall of the top of the cutter main body frame 314 is in threaded connection with an adjusting screw 301, an adjusting plate 308 is fixed on the outer wall of the bottom of the adjusting screw 301 through a bolt, an adjusting plate slider 315 is welded on the outer wall of the other side of the adjusting plate 308, the adjusting plate slider 315 is slidably connected to the inner side of the adjusting plate sliding groove 310, a tension spring 302 and a pneumatic push rod 303 are welded to the outer wall of the bottom of the pneumatic push rod 303, a cutter protective cover 313 is welded to the outer wall of the circumference of the cutter shaft 313, a cutter shaft protective cover 311 is connected to the inner wall of the circumference of the cutter shaft 313, a cutter shaft 311 is connected to the cutter shaft 311, one end of the cutter shaft 311 is connected to the other side of the cutter shaft 311;

specifically, the telescopic rods with different widths can be customized according to different lengths of materials, the sliding rods can also be adjusted to be different in number according to the width of the telescopic rods, under the condition of different lengths, two cutters 312 can be opened, or more cutters 312 can be added, the cutter 312 rack can be made of aluminum alloy, the weight is reduced, the load of the sliding rail is lightened, the load of a sliding rail servo motor 201 is lightened, a servo motor is required for controlling the sliding rail to move, otherwise, the production speed cannot be matched,

when the production speed of the workpiece 104 reaches a certain upper limit and one cutter 312 cannot meet the working requirement, two cutters 312 or three cutters 312 can be used at the same time, when the workpiece is moved at a constant speed for cutting, the workpiece may be unstable when being cut, the cutting is deviated or not in place, at this time, the pneumatic telescopic rod 212 and the sliding wheel 214 play a role, the pneumatic telescopic rod 212 and the pneumatic push rod 303 use the same air, when the pneumatic push rod 303 pressurizes to push the cutters 312 down, the pneumatic telescopic rod 303 pressurizes at the same time, and the workpiece 104 is pushed towards the trough 204 to be extruded to prevent unstable left-right moving cutting.

It should be noted that the PLC, the motor, the servo driver and the servo motor 201 are devices or apparatuses existing in the prior art or devices or apparatuses that can be realized by the prior art, and power supply, specific components and principles thereof are clear to those skilled in the art, and therefore detailed descriptions thereof are omitted.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a TDC plug-in type flange machine, includes frame main part mechanism (100), slide rail mechanism (200) and cutting mechanism (300), its characterized in that, frame main part mechanism (100) include the frame body and set up in frame slide rail (101) of frame body both sides outer wall, slide rail mechanism (200) are including setting up in slide plate (202) of frame body one side outer wall, the top outer wall of slide plate (202) is provided with collet (203), one side outer wall of collet (203) is provided with roof mounting groove (215), the bottom inner wall of roof mounting groove (215) is provided with second pull rod sliding tray (208), the top outer wall of second pull rod sliding tray (208) is provided with second pull rod (210), the circumference outer wall of second pull rod sliding tray (210) is provided with second pull rod (207), the top outer wall of second pull rod (207) is provided with first pull rod (206), one side inner wall of first pull rod (206) is provided with transfer line (205), the bottom outer wall of transfer line (205) is equipped with and pushes away plate block (216), the bottom outer wall that pushes away plate block (216) is provided with servo motor outer wall of frame body (201).

2. The TDC plug-in type flange machine according to claim 1, wherein the cutting mechanism (300) comprises a cutter body frame (314) arranged on the outer wall of the top of the bottom support (203), a cutter rotating wheel (304) and a transmission gear (306), the outer walls of the cutter rotating wheel (304) and the transmission gear (306) are provided with a belt (305), the circumferential inner wall of the transmission gear (306) is provided with a cutter general transmission rod (309), the outer wall of one end of the cutter general transmission rod (309) is provided with a motor (307), an adjusting sliding groove (310) is arranged on the outer wall of one side of the cutter main body frame (314), the outer wall of the top part of the cutter main body frame (314) is provided with an adjusting screw (301), an adjusting plate (308) is arranged on the outer wall of the bottom of the adjusting screw (301), an adjusting plate sliding block (315) is arranged on the outer wall of the other side of the adjusting plate (308), the adjusting plate sliding block (315) is arranged at the inner side of the adjusting sliding groove (310), the outer wall of the bottom of the adjusting plate (308) is provided with a tension spring (302) and a pneumatic push rod (303), the outer wall of the bottom of the pneumatic push rod (303) is provided with a cutter protective cover (313), a cutter shaft (311) is arranged on the circumferential inner wall of the cutter protection cover (313), one end of the cutter shaft (311) is provided with a cutter (312), and the outer wall of the other side of the cutter (312) is provided with the cutter shaft (311).

3. The TDC plug-in type flange machine according to claim 1, wherein the four corners of the outer wall of the bottom of the rack body are provided with rack legs (103).

4. A TDC plug-in flange machine according to claim 1, characterized in that the top outer wall of the bottom support (203) is provided with a trough (204), and the top outer wall of the trough (204) is provided with a workpiece (104).

5. The TDC plug-in flange machine as claimed in claim 4, wherein the top outer wall of the trough (204) is provided with a cutting groove (218).

6. The TDC plug-in type flange machine according to claim 1, wherein the other side of the outer wall of the sliding plate (202) is provided with a telescopic rod fixing frame (211), the other side of the outer wall of the telescopic rod fixing frame (211) is provided with a pneumatic telescopic rod (212), the one side of the outer wall of the pneumatic telescopic rod (212) is provided with a runner groove (213), and the one side of the outer wall of the runner groove (213) is provided with a sliding wheel (214).

7. The TDC plug-in flange machine of claim 6, wherein the number of the sliding wheels (214) is 16 in two groups.

8. The TDC plug-in flange machine of claim 1, wherein the first tie bar (206) and the second tie bar (207) are "V" shaped.