CN217858644U

CN217858644U - Brake disc horseshoe riveting and automatic detection equipment

Info

Publication number: CN217858644U
Application number: CN202222439841.5U
Authority: CN
Inventors: 代小伟; 查正方; 谭清
Original assignee: Zhejiang Tonghui Automation Technology Co ltd
Current assignee: Zhejiang Tonghui Automation Technology Co ltd
Priority date: 2022-09-15
Filing date: 2022-09-15
Publication date: 2022-11-22
Anticipated expiration: 2032-09-15

Abstract

The utility model discloses a brake disc horseshoe riveting and automatic detection device, which comprises a frame platform; the machine frame comprises a machine frame table and is characterized in that a placing mechanism is arranged in the middle of the surface of the machine frame table, positioning mechanisms are symmetrically arranged on two sides of the placing mechanism, a supporting plate is arranged on the rear side of the machine frame table, an adjusting mechanism is arranged on the surface of the supporting plate, the positioning mechanism comprises a supporting rod, a first air cylinder and a positioning plate, the first air cylinder is arranged on the inner side of the supporting rod, the positioning plate is arranged on the inner side of the first air cylinder, and the adjusting mechanism comprises a cross rod, a second electric slide rail, a second slide block, a third electric slide rail and a third slide block; the utility model discloses a bilateral symmetry at placement mechanism has positioning mechanism, drives the locating plate through first cylinder and moves to the central position department of locating plate, fixes a position the position of brake disc and the shoe that the platform surface was placed to can avoid the device in the condition that the skew appears in the in-process to brake disc and shoe riveting, can guarantee the quality of device to brake disc and shoe riveting like this.

Description

Brake disc horseshoe riveting and automatic detection equipment

Technical Field

The utility model relates to a riveting detects technical field, specifically is a brake disc horseshoe riveting and automated inspection equipment.

Background

The horseshoe for fixing the brake pad of the automobile brake disc needs to be pressed on the back plate by a rivet during installation, and the press-mounting force needs to be controlled to be 20000 +/-500N during the press-mounting process, so that better press-mounting can be realized.

When personnel to the in-process of the rivet riveting on brake disc shoe surface, generally place brake disc and shoe on placing the platform, then fix a position the position of brake disc and shoe through the manual work, because both sides do not have the positioning mechanism to brake disc and shoe, when the device to the in-process of the rivet riveting on brake disc and shoe surface, receive the influence of external environment easily and the condition of skew appears, and then can influence the rivet riveting quality on brake disc and the shoe surface.

Because a plurality of rivets can be riveted on the surface of the brake disc shoe, the rivet bumps on the surface of the brake disc shoe need to be detected once in the process of detecting the distance between the rivet bumps protruding on the surface of the brake disc shoe, a large amount of manpower resources can be wasted in the process, and the efficiency of the device for detecting the rivets on the surface of the brake disc shoe can be influenced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a brake disc horseshoe riveting and automatic check out test set to solve the above-mentioned background art in the put forward device not can influence the quality of brake disc and horseshoe riveting and to the brake disc horseshoe on the surface the convex problem apart from detection efficiency low of rivet.

The utility model provides a following technical scheme: a brake disc shoe riveting and automatic detection device comprises a frame stand; a placing mechanism is arranged in the middle of the surface of the rack platform, positioning mechanisms are symmetrically arranged on two sides of the placing mechanism, a supporting plate is arranged on the rear side of the rack platform, and an adjusting mechanism is arranged on the surface of the supporting plate;

the positioning mechanism comprises a support rod, a first cylinder and a positioning plate, the first cylinder is arranged on the inner side of the support rod, and the positioning plate is arranged on the inner side of the first cylinder;

the adjusting mechanism comprises a cross rod, a second electric slide rail, a second slide block, a third electric slide rail and a third slide block, the second electric slide rail is slidably mounted on the inner side of the cross rod, the second slide block is mounted on the surface of the second electric slide rail, the third electric slide rail is arranged on the surface of the second slide block, and the third slide block is mounted on the surface of the third electric slide rail.

Preferably, the placing mechanism comprises a first electric sliding rail, a first sliding block and a placing table, the first sliding block is mounted on the surface of the first electric sliding rail, and the placing table is arranged in the middle of the first sliding block.

Preferably, the stand surface symmetry is provided with the support frame, and the surface mounting of support frame has the spring, and the top slidable mounting of the spring on support frame surface has the slide.

Preferably, the bottom of third slider is provided with the second cylinder, and the mounting panel is installed to the bottom of second cylinder, and the inside embedding of mounting panel is installed contact displacement sensor.

Preferably, the pressure head is installed to the bottom of slide, and the top of slide corresponds position department with the pressure head and is provided with corresponding piece, installs pressure sensor in the inner chamber of corresponding piece.

Preferably, a gas-liquid pressure cylinder is installed at the top of the support frame, and a pull rod type linear displacement sensor is arranged on one side of the gas-liquid pressure cylinder.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a bilateral symmetry at placement mechanism has positioning mechanism, drives the locating plate through first cylinder and moves to the central position department of locating plate, fixes a position the position of brake disc and the shoe that the platform surface was placed to can avoid the device in the condition that the skew appears in the in-process to brake disc and shoe riveting, can guarantee the quality of device to brake disc and shoe riveting like this.

2. The utility model discloses a be provided with adjustment mechanism on the surface of extension board, use through the cooperation of the electronic slide rail of second and the electronic slide rail of third, can adjust contact displacement sensor's position fast, and then can need not personnel's hand-held device and detect the convex distance of rivet on the brake disc horseshoe surface to can save a large amount of manpower resources to a certain extent, and then can improve the device and to the brake disc horseshoe efficiency that the convex distance of rivet detected on the surface.

Drawings

FIG. 1 is a schematic view of the front cross-sectional structure of the present invention;

fig. 2 is a schematic side view of the cross-sectional structure of the present invention;

fig. 3 is a schematic top view of the present invention;

fig. 4 is an enlarged schematic structural diagram of a in fig. 1 according to the present invention.

In the figure: 1. a frame stand; 2. a placement mechanism; 201. a first electric slide rail; 202. a first slider; 203. a placing table; 3. a positioning mechanism; 301. a support bar; 302. a first cylinder; 303. positioning a plate; 4. a support plate; 5. an adjustment mechanism; 501. a cross bar; 502. a second motorized slide rail; 503. a second slider; 504. a third motorized slide rail; 505. a third slider; 6. a second cylinder; 601. mounting a plate; 7. a support frame; 701. a spring; 8. a slide plate; 9. a contact displacement sensor; 10. a pressure head; 11. a gas-liquid pressure cylinder; 12. a corresponding block; 13. a pressure sensor; 14. pull rod formula linear displacement sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.

The technical solution of the present invention is further elaborated below by referring to the drawings and the specific embodiments of the specification.

The first embodiment is as follows:

the application provides a brake disc horseshoe riveting and automatic detection equipment, which comprises a rack table 1; a placing mechanism 2 is arranged in the middle of the surface of a rack table 1, positioning mechanisms 3 are symmetrically arranged on two sides of the placing mechanism 2, a support plate 4 is arranged on the rear side of the rack table 1, and an adjusting mechanism 5 is arranged on the surface of the support plate 4;

the positioning mechanism 3 comprises a supporting rod 301, a first air cylinder 302 and a positioning plate 303, the first air cylinder 302 is arranged on the inner side of the supporting rod 301, the positioning plate 303 is arranged on the inner side of the first air cylinder 302, the placing mechanism 2 comprises a first electric sliding rail 201, a first sliding block 202 and a placing table 203, the first sliding block 202 is mounted on the surface of the first electric sliding rail 201, and the placing table 203 is arranged in the middle of the first sliding block 202;

specifically, as shown in fig. 1, fig. 2, fig. 3, and fig. 4, when a person places a brake disc and a shoe to be riveted on the placing table 203 in sequence, the person can start the first cylinder 302 with the model MAL through the external controller, drive the positioning plate 303 to move to the central position of the positioning plate 303 through the first cylinder 302, and position the brake disc and the shoe placed on the surface of the placing table 203, so that the situation that the device is deviated in the process of riveting the brake disc and the shoe can be avoided, and the quality of riveting the brake disc and the shoe by the device can be ensured.

Further, the support frames 7 are symmetrically arranged on the surface of the rack platform 1, the springs 701 are arranged on the surfaces of the support frames 7, the sliding plate 8 is slidably arranged above the springs 701 on the surface of the support frames 7, the pressure head 10 is arranged at the bottom of the sliding plate 8, the corresponding block 12 is arranged at the position, corresponding to the pressure head 10, of the top of the sliding plate 8, the pressure sensor 13 is arranged in the inner cavity of the corresponding block 12, the gas-liquid pressure cylinder 11 is arranged at the top of the support frames 7, and the pull rod type linear displacement sensor 14 is arranged on one side of the gas-liquid pressure cylinder 11;

specifically, as shown in fig. 1 and 2, when a person places a brake disc and a shoe to be riveted on the surface of the placing table 203, the position of the brake disc and the shoe on the placing table 203 is located by the locating mechanism 3, then the person can open the pneumatic and hydraulic pressure cylinder 11 with the model of hKpSZTBx through the external controller, and press the groove inside the corresponding block 12 through the lower part of the pneumatic and hydraulic pressure cylinder 11, so that the pressure head 10 at the bottom of the sliding plate 8 slides downwards on the surface of the supporting frame 7, and further the pressure head 10 at the bottom of the sliding plate 8 can rivet rivets on the surfaces of the brake disc and the shoe placed on the surface of the placing table 203 below, and in the riveting process, the pressure sensor 13 with the model of SIN-P300 in the cavity inside the corresponding block 12 can be used for detecting the pressure at the bottom of the gas-liquid pressure cylinder 11, when the numerical value detected by the pressure sensor 13 is inside a predicted value, the qualification of riveting the brake disc shoes by the gas-liquid pressure cylinder 11 can be ensured, after the riveting of the brake disc shoes by the pressure head 10 at the bottom of the gas-liquid pressure cylinder 11 is completed, the gas-liquid pressure cylinder 11 can reset, in the resetting process, the sliding plate 8 can be quickly reset under the elastic action of the spring 701 on the surface of the supporting frame 7, and when the sliding plate 8 is extruded by the gas-liquid pressure cylinder 11, the sliding distance of the sliding plate 8 on the supporting frame 7 can be detected through the pull rod type linear displacement sensor 14 with the model of LWH-225 MM.

Unlike the first embodiment, the utility model provides an embodiment two still, be used for solving above-mentioned because a plurality of rivets of surface meeting riveting on the brake disc shoe, in the process of the distance detection to convex rivet bump on the brake disc shoe surface, need once detect the rivet bump on brake disc shoe surface, this in-process not only can waste a large amount of manpower resources, but also can influence the device to the problem of the rivet detection efficiency on brake disc shoe surface, the application discloses a brake disc shoe riveting and automatic check out test set, adjustment mechanism 5 is including horizontal pole 501, second electric slide rail 502, second slider 503, third electric slide rail 504 and third slider 505, the inboard slidable mounting of horizontal pole 501 has second electric slide rail 502, the surface mounting of second electric slide rail 502 has second slider 503, the surface mounting of second slider 503 is provided with third electric slide rail 504, the surface mounting of third electric slide rail 504 has third slider 505, the bottom of third slider 505 is provided with second cylinder 6, the bottom mounting panel 601 of second cylinder 6, the inside mounting panel 601 that the contact was installed has displacement sensor 9;

specifically, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, after the device rivets on the brake disc and the brake shoe surface, when a person can open the first electric slide rail 201 with the model of wcc2Fiym through an external controller, the person can drive the brake disc shoe placed on the placing table 203 to move on the first electric slide rail 201 to a position below the contact displacement sensor 9 with the model of HG-S1110, at this time, the person can open the second electric slide rail 502 as needed, so that the second slide block 503 drives the contact displacement sensor 9 at the bottom of the third electric slide rail 504 to vertically move back and forth, then the second cylinder 6 is controlled to drive the contact displacement sensor 9 to move down to detect the distance protruding from the rivet on the brake disc shoe surface, when the second cylinder 6 drives the contact displacement sensor 9 to detect the distance protruding from the brake disc surface, the second cylinder 6 is reset, the person starts the third electric slide rail 504 at the same time, so that the third cylinder 505 drives the second cylinder 6 to drive the contact displacement sensor 9 to move transversely, and further detect the distance protruding from the brake disc surface of the brake disc surface, and further detect the distance of the rivet protruding from the brake disc surface of the brake disc by a certain electric human power source, thereby detecting device, the rivet, and further, the rivet can detect the distance of the rivet protruding from the rivet on the brake disc surface of the brake disc and can detect the brake disc surface of the brake disc by using the brake disc, and the rivet protruding from the brake disc.

The working principle is as follows: when a person places a brake disc and a shoe which need riveting on the placing table 203 in sequence, the person can start the first cylinder 302 through an external controller, the first cylinder 302 drives the positioning plate 303 to move to the central position of the positioning plate 303, positions the brake disc and the shoe placed on the surface of the placing table 203, open the gas-liquid pressurizing cylinder 11, extrude the grooves inside the corresponding blocks 12 through the lower part of the gas-liquid pressurizing cylinder 11, so that the pressure head 10 at the bottom of the sliding plate 8 slides downwards on the surface of the supporting frame 7, further rivet the brake disc and the rivet on the surface of the shoe placed on the surface of the placing table 203 below by the pressure head 10 at the bottom of the sliding plate 8, after the rivet on the surfaces of the brake disc and the shoe is riveted by the device, the brake disc and the shoe placed on the placing table 203 are driven by the first sliding block 202 to move to the lower part of the contact displacement sensor 9 on the first electric sliding rail 201, meanwhile, the second electric sliding rail 502 is opened, so that the second sliding block 503 drives the contact displacement sensor 9 to move back and forth the contact displacement sensor 9, and then drive the second sliding block 6 to detect the distance of the rivet on the surface of the second electric sliding plate 504, and the moving cylinder, and the second sliding block 6, and the rivet, and the second sliding block can detect the distance of the displacement sensor, and the rivet, and the distance of the third electric displacement sensor 6, and the third electric displacement sensor, and the sliding block 6.

Finally, it is to be noted that: the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the examples, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified and replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.

Claims

1. A brake disc shoe riveting and automatic detection device comprises a frame stand (1); the method is characterized in that: a placing mechanism (2) is arranged in the middle of the surface of the rack table (1), positioning mechanisms (3) are symmetrically arranged on two sides of the placing mechanism (2), a support plate (4) is arranged on the rear side of the rack table (1), and an adjusting mechanism (5) is arranged on the surface of the support plate (4);

the positioning mechanism (3) comprises a support rod (301), a first cylinder (302) and a positioning plate (303), the first cylinder (302) is arranged on the inner side of the support rod (301), and the positioning plate (303) is arranged on the inner side of the first cylinder (302);

the adjusting mechanism (5) comprises a cross rod (501), a second electric sliding rail (502), a second sliding block (503), a third electric sliding rail (504) and a third sliding block (505), the second electric sliding rail (502) is installed on the inner side of the cross rod (501) in a sliding mode, the second sliding block (503) is installed on the surface of the second electric sliding rail (502), the third electric sliding rail (504) is arranged on the surface of the second sliding block (503), and the third sliding block (505) is installed on the surface of the third electric sliding rail (504).

2. The brake disc shoe riveting and automatic detection equipment of claim 1, wherein: the placing mechanism (2) comprises a first electric sliding rail (201), a first sliding block (202) and a placing table (203), the first sliding block (202) is mounted on the surface of the first electric sliding rail (201), and the placing table (203) is arranged in the middle of the first sliding block (202).

3. The brake disc shoe riveting and automatic detection equipment of claim 1, wherein: support frame (7) are symmetrically arranged on the surface of rack platform (1), spring (701) is installed on the surface of support frame (7), and sliding plate (8) is installed above spring (701) on the surface of support frame (7) in a sliding mode.

4. The brake disc shoe riveting and automatic detection equipment according to claim 1, wherein: the bottom of third slider (505) is provided with second cylinder (6), and mounting panel (601) are installed to the bottom of second cylinder (6), and contact displacement sensor (9) are installed to the inside embedding of mounting panel (601).

5. The brake disc shoe riveting and automatic detection equipment of claim 3, wherein: the pressure head (10) is installed to the bottom of slide (8), and the top of slide (8) is provided with corresponding piece (12) with pressure head (10) corresponding position department, installs pressure sensor (13) in the inner chamber of corresponding piece (12).

6. The brake disc shoe riveting and automatic detection equipment according to claim 3, wherein: the top of the support frame (7) is provided with a gas-liquid pressure cylinder (11), and one side of the gas-liquid pressure cylinder (11) is provided with a pull rod type linear displacement sensor (14).